0734030375

APPLICATION SPECIFICATION 1. STRIP CABLE TO DIMENSIONS SHOWN. 2.1 SLIDE ONTO CABLE IN ORDER SHOWN, END CAP, CABLE SEAL, & CRIMP TUBE (ORIENTED). 2.2 INSERT CABLE CENTER CONDUCTOR INTO CONTACT AS SHOWN. 2.3 CRIMP THE CONTACT WITH DIE SET AND APPLICATORS SHOWN ON SHEET 2 (FIG 1) OR MOLEX TOOL NUMBER 63904-0100 OR MOLEX HAND TOOL NUMBER 63827-9200/63827-9270 REVISION: D ECR/ECN INFORMATION: TITLE: EC No: 121560 DATE: 2017/09/06 DOCUMENT NUMBER: AS-89675-452 CABLE ASSEMBLY INSTRUCTIONS FOR 73403-037X SEALED FAKRA CREATED / REVISED BY: AZR/SSS SHEET No. 1 of 4 CHECKED BY: APPROVED BY: SSS WES TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC APPLICATION SPECIFICATION TABLE 1 CABLE TYPES A DIM (mm) B DIM. (mm) C DIM. (mm) D DIM. (mm) E DIM. (mm) F DIM. (mm) G DIM. (mm) H DIM. (mm) LEONI DACAR 462 LEONI DACAR 107-2 1.09±0.03 0.83±0.03 0.2 MAX. 0.1 MAX. 0.8 MAX. 0.1 MAX. 0.1 MAX. 0.3 MAX. *The retention force MUST meet min. 5 pound (22.2 Newton). REVISION: D ECR/ECN INFORMATION: TITLE: EC No: 121560 DATE: 2017/09/06 DOCUMENT NUMBER: AS-89675-452 CABLE ASSEMBLY INSTRUCTIONS FOR 73403-037X SEALED FAKRA CREATED / REVISED BY: AZR/SSS SHEET No. 2 of 4 CHECKED BY: APPROVED BY: SSS WES TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC APPLICATION SPECIFICATION 3.1 FLARE OUT BRAID AND FOIL. 3.2 INSERT CABLE/CONTACT INTO SMB ASSEMBLY TO CONTACT DIMENSION. 3.3 BRING FORWARD CRIMP TUBE OVER BRAID/FOIL UNTIL BOTTOMED ON SMB ASSEMBLY BODY. 3.4 CRIMP USING 3.25/.128 HEX DIE. APPLY FORCE IN DIRECTION SHOWN ON CABLE DURING CRIMP OPERATION. 3.5 APPLY SILICONE BASE O-RING LUBE TO APPLICATOR (PARKER SUPER O LUBE RECOMMENDED) 3.6 USING APPLICATOR, APPLY A THIN LAYER UNIFORMLY TO FRONT AND REAR O-RINGS AS SHOWN 4.1 INSERT SMB ASSEMBLY INTO FAKRA HOUSING BY APPLYING STEADY FORCE AND GENTLY ROTATING WHILE INSERTING, UNTIL POSITIVE STOP. 4.2 INSPECT INTERFACIAL SEAL FOR PROPER SEATING IN GROOVE 4.3 O-RING SHOULD NOT BE VISIBLE THRU WINDOW. FIGURE 1 SHOWS CORRECT INSTALLATION 4.4 INSERT ISL INTO FAKRA HOUSING UNTIL SNAPPED INTO FINAL LOCK POSITION. 4.5 BRING FORWARD CABLE SEAL UNTIL FULLY INSERTED INSIDE FAKRA HOUSING. 4.6 BRING FORWARD END CAP AND SNAP ONTO FAKRA HOUSING. FIGURE 1 REVISION: D ECR/ECN INFORMATION: TITLE: EC No: 121560 DATE: 2017/09/06 DOCUMENT NUMBER: AS-89675-452 CABLE ASSEMBLY INSTRUCTIONS FOR 73403-037X SEALED FAKRA CREATED / REVISED BY: AZR/SSS SHEET No. 3 of 4 CHECKED BY: APPROVED BY: SSS WES TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC APPLICATION SPECIFICATION 5.1 FOR S3 APPLICATIONS WRAP REAR CAP WITH TAPE AS SHOWN IN FIGURE 2. TAPE SHOULD EXTEND A MINIMUM OF 1 INCH FROM REAR OF END CAP. USE TESA 51036 ANTI ABRASION WIRE HARNESS TAPE (FASTENAL PART NUMBER: 1042407244) FIGURE 2 REVISION: D ECR/ECN INFORMATION: TITLE: EC No: 121560 DATE: 2017/09/06 DOCUMENT NUMBER: AS-89675-452 CABLE ASSEMBLY INSTRUCTIONS FOR 73403-037X SEALED FAKRA CREATED / REVISED BY: AZR/SSS SHEET No. 4 of 4 CHECKED BY: APPROVED BY: SSS WES TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC