08-55-0105

PRODUCT SPECIFICATION KK 396 /.156 WIRE-TO-BOARD BOARD-TO-BOARD CONNECTOR SYSTEM Crimp Terminals Crimp Housings Series: 2478, 2578, 2878, 2477, 8818 Series: 2139, 41695, 3069 PCB Connector Vertical Header Without Peg Series: 41815 Series: 41771 MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 1 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION Right Angle Header Without Peg Vertical Header with Friction Lock Series: 41772 Series: 41791 Right Angle Header with Friction Lock Vertical Header With press fit plastic Peg Series: 41792 Series: 42491, 42891 MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 2 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION Right Angle Header With press fit plastic Peg Right Angle Break away Header Series: 42492, 42892 Series: 41662, 172173 Vertical header with round pin and Polarizing Wall Vertical header with round pin Series: 3190 Series: 3192 MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 3 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION Vertical break away header Vertical break away header with Friction Lock Series: 41661 Series: 41671 Right angle break away header with Friction Lock Series: 41672 MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 4 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 1.0 SCOPE 6 2.0 PRODUCT DESCRIPTION 2.1 Product Name and Series Numbers 2.2 Dimensions, Materials, Plating and Markings 2.3 Safety Agency Approvals 6 6 7 7 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 Molex Documents 3.2 Industry Documents 8 8 8 4.0 ELECTRICAL PERFORMANCE RATINGS 4.1 Voltage 4.2 Maximum Current Rating 4.3 Temperature 4.4 Durability 8 8 8 9 9 5.0 QUALIFICATION 9 6.0 PERFORMANCE 6.1 Electrical Performance 6.2 Mechanical Performance 6.3 Environmental Performance 10 10 11 12 7.0 SOLDER INFORMATION 7.1 Solder Process Temperature 14 14 8.0 PACKAGING 14 9.0 CABLE TIE AND/OR WIRE TWIST LOCATION 14 MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 5 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers the 3.96 mm (.156 inch) centerline (pitch) 1.14mm (.045) square pin headers when mated with either printed circuit board (PCB) connectors or connectors terminated with 18 to 26 AWG wire using crimp technology. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER (S) Description Crimp Terminals Crimp Housings PCB Connectors Vertical Header without Peg Right angle Header without peg Vertical Header with Friction Lock Right Angle Header with Friction Lock Vertical Header with press fit plastic Peg Right Angle Header with press fit plastic Peg Vertical Break away Header Right Angle Break away Header Right angle break away header with Friction Lock Vertical header with Round Pin with Polarizing Wall Vertical header with Round Pin without Polarizing Wall Series Number 2478, 2578 , 2878, 2477, 8818 2139, 41695, 3069 41815 41771 41772 41791 41792 42491, 42891 42492, 42892 41661, 41671 41662, 172173 41672 3190 3192 Other products conforming to this specification are noted on the individual drawings. MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 6 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 2.2 DIMENSIONS, MATERIALS, PLATING AND MARKINGS Terminal Material: Brass or Phos. Bronze (for Max performance use phos bronze material.) Housing: Nylon or Polyester Pins: Brass For more information on dimensions, materials, and plating see the individual drawings. Material: RoHS compliant materials. *Refer to the “Product Environmental Compliance” section in Molex.com to know the individual PN RoHS compliance status 2.3 SAFETY AGENCY APPROVALS UL File Number ……. E29179 CSA ………………......LR19980 Agency Voltage Agency Current Agency Rating (AC RMS or Rating (Single Temperature DC) except as noted Circuit) (Amps) Rating (°C) SERIES UL CSA UL CSA UL 2139 600 250 7 105°C 41661 600 250 7 105°C 41662 600 250 7 105°C 41671 600 250 7 105°C 41672 600 250 7 105°C 41695 600 250VAC 7 105°C 41771 600 250 7 105°C 41772 600 250 7 105°C 41791 600 250 7 105°C 41792 600 250 7 105°C 41815 600 250 5 105°C 42491 600 250 7 105°C 42492 600 250 7 105°C Other products conforming to this specification are noted on the individual drawings. MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 7 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 MOLEX DOCUMENTS See series specific sales drawings and the other sections of this specifications for the necessary referenced documents and specifications. Cosmetic Specification PS-45499-002 Molex Quality Crimping Handbook Order No. 63800-0029 Molex Solderability Specification SMES-152 Molex Heat Resistance Specification AS-40000-5013 Molex Moisture Technical Advisory AS-45499-001 Molex Package Handling Specification 454990100-PK 3.2 4.0 INDUSTRY DOCUMENTS EIA-364-1000.01 UL-1977 CSA STD. C22.2 NO. 182.3-M1987 ELECTRICAL PERFORMANCE RATINGS 4.1 VOLTAGE* 600 Volts AC (RMS) or 600 Volts DC max. 4.2 MAXIMUM CURRENT RATING NOTE : current is dependent on connector size, contact material, plating, ambient temperature, printed circuit board characteristics and related factors. Actual current rating is application dependent and should be evaluated for each application a. For Crimp Terminals- and Applicable Wires Wire Awg Amps (Max) With Brass Terminals Amps (Max) With Phos Bronze Terminals Wire Insulation Diameter 18 5.00 7.00 See terminal drawings 20 4.75 6.25 See terminal drawings 22 4.50 5.50 See terminal drawings 24 4.25 5.00 See terminal drawings 26 4.00 4.50 See terminal drawings Note: current ratings are for a single circuit, based on not exceeding 30°C temperature rise MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 8 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION b. For Printed Circuit Board Connectors Connector Amps (Max) With Amps (Max) With Style Brass Terminals Phos Bronze Terminals Top Entry 4.50 5.00 Right Angle 4.50 5.00 Bottom Entry 4.00 4.50 Note: current ratings are for a single circuit, based on not exceeding 30°C temperature rise 4.3 TEMPERATURE Operating Temperature Brass Terminals -40°C to +80°C* Phos Bronze Terminals -40°C to +105°C* Non-Operating Temperature -40°C to +105°C** -40°C to +105°C *including terminal temperature rise. **parts not mated. 4.4 DURABILITY Tin / Gold plated: 25 mating cycles As tested in accordance with EIA-364-1000.01 test method (see Sec. 6.2 of this specification). 5.0 QUALIFICATION Laboratory conditions and sample selection are in accordance with EIA-364-1000.01 MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 9 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 6.0 PERFORMANCE 6.1 ELECTRICAL PERFORMANCE ITEM NO. ITEM 1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. 10 milliohms MAXIMUM [initial] Contact Resistance of Wire Termination (Low Level) Terminate the applicable wire to the terminal and measure wire using a voltage of 20 mV and a current of 100 mA. 2 milliohms MAXIMUM [initial] Insulation Resistance Unmate & unmount connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 1000 Megohms MINIMUM Dielectric Withstanding Voltage Unmate connectors: apply a voltage of {two times the rated voltage plus 1000 volts} VAC for 1 minute between adjacent terminals and between terminals to ground. Capacitance Measure between adjacent terminals at 1 MHz. 2 3 4 5 Temperature Rise (via Current Cycling) 6 TEST CONDITION U ECM INFORMATION: TABLE OF CONTENTS SHEET No. PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS DATE: 2021/11/24 PS-08-50 Temperature rise: +30°C MAXIMUM TITLE: EC No: 686568 DOCUMENT NUMBER: No breakdown 1.2 picofarads MAXIMUM Mate connectors: measure the temperature rise at the rated current after: 1) 96 hours (steady state) 2) 240 hours (45 minutes ON and 15 minutes OFF per hour) 3) 96 hours (steady state) MOLEX KK 396 WEB PAGE REVISION: REQUIREMENT 10 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 6.2 MECHANICAL PERFORMANCE ITEM NO. ITEM TEST CONDITION REQUIREMENT Without Friction Lock Connector Mate and Unmate Forces 1 Per circuit when mated to a .045 Sq. pin. Mate and Unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 15.6 N (3.5 lbf) MAXIMUM insertion force & 1.8 N (0.40 lbf) MINIMUM withdrawal force With Friction Lock 16.8 N (3.78 lbf) MAXIMUM insertion force & 4.0 N (0.90 lbf) MINIMUM withdrawal force Terminal Insertion Force (into Housing) 2 Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Forces will change with plating’s and materials.) 17.8 N (4.0 lbf) MAXIMUM insertion force For Phosphor Bronze Terminal Terminal Retention Force (in Housing) 3 Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Forces will change with plating’s and materials.) 35.6 N (8.0 lbf) MINIMUM withdrawal force For Brass Terminal 25.0N (5.62 lbf) MINIMUM withdrawal force 4 Durability Mate connectors up to 25 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 10 milliohms MAXIMUM (change from initial) 5 Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 11 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 6 Shock (Mechanical) Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X,±Y,±Z axes (18 shocks total). 10 milliohms MAXIMUM (change from initial]) & Discontinuity < 1 microsecond MECHANICAL PERFORMANCE (CONTD.) ITEM NO. 7 ITEM TEST CONDITION REQUIREMENT Wire Pullout Force (Axial) Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (For maximum performance use Molex application tooling with stranded tinned copper wire) Wire pullout force depends on crimp tooling. See relevant Molex Application Tooling Specification for requirements. Normal Force Apply a perpendicular force. 7.34 N (748 grams) average 8 6.3 ENVIRONMENTAL PERFORMANCE ITEM NO. 1 2 ITEM TEST CONDITION REQUIREMENT Shock (Thermal) Mate connectors; expose to 5 cycles of: Temperature Duration °C (Minutes) -40 °C +0/-3 30 +25 °C ± 10 5 MAXIMUM +105 °C +3/-0 30 +25 °C ± 10 5 MAXIMUM 10 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors; expose to: 96 hours at 105 ± 2°C Thermal Aging MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: DATE: 2021/11/24 PS-08-50 SHEET No. PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DOCUMENT NUMBER: 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage 12 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION Mate connectors: expose to a temperature of 40 ± 2°C with a relative humidity of 90-95% for 96 hours. Humidity (Steady State) 3 Note: Remove surface moisture and air dry for 1 hour prior to measurements. MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: DATE: 2021/11/24 PS-08-50 SHEET No. PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DOCUMENT NUMBER: 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage 13 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION ENVIRONMENTAL PERFORMANCE (CONTD.) ITEM NO. 4 ITEM TEST CONDITION Humidity (Cyclic) Mate connectors: cycle per EIA364-31: 24 cycles at temperature 25 ± 3°C at 80 ± 5% relative humidity and 65 ± 3°C at 50 ± 5% relative humidity; dwell time of 1.0 hour; ramp time of 0.5 hours. {Note: Remove surface moisture and air dry for 1 hour prior to measurements.} 5 Solderability 8 Dip connector terminal tails in solder: Solder Duration: 5 ± 0.5 seconds; Solder Temperature: 230 ± 5°C Solder Resistance 6 7 Per SMES-152 U 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage Solder coverage: 95% MINIMUM (per SMES-152) Visual: No Damage to insulator material Cold Resistance Mate connectors: Duration: 96 hours; Temperature: -40 ± 3°C 10 milliohms MAXIMUM (change from initial) & Visual: No Damage Corrosive Atmosphere: Flowing Mixed Gas (FMG) Mate connectors: Test per EIA-364-65, method 2A 10 milliohms MAXIMUM (change from initial) & Visual: No Damage MOLEX KK 396 WEB PAGE REVISION: REQUIREMENT ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 14 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION 7.0 SOLDER INFORMATION 7.1 Molex Solderability Specification SMES-152 (Click Here) SOLDER PROCESS TEMPERATURES Wave Solder: 235°C Max 8.0 PACKAGING Parts shall be packaged to protect against damage during normal handling, transit and storage. Refer Molex.com specific part number webpage to get the exact packaging document for that item. 9.0 CABLE TIE AND/OR WIRE TWIST LOCATION Circuit Sizes 2 Dimension T Minimum 4 8 10 14 18 22 6 12 16 20 24 0.50” (12.7mm) 0.75” (19.1mm) 1.00” (25.40mm) 1.25” (31.75mm) 1.50” (38.09mm) 1.75” (44.45mm) The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that repositions them from their natural relaxed state or location where they enter the housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the pocket. This dimension is general recommendation and may need to be adjusted for different wire gauges and wire type and insulation thickness and insulation material. MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 15 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC PRODUCT SPECIFICATION MOLEX KK 396 WEB PAGE REVISION: U ECM INFORMATION: TABLE OF CONTENTS TITLE: PRODUCT SPECIFICATION .156 CENTER KK CONNECTORS EC No: 686568 DATE: 2021/11/24 DOCUMENT NUMBER: PS-08-50 SHEET No. 16 of 16 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 001 GOWTHP GOWTHP ISHWARG TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.3).DOC