11-40-4346

T Style Terminator for “KK” Terminals T Style Terminator Tooling Application Tooling Specification Sheet Order No. 11-40-2096 Engineering No. T8301AX FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42, TM40, and Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Flexible and inexpensive SCOPE Products: K® Crimp Terminals, Trifurcon™ Crimp Terminals, and Crimp Terminals for Industry Standard Power Supply for 18 to 24 AWG. Terminal Series No. 2477 2478 2878 4838 6438 6838 8993 172160 Terminal Order No. Insulation Diameter Strip Length Maximum AWG mm² mm In. mm In. 18-24 0.20-0.80 • 2.79 • .110 2.54-3.18 .100-.125 Wire Size 08-50-0109 08-56-0113 40-01-1179 08-50-0001 08-50-0014 08-50-0015 08-50-0047 08-50-0063 08-50-0073 08-50-0091 08-50-0105 08-50-0119 08-50-0146 08-50-0271 08-50-0281 08-51-0001 08-52-0023 08-52-0027 08-52-0044 08-52-0046 08-52-0071 08-52-0073 08-52-0114 18-24 0.20-0.80 • 2.79 • .110 08-52-0811 08-53-0004 08-53-0811 08-55-0103 08-55-0133 08-56-0105 08-56-0153 08-58-0103 08-58-0114 08-58-0121 08-65-0114 39-00-0103 39-00-0133 39-00-0286 39-00-0343 39-00-0345 39-00-0347 39-00-0349 40-01-1118 50-29-1689 08-50-0115 08-51-0109 08-52-0126 08-53-0814 18-20 0.50-0.80 2.79 .110 08-58-0127 08-55-0138 08-65-0118 08-50-0131 08-55-0125 08-55-0139 08-55-0142 18-22 0.32-0.80 2.41 .095 08-55-0144 08-55-0145 08-55-0147 08-55-0149 08-50-0164 08-51-0801 08-52-0813 05-53-0813 18-24 0.20-0.80 2.41 .095 08-56-0135 08-56-0137 08-50-0024 08-50-0026 08-50-0028 08-50-0187 08-50-0275 08-51-0106 08-52-0112 08-53-1101 18-20 0.50-0.80 2.79 .110 08-58-0102 08-58-0105 08-58-0108 08-58-0110 08-58-0118 08-58-0131 08-58-0187 08-60-0001 08-50-0011 08-50-0277 18-24 0.20-0.80 2.79 .110 172160-1801 172160-1802 172160-1803 172160-1804 18-20 0.50-0.80 2.79 .110 172160-1805 172160-1806 • 2.54mm (.100 in.) Maximum Insulation Diameter when used with 2139 connectors Doc No: ATS-011402096 Revision: F Release Date: 10-07-05 Revision Date: 08-25-14 UNCONTROLLED COPY 2.54-3.18 .100-.125 2.54-3.18 .100-.125 2.54-3.18 .100-.125 2.54-3.18 .100-.125 2.54-3.18 .100-.125 2.54-3.18 .100-.125 2.54-3.18 .100-.125 Page 1 of 6 T Style Terminator for “KK” Terminals CRIMPED TERMINAL CONDUCTOR CRIMP INSULATION CRIMP LOCKING TANG HEIGHT BEND UP ROLLING BRUSH SEAM BELL MOUTH TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. CRIMP SPECIFICATIONS After crimping, the conductor profiles should measure the following (See Figure 1). Terminal Series No. 2477 2478 Terminal Series No. 2878 4838 6438 8993 6838 172160 Bell mouth mm In. 0.20-0.50 .008-.020 Cut-off Tab mm In. 2.72±.08 Locking Tang Height Bend up Bend down Twist Roll mm In 2477 2478 2878 4838 6438 6838 0.57±.13 .022±.005 8993 172160 Doc No: ATS-011402096 Revision: F Degree 3 Release Date: 10-07-05 Revision Date: 08-25-14 Degree 3 4 8 .107±.003 Conductor Brush mm In. 0.13-0.64 Punch Width (Ref) Conductor Insulation mm In mm In .005-.025 Seam Seam shall not be open and no wire allowed out 1.95 .077 2.46 .097 of the crimping area UNCONTROLLED COPY Page 2 of 6 T Style Terminator for “KK” Terminals After crimping, the conductor profile should measure the following. Terminal Series No. 2477 2478 2878 4838 6438 6838 8993 172160 Wire Size AWG mm2 18 0.80 20 0.50 22 0.35 24 0.20 18 0.80 20 0.50 22 0.35 24 0.20 18 0.80 20 0.50 