15-97-7082

PRODUCT SPECIFICATION MINI-FIT TPA Table of Contents Section Page 1.0 Scope 2 2.0 Product Description 2.1 Names and Series Numbers Table 1 – Wire-To-Wire Table 2 – Wire-To-Board 2.2 Dimensions, Materials, Platings, and Markings 2.3 Safety Agency Approvals 2 2 2 2 2 2 3.0 Applicable Documents and Specifications 2 4.0 Ratings 4.1 Voltage 4.2 Applicable Wires 4.3 Maximum Current Rating (Amperes) Table 3 – Wire-To-Wire Table 4 – Wire-To-Board 4.4 Temperature 4.5 Wave Solder Process Temperature 3 3 3 3 3 3 4 4 5.0 Wire-To-Wire Performance 5.1 Electrical Requirements 5.2 Mechanical Requirements 5.3 Environmental Requirements 5 5 6 7 6.0 Wire-To-Board Performance 6.1 Electrical Requirements 6.2 Mechanical Requirements 6.3 Environmental Requirements 8 8 9 11 7.0 Test Sequences 11 8.0 Packaging 11 REVISION: E5 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 1 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers performance requirements for the MINI-FIT TPA 4.20 mm (.165 inch) centerline (pitch) printed circuit board (PCB) connector series with Tin or Gold plating in Wire-To-Wire, Wire-to-Board and terminated with 16 to 28 AWG wire using Crimp technology. 2.0 PRODUCT DESCRIPTION 2.1 NAMES AND SERIES NUMBER(S) Table 1 – WIRE-TO-WIRE Description Series Number UL Female Crimp Terminal 5556 N/A Receptacle Housing, TPA 30067 Yes Male Crimp Terminal 5558 N/A Plug Housing, TPA 30068 Yes CPA Key 30071 N/A TPA Key 30072 N/A CSA N/A Yes N/A Yes N/A N/A TUV N/A Yes N/A Yes N/A N/A Table 2 – WIRE-TO-BOARD Description Series Number UL Female Crimp Terminal 5556 N/A Receptacle Housing, TPA 30067 Yes Vertical Header, TPA 30069 Yes Right Angle Header, TPA 30070 Yes Vertical Header, TPA 44482 Yes Right Angle Header, TPA 44483 Yes CPA Key 30071 N/A TPA Key 30072 N/A CSA N/A Yes Yes Yes Yes Yes N/A N/A TUV N/A Yes Yes Yes No No N/A N/A Other products conforming to this specification are noted on the individual drawings. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 2.3 SAFETY AGENCY APPROVALS UL File: E29179 CSA Certificate: LR19980 TUV Certificate: R72081037 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. REVISION: E5 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 2 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 600 Volts AC (RMS) (or 600 Volts DC) 4.2 APPLICABLE WIRES 16 AWG: 3.10 / .122 MAXIMUM Applicable Wire Gauges And Maximum Insulation Diameter 18-20 AWG: 3.10 / .122 MAXIMUM 22-28 AWG: 1.80 / .071 MAXIMUM 4.3 MAXIMUM CURRENT RATING (Amperes)** Table 3 – WIRE-TO-WIRE Brass Ckt. Size Phosphor Bronze 2-3 4-6 7 - 10 11 - 16 AWG #16 9 8 7 6 AWG #18 9 8 7 AWG #20 7 6 AWG #22 5 AWG #24 Ckt. Size 2-3 4-6 7 - 10 11 - 16 AWG #16 8 7 6 5 6 AWG #18 8 7 6 5 5 5 AWG #20 6 5 4 4 4 4 4 AWG #22 4 3 3 3 4 3 3 3 AWG #24 3 2 2 2 AWG #26 3 2 2 2 AWG #26 2 1 1 1 AWG #28 2 1 1 1 AWG #28 1 1 1 1 Wire REVISION: E5 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: Wire PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 3 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.3 MAXIMUM CURRENT RATING (continued) Table 4 – WIRE-TO-BOARD Brass Ckt. Size Phosphor Bronze 2-3 4-6 7 - 10 11 - 16 AWG #16 9 8 7 6 AWG #18 9 8 7 AWG #20 7 6 AWG #22 5 AWG #24 Ckt. Size 2-3 4-6 7 - 10 11 - 16 AWG #16 8 7 6 5 6 AWG #18 8 7 6 5 5 5 AWG #20 6 5 4 4 4 4 4 AWG #22 4 3 3 3 4 3 3 3 AWG #24 3 2 2 2 AWG #26 3 2 2 2 AWG #26 2 1 1 1 AWG #28 2 1 1 1 AWG #28 1 1 1 1 Wire Wire Note: PCB trace design may greatly affect temperature rise results. ** Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector with all circuits powered. Ratings are based on a 30°C maximum temperature rise limit over ambient (room temperature). Above charts are intended as a guideline. Current rating is application dependent. Appropriate de-rating is required depending on factors such as higher ambient temperature, smaller copper weight of PCB traces, gross heating from adjacent modules or components and other factors that influence connector performance. 4.4 TEMPERATURE Operating: * - 40°C to + 105°C Nonoperating: - 40°C to + 105°C *Including 30°C terminal temperature rise at rated current 4.5 WAVE SOLDER PROCESS TEMPERATURE Headers with pegs: 240°C MAX. Headers without pegs: 260°C MAX. REVISION: E5 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 4 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 WIRE-TO-WIRE PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value. 2 Insulation Resistance Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 3 Dielectric Withstanding Voltage 4 REVISION: E5 TEST CONDITION REQUIREMENT 1000 Megohms MINIMUM Mate connectors: apply a voltage of 2200 VAC for 1 minute between adjacent terminals and between terminals to ground. Mate connectors. Measure the temperature Temperature Rise rise at the rated current after 96 hours, (via Current Cycling) during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and after final 96-hour steady state. ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: 10 milliohms MAXIMUM [initial] No breakdown. Current leakage < 5 mA Temperature rise: +30°C MAXIMUM PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 5 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 1 Terminal Mate and Unmate Forces Per Circuit Insert and withdraw terminal (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 14.7 N (3.30 lbf) MAXIMUM insertion force & 0.5 N (0.11 lbf) MINIMUM withdrawal force 2 Crimp Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 30 N (6.74 lbf) MINIMUM retention force See SECTION 5.2.7 for Wire Crimp Pullout Forces 3 Crimp Terminal Retention Force (in Housing With TPA Key) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 88.0 N (19.8 lbf) MINIMUM retention force See SECTION 5.2.7 for Wire Crimp Pullout Forces 4 Durability Mate connectors up to 30 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 20 milliohms MAXIMUM (change from initial) 5 Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 6 Shock (Mechanical) Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes, (18 shocks total). 20 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch). 16 Awg = 88.0 N (19.8 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. 20 Awg = 59.0 N (13.3 lbf) Min. 22 Awg = 39.0 N (8.78 lbf) Min. 24 Awg = 29.0 N (6.52 lbf) Min. 26 Awg = 19.0 N (4.27 lbf) Min. 28 Awg = 9.80 N (2.20 lbf) Min. 7 Wire Crimp Pullout Force (Axial) 8 Crimp Terminal Insertion Force (into Housing) 9 REVISION: E5 Normal Force ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch). 0.49 N (50 grams) MINIMUM [Gold (noble) plating] OR 1.47 N (150 grams) MINIMUM [Tin (non-noble) plating] