0640160201

Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals ServiceGrade™ Hand Crimp Tool Specification Sheet Order No. 64016-0201 FEATURES


A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping For crimps conforming to WHMA-IPCA620 Class 2, use hand crimp tools 11-01-0209, 11-01-0185, 63811-2800, 63811-5200, and / or 63811-8700 SCOPE Products: C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals, 20-36 AWG. C-Grid SL™ (WHMA-IPCA620 equivalent hand tools: 63811-8700, 11-01-0209) Terminal Terminal Order No. Wire Size Insulation Diameter Series No. Loose Piece Reel AWG mm² mm In. 50087 50087-8130 50087-8160 50087-8030 50087-8060 24-30 0.13-0.05 1.01-1.52 .040-.060 50088 50088-8128 50088-8160 50088-8028 50088-8060 22-24 0.35-0.2 1.09-1.70 .043-.067 16-02-0114 40-08-0873 16-02-0081 16-02-0116 16-02-0115 70021-0114 16-02-0093 40-08-0874 22-24 0.35-0.2 1.09-1.70 .043-.067 16-02-0117 70021-0117 16-02-0107 70021-0081 16-02-0108 40-08-0872 16-02-0077 16-02-0105 70021 16-02-0109 16-02-0078 40-08-0871 24-30 0.13-0.05 1.01-1.52 .040-.060 16-02-0110 16-02-0091 16-02-0111 16-02-0113 16-02-0079 16-02-0092 32-36 0.03-0.01 0.43-0.64 .017-.025 16-02-0112 16-02-0080 16-02-0106 16-02-0102 70058-0102 16-02-0086 16-02-0152 16-02-0103 70058-0103 16-02-0087 70058-5001 22-24 0.35-0.2 1.09-1.70 .043-.067 16-02-0104 70058-0104 16-02-0088 70058-0086 16-02-0147 16-02-0131 70058-0088 16-02-0097 70058-0096 16-02-0069 16-02-0150 16-02-0096 70058-0097 16-02-0082 70058-0069 70058 16-02-0098 16-02-0083 70058-0082 24-30 0.13-0.05 1.01-1.52 .040-.060 16-02-0140 16-02-0137 70058-0083 16-02-0151 16-02-0139 16-02-0099 16-02-0144 16-02-0074 16-02-0143 16-02-0100 70058-0084 16-02-0084 70058-0084 32-36 0.03-0.01 0.43-0.64 .017-.025 16-02-0101 16-02-0085 16-02-1114 71851-1114 16-02-1110 22-24 0.35-0.2 1.09-1.70 .043-.067 16-02-1115 71851-1115 16-02-1111 16-02-1125 16-02-1124 71851 16-02-1109 16-02-0117 16-02-0112 16-02-1119 24-30 0.13-0.05 1.01-1.52 .040-.060 16-02-0116 16-02-0113 16-02-0119 16-02-0123 16-02-0118 16-02-00122 32-36 0.03-0.01 0.43-0.64 .017-.025 16-02-0121 16-02-0120 Doc No: ATS-640160201 Revision: B Release Date: 06-16-08 Revision Date: 06-16-08 UNCONTROLLED COPY Strip Length mm In. 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 Page 1 of 6 Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals 0.100” KK® (WHMA-IPCA620 equivalent hand tool: 11-01-0185) Terminal Terminal Order No Wire Size Insulation Diameter Series No Loose Piece Reel AWG mm² mm In. 08-50-0114 08-55-0131 08-50-0113 08-55-0126 08-50-0124 08-56-0110 08-50-0159 08-55-0130 08-50-0160 39-00-0377 08-50-0273 08-56-0109 2759 08-50-0275 39-00-0379 08-50-0274 39-00-0376 22-30 0.35-0.05 1.02-1.57 .040-.062 08-51-0102 39-00-0381 08-51-0101 39-00-0378 08-51-0108 39-00-0380 08-55-0102 50-29-1638 08-55-0101 50-29-1757 08-50-0322 97-00-0921 08-50-0321 97-00-0920 22-30 0.35-0.05 1.02-1.57 .040-.062 40445 97-00-0444 97-00-0445 41572 08-65-0805 08-65-0804 22-30 0.20-0.05 1.02-2.29 .040-.090 08-50-0032 08-50-0030 08-56-0120 08-55-0111 08-50-0031 97-00-0001 4809 22-30 0.35-0.05 1.02-1.57 .040-.062 08-56-0115 08-55-0110 97-00-0450 97-00-0451 08-55-0112 5159 08-70-0049 08-70-0069 08-70-0048 08-70-0064 22-28 0.35-0.08 1.20-1.70 .040-.090 5241 08-70-0103 08-70-0102 22-28 .035-0.08 1.15-1.90 .045-.075 08-52-0122 08-65-0816 08-52-0101 08-65-0811 08-52-0123 08-52-0118 08-65-0813 6459 22-30 0.35-0.05 1.02-1.57 .040-.062 08-65-0812 08-52-0121 08-65-0815 08-65-0814 08-65-0801 08-65-0817 08-50-0005 50-29-1745 08-50-0004 50-29-1635 7879 08-55-0127 08-55-0124 50-29-1744 22-30 0.35-0.05 1.02-1.57 .040-.062 08-55-0129 08-55-0128 50-29-1900 08-52-0104 97-00-0226 08-52-0103 97-00-0225 8088 22-30 0.35-0.05 1.02-1.57 .040-.062 08-65-0106 97-00-0228 08-65-0105 97-00-0227 Micro Fit® (WHMA-IPCA620 equivalent hand tool: 63811-2800) Terminal Terminal Order No Wire Size Insulation Diameter Series No Loose Piece Reel AWG mm² mm In. 43030-0007 43030-0053 43030-0001 43030-0008 43030-0057 43030-0002 20-24 0.50-0.20 1.42-1.85 .056-.073 43030-0009 43030-0058 43030-0003 43030 43030-0052 43030-0059 43030-0051 43030-0010 43030-0012 43030-0004 43030-0006 26-30 0.12-0.05 1.09-1.27 .043-.050 43030-0011 43030-0005 43030-0056 43031-0007 43031-0009 43031-0001 43031-0003 20-24 0.50-0.20 1.42-1.85 .056-.073 43031-0008 43031-0002 43031 43031-0010 43031-0012 43031-0004 43031-0006 26-30 0.12-0.05 1.09-1.27 .043-.050 43031-0011 43031-0005 Doc No: ATS-640160201 Revision: B Release Date: 06-16-08 Revision Date: 06-16-08 UNCONTROLLED COPY Strip Length mm In. 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 2.54-3.17 .100-.125 Strip Length mm In. 2.54-2.92 .100-.115 2.54-2.92 .100-.115 2.54-2.92 .100-.115 2.54-2.92 .100-.115 Page 2 of 6 Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals SPOX™ (WHMA-IPCA620 equivalent hand tool: 63811-5200) Terminal Terminal Order No. Wire Size Insulation Diameter Strip Length Series No. Loose Piece Reel AWG mm² mm In. mm In. 5103 08-70-0057 08-70-0059 08-70-0056 08-70-0058 22-28 0.35-0.08 1.15-1.90 .045-.075 3.30-3.80 .130-.150 08-70-1040 08-70-1039 39-00-0159 5263 08-70-1046 08-70-1045 39-00-0160 22-28 0.35-0.08 1.15-1.90 .045-.075 3.30-3.80 .130-.150 39-00-0151 39-00-0152 45627 45627-9002 45627-0002 45627-1002 22-24 0.35-0.20 1.15-1.90 .045-.075 3.30-3.80 .130-.150 Crimping Information: Crimp the terminal and appropriate gauge wire in the specified profile. Terminal Series No Wire Size Pull Force Min. ▼ Tool Crimp Profile AWG mm2 N Lb. A 50088, 70021, 70058, 22 0.35 39.1 8.80 71851 24 0.20 29.3 6.60 24 0.20 28.9 6.5 50087, 70021, 70058, 26 0.12 17.8 4.0 71851 28 0.08 11.1 2.5 30 0.05 6.7 1.5 32 0.03 4.4 1.0 70021, 70058, 71851 34 0.02 2.6 0.6 36 0.01 1.8 0.4 22 0.35 44.5 10.0 2759, 40445, 41572, 4809, 24 0.20 28.9 6.5 5159, 5241, 6459, 26 0.12 17.8 4.0 7879, 8088 28 0.08 11.1 2.5 30 0.05 6.7 1.5 20 0.50 57.8 13.0 22 0.35 35.6 8.0 24 0.20 22.2 5.0 43030, 43031 26 0.12 13.3 3.0 28 0.08 8.9 2.0 30 0.05 6.7 1.5 22 0.35 44.5 10.0 24 0.20 28.9 6.5 5103, 5263, 45627 26 0.12 17.8 4.0 28 0.08 11.1 2.5 Pull force test samples should not have the wire insulation crimped. B C ▼ OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Remove the terminal holder from the tool and set it aside. Open the hand tool by squeezing the handles together; at the end of the closing stroke the anti-backup ratchet will release. Release the handles and the hand tool will open. Doc No: ATS-640160201 Revision: B Release Date: 06-16-08 Revision Date: 06-16-08 UNCONTROLLED COPY Page 3 of 6 Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Open the terminal holder by pressing down the lever and place the terminal in the holder. PRESS DOWN LEVER TO OPEN INSULATION GRIP TERMINAL HOLDER CLOSED ON TERMINAL TERMINAL HOLDER TERMINAL CENTERED IN TOOL HOLDER Figure 1 CONDUCTOR GRIP Note: The above illustration is a general representation. Some of the terminals may look different and be held in a different area of the terminal. 3. Release the lever to hold the terminal in place. See Figure 1. 4. Carefully place the terminal holder on the shelf of the hand tool and center the terminal as shown over the appropriate tool crimp profile. See Figure 2. CENTER CONDUCTOR GRIP OVER THE CONDUCTOR ANVIL TERMINAL HOLDER WIRE SHELF OF HAND TOOL SHELF OF HAND TOOL CENTER TERMINAL OVER CRIMP PROFILE Figure 2 CONDUCTOR ANVIL Note: Some terminals may have a large insulation grip; extra care should be taken when loading these terminals into the tool to avoid terminal damage. Doc No: ATS-640160201 Revision: B Release Date: 06-16-08 Revision Date: 06-16-08 UNCONTROLLED COPY Page 4 of 6 Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals 5. Place a pre-stripped wire into the terminal (see Scope chart for recommended strip lengths). Position the wire so the conductor lies in the conductor grip. 6. While holding the wire in place, slowly close the handles of the tool. If excessive resistance is felt, there may be a jam. If this occurs, stop closing the tool and release the anti-backup ratchet by lifting up the lever near the top of the moving handle. See figure 3. 7. Continue to close the tool handles until the anti-backup ratchet releases. Allow the handles to open. 8. Remove the crimped terminal and terminal holder from the tool. 9. Press down the lever on the terminal holder and remove the crimped terminal. 10. Inspect the crimp for loose wire strands, missing crimp, or other damage. Any minor terminal bending may be straightened by hand. Note: RATCHET RELEASE LEVER LIFT UP LEVER Figure 3 An occasional, destructive, pull force test with the terminal and wire crimped should be performed to check hand tool crimp. The pull force value must exceed the terminal’s minimum pull force specifications listed on page 3. If values do not exceed the minimum pull force when all instructions are followed then a new tool is required. Maintenance It is recommended that each operator of the tool be made aware of, and responsible for, the following maintenance steps: 1. Remove dust, moisture, and other contaminants with a clean brush, or soft, lint free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality Figure 4 machine oil. Do not oil excessively. Light oil (such as SAE30W oil) applied at the oil points, shown in Figure 4, every 5,000 crimps or 3 months, is recommended. 4. Wipe excess oil from hand tool, particularly from crimping area. Oil transferred from the crimping area onto certain terminations may affect the electrical characteristics of an application. 5. When tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams If the tool ever becomes jammed in a partially closed position, DO NOT force the handles open or closed. The tool will open by lifting the ratchet release lever. See Figure 3. Doc No: ATS-640160201 Revision: B Release Date: 06-16-08 Revision Date: 06-16-08 UNCONTROLLED COPY Page 5 of 6 Hand Crimp Tool for C-Grid SL™, SPOX™, Micro Fit ™, and 0.100” KK™ Terminals Tool Handle Preload Tool handle preload cannot be adjusted. This hand tool is set to a preload that will fully close the tool jaws without excessive force from the operator. Over the life of the tool the tool linkage can wear and handle preload force may decrease. It is the operator’s responsibility to periodically perform a tensile pull test on the crimped wire. If the pull test value falls below specification, the tool should be replaced. Warranty This tool is for electrical terminal crimping purposes only. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, the tool will be exchanged free of charge. This exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling. CAUTIONS: 1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for production use. Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. NEVER perform crimps on active electrical circuits. 3. Wear eye protection at all times. 4. Use only the Molex terminals specified for crimping with this tool. Certification Molex does not certify or re-certify ServiceGrade™ hand tools but rather supplies the following guidelines for customers to maintain their hand tools. % This tool is qualified to pull force only. To re-certify, crimp a terminal to a wire, which has been stripped 12.7mm (1/2”) long, so there is no crimping of the insulation. Pull the terminal and wire at a rate no faster than 25mm (1.00”) per minute. See the Molex web site for the Quality Crimp Handbook for more information on pull testing. % When the hand tool is no longer capable of achieving minimum pull force, it should be replaced. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-640160201 Revision: B Release Date: 06-16-08 Revision Date: 06-16-08 UNCONTROLLED COPY Page 6 of 6