18 0.80 20 0.50 22 0.35 18 0.80 20 0.50 22 0.35 24 0.20 18 0.80 20 0.50 18 0.80 20 0.50 22 0.35 24 0.20 18 0.80 20 0.50 Crimp Height mm In. 1.09-1.14 .043-.045 1.02-1.09 .040-.043 0.96-1.02 .038-.040 0.91-0.96 .036-.038 1.09-1.14 .043-.045 1.02-1.09 .040-.043 0.96-1.02 .038-.040 0.91-0.96 .036-.038 1.09-1.14 .043-.045 1.02-1.09 .040-.043 1.09-1.14 .043-.045 1.02-1.09 .040-.043 0.96-1.02 .038-.040 1.09-1.14 .043-.045 1.02-1.09 .040-.043 0.96-1.02 .038-.040 0.91-0.96 .036-.038 1.09-1.14 .043-.045 1.02-1.09 .040-.043 1.09-1.14 .043-.045 1.02-1.09 .040-.043 0.96-1.02 .038-.040 0.91-0.96 .036-.038 1.09-1.14 .043-.045 1.02-1.09 .040-.043 Pull Force Minimum N Lb. 89.0 20.0 66.7 15.0 44.5 10.0 35.6 8.0 89.0 20.0 66.7 15.0 44.5 10.0 35.6 8.0 89.0 20.0 66.7 15.0 89.0 20.0 66.7 15.0 44.5 10.0 89.0 20.0 66.7 15.0 44.5 10.0 35.6 8.0 89.0 20.0 66.7 15.0 89.0 20.0 66.7 15.0 44.5 10.0 35.6 8.0 89.0 20.0 66.7 15.0 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-011402096 Revision: F Release Date: 10-07-05 Revision Date: 08-25-14 UNCONTROLLED COPY Page 3 of 6 T Style Terminator for “KK” Terminals PARTS LIST T2 Terminator 11-40-2096 (T8301AX) Item Order No Engineering No. Description Quantity Perishable Tooling 11-40-3096 K8301AX Tool Kit (All “Y” Items) REF 1 11-40-4008 8301-2 Conductor Punch 1Y 2 11-24-1008 4995-12 Conductor Anvil 1Y 3 11-40-4007 8301-1 Insulation Punch 1Y 4 11-24-1009 4995-13 Insulation Anvil 1Y 5 11-40-4420 8301-22 Cut-Off Punch 1Y 6 11-24-1007 4995-10 Cut-off Insert 1Y Other Components 7 11-17-0109 1837-9 Terminal Drag Spring 1 8 11-40-4069 8302-103 Pivot Pin 1 9 11-40-4085 8301-10 Terminal Stop and Scrap Shield 1 10 11-40-4086 8301-11 Cover Plate 1 11 11-40-4087 8301-12 Terminal Drag Spring 1 12 11-40-4346 8301-8A Terminal Locating Pin 1 13 11-40-4405 8301-21 Wire Stop Block 1 14 11-40-4406 8301-21A Wire Stop Blade 1 15 11-40-4419 8301-6A Cut-Off Punch and Guide Pin Block 1 16 11-40-4421 8571 Cut Off Punch Retainer Plate 1 17 11-40-4458 8301-23 Stop Finger 1 18 11-40-4459 8301-24 Stop Finger Block 1 19 11-40-5142 8394-27 Cover Plate Extension 1 Frame 20 11-40-4084 8301-9 Terminal Base and Track 1 Hardware 21 N/A N/A #2-56 by 1/4 Long SSS 1** 22 N/A N/A #2-56 by 1/4 Long SHCS 2** 23 N/A N/A #5-40 by 3/16 Long BHCS 1** 24 N/A N/A #6-32 by 1/4 Long BHCS 1** 25 N/A N/A #8-32 by 3/8 Long BHCS 1** 26 N/A N/A #8-32 by 5/8 Long BHCS 1** 27 N/A N/A #8-32 by 1/2 Long SHCS 3** 28 N/A N/A #10-32 by 1.0 Long SHCS 1** 29 N/A N/A 1/8 Diameter by 1/8 Long Tubular Rivet 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-011402096 Revision: F Release Date: 10-07-05 Revision Date: 08-25-14 UNCONTROLLED COPY Page 4 of 6 T Style Terminator for “KK” Terminals Assembly Drawing 26 23 21 7 17 18 8 25 29 27 11 12 14 24 15 13 19 22 (2) 5 16 10 20 27 3 (2) 1 4 6 9 28 2 Figure 1 Doc No: ATS-011402096 Revision: F Release Date: 10-07-05 Revision Date: 08-25-14 UNCONTROLLED COPY Page 5 of 6 T Style Terminator for “KK” Terminals NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt, and oil should be kept clear of work area. 4. This Terminator should only be used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Visit our Web site at http://www.molex.com Doc No: ATS-011402096 Revision: F Release Date: 10-07-05 Revision Date: 08-25-14 UNCONTROLLED COPY Page 6 of 6