APPLICATION SPECIFICATION
1. STRIP CABLE TO DIMENSIONS
SHOWN.
2.1 SLIDE ONTO CABLE IN ORDER
SHOWN, END CAP, CABLE SEAL, &
CRIMP TUBE (ORIENTED).
2.2 INSERT CABLE CENTER CONDUCTOR
INTO CONTACT AS SHOWN.
2.3 CRIMP THE CONTACT WITH DIE SET
AND APPLICATORS SHOWN ON
SHEET 2 (FIG 1) OR MOLEX TOOL
NUMBER 63904-0100 OR MOLEX HAND
TOOL NUMBER 63827-9200/63827-9270
REVISION:
D
ECR/ECN INFORMATION: TITLE:
EC No: 121560
DATE: 2017/09/06
DOCUMENT NUMBER:
AS-89675-452
CABLE ASSEMBLY INSTRUCTIONS
FOR 73403-037X SEALED FAKRA
CREATED / REVISED BY:
AZR/SSS
SHEET No.
1 of 4
CHECKED BY:
APPROVED BY:
SSS
WES
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
TABLE 1
CABLE TYPES
A DIM
(mm)
B DIM.
(mm)
C DIM.
(mm)
D DIM.
(mm)
E DIM.
(mm)
F DIM.
(mm)
G DIM.
(mm)
H DIM.
(mm)
LEONI DACAR 462
LEONI DACAR 107-2
1.09±0.03
0.83±0.03
0.2 MAX.
0.1 MAX.
0.8 MAX.
0.1 MAX.
0.1 MAX.
0.3 MAX.
*The retention force MUST meet min. 5 pound (22.2 Newton).
REVISION:
D
ECR/ECN INFORMATION: TITLE:
EC No: 121560
DATE: 2017/09/06
DOCUMENT NUMBER:
AS-89675-452
CABLE ASSEMBLY INSTRUCTIONS
FOR 73403-037X SEALED FAKRA
CREATED / REVISED BY:
AZR/SSS
SHEET No.
2 of 4
CHECKED BY:
APPROVED BY:
SSS
WES
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
3.1 FLARE OUT BRAID AND FOIL.
3.2 INSERT CABLE/CONTACT INTO SMB
ASSEMBLY TO CONTACT DIMENSION.
3.3 BRING FORWARD CRIMP TUBE OVER
BRAID/FOIL UNTIL BOTTOMED ON SMB
ASSEMBLY BODY.
3.4 CRIMP USING 3.25/.128 HEX DIE.
APPLY FORCE IN DIRECTION SHOWN
ON CABLE DURING CRIMP
OPERATION.
3.5 APPLY SILICONE BASE O-RING LUBE
TO APPLICATOR (PARKER SUPER O
LUBE RECOMMENDED)
3.6 USING APPLICATOR, APPLY A THIN
LAYER UNIFORMLY TO FRONT AND
REAR O-RINGS AS SHOWN
4.1 INSERT SMB ASSEMBLY INTO FAKRA
HOUSING BY APPLYING STEADY
FORCE AND GENTLY ROTATING
WHILE INSERTING, UNTIL POSITIVE
STOP.
4.2 INSPECT INTERFACIAL SEAL FOR
PROPER SEATING IN GROOVE
4.3 O-RING SHOULD NOT BE VISIBLE
THRU WINDOW. FIGURE 1 SHOWS
CORRECT INSTALLATION
4.4 INSERT ISL INTO FAKRA HOUSING
UNTIL SNAPPED INTO FINAL LOCK
POSITION.
4.5 BRING FORWARD CABLE SEAL UNTIL
FULLY INSERTED INSIDE FAKRA
HOUSING.
4.6 BRING FORWARD END CAP AND SNAP
ONTO FAKRA HOUSING.
FIGURE 1
REVISION:
D
ECR/ECN INFORMATION: TITLE:
EC No: 121560
DATE: 2017/09/06
DOCUMENT NUMBER:
AS-89675-452
CABLE ASSEMBLY INSTRUCTIONS
FOR 73403-037X SEALED FAKRA
CREATED / REVISED BY:
AZR/SSS
SHEET No.
3 of 4
CHECKED BY:
APPROVED BY:
SSS
WES
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
5.1 FOR S3 APPLICATIONS WRAP REAR
CAP WITH TAPE AS SHOWN IN
FIGURE 2. TAPE SHOULD EXTEND A
MINIMUM OF 1 INCH FROM REAR OF
END CAP. USE TESA 51036 ANTI
ABRASION WIRE HARNESS TAPE
(FASTENAL PART NUMBER: 1042407244)
FIGURE 2
REVISION:
D
ECR/ECN INFORMATION: TITLE:
EC No: 121560
DATE: 2017/09/06
DOCUMENT NUMBER:
AS-89675-452
CABLE ASSEMBLY INSTRUCTIONS
FOR 73403-037X SEALED FAKRA
CREATED / REVISED BY:
AZR/SSS
SHEET No.
4 of 4
CHECKED BY:
APPROVED BY:
SSS
WES
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
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