11-40-4078

T-Style Terminator for .093” Pin and Socket Terminals T-Style Terminator Tooling Specification Sheet Order No. 11-40-2020 Engineering No. T8300E FEATURES



It is ideally suited for mid-volume bench operations This terminator can be installed in the TM40, TM42 and Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Flexible and inexpensive SCOPE Products: 2.36mm (.093") Diameter, Standard .093" Pin and Socket Crimp Terminal, 22-24 AWG. Terminal Series No. 2870 2871 Wire Size Terminal Series No. 02-09-2136 02-09-1136 02-09-2138 02-09-1138 AWG 22-24 22-24 mm² 0.20-0.35 0.20-0.35 Insulation Diameter Maximum mm In. 1.78 .070 1.78 .070 Strip Length mm 3.96-5.54 3.96-5.54 In. .156-.218 .156-.218 DEFINITION OF TERMS C/L
TERMINAL LOCATION BEND UP BELL MOUTH BRUSH ROLLING SEAM INSULATION CRIMP CUT-OFF TAB TWISTING BEND DOWN STRIP LENGTH CONDUCTOR CRIMP HEIGHT CRIMP C/L
Terminal is to be centrally located between the two (2) cut-off tab edges by one half of the total cut-off tab tolerance. This illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. Doc No: ATS-011402020 Revision: F Release Date: 09-25-07 Revision Date: 10-03-08 UNCONTROLLED COPY Page 1 of 5 T-Style Terminator for .093” Pin and Socket Terminals CRIMP SPECIFICATIONS Terminal Series No. Bell mouth mm In. 2870 2871 Terminal Series No.
Cut-off Tab mm In. 3.53-3.69 .139-.145 3.53-3.69 .139-.145 Bend up Bend down Twist Roll Degree Degree 2870 2871 Conductor Brush mm In. Punch Width (Ref) Conductor Insulation mm In. mm In. 1.42 .056 2.31 .091 1.42 .056 2.31 .091 Seam Seam shall not be open and no wire allowed out of the crimping area NOTE: Some of the specifications in these charts above are intentionally left blank due to the fact that the information does not currently exist. After crimping, the conductor profile should measure the following. Terminal Series No. 2870 2871 Wire Size AWG 22 24 22 24 mm2 0.35 0.20 0.35 0.20 Conductor Crimp Height mm In. 1.06-1.11 .042-.044 1.01-1.06 .040-.042 1.06-1.11 .042-.044 1.01-1.06 .040-.042 Pull Force Minimum N Lb. 62.3 14.00 35.6 8.00 62.3 14.00 35.6 8.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-011402020 Revision: F Release Date: 09-25-07 Revision Date: 10-03-08 UNCONTROLLED COPY Page 2 of 5 T-Style Terminator for .093” Pin and Socket Terminals PARTS LIST T2 Terminator 11-40-2020 (T8300E) Item Order No Engineering No. Description Quantity Perishable Tooling 11-40-3020 K8300E Tool Kit (All “Y” Items) REF 1 11-40-4049 8300-9 Conductor Punch 1Y 2 11-24-1364 4994-34 Combination Anvil 1Y 3 11-40-4050 8300-10 Insulation Punch 1Y 4 11-24-1017 4994-15 Cut-Off Punch 1Y 5 11-24-1021 4994-3 Cut-off Die Blade 1Y Other Components 6 11-17-0022 1739-21 Terminal Hold Down Spring 1 7 11-24-1016 4994-16 Pressure Pad (Terminal Hold Down Pin) 1 8 11-24-1035 4994-20 Die Blade and Anvil Spacer 1 9 11-40-4069 8302-103 Pivot Pin 1 10 11-40-4077 8300-11 Rear Cover 1 11 11-40-4078 8300-12 Stop Finger 1 12 11-40-4081 8300-14 Terminator Base and Track 1 13 11-40-4082 8300-15 Wire Stop and Stripper 1 14 11-40-4087 8301-12 Terminal Drag Spring 1 15 11-40-4687 8300-32 Stop Finger Spring 1 16 11-40-4891 8300-36 Terminal Guide Rail 1 Hardware 17 N/A N/A #6-32 by 1/4”Long BHCS 1** 18 N/A N/A #8-32 by 1/4”Long BHCS 1** 19 N/A N/A #8-32 by 3/8”Long BHCS 2** 20 N/A N/A #8-32 by 3/8”Long SHCS 1** 21 N/A N/A #8-32 by 1/2”Long SHCS 2** 22 N/A N/A #10-32 by 1.0”Long SHCS 1** 23 N/A N/A 1/16 Diameter by 1/4”Long Roll Pin 2** 24 N/A N/A 1/8 Dia. by 1/8” Long Tubular Rivet 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-011402020 Revision: F Release Date: 09-25-07 Revision Date: 10-03-08 UNCONTROLLED COPY Page 3 of 5 T-Style Terminator for .093” Pin and Socket Terminals Assembly Drawing 19 (2) 17 24 15 18 10 23 11 (2) 9 6 16 14 7 1 20 13 3 21 12 (2) 22 4 5 8 Doc No: ATS-011402020 Revision: F 2 Release Date: 09-25-07 Revision Date: 10-03-08 Figure 1 UNCONTROLLED COPY Page 4 of 5 T-Style Terminator for .093” Pin and Socket Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No: ATS-011402020 Revision: F Release Date: 09-25-07 Revision Date: 10-03-08 UNCONTROLLED COPY Page 5 of 5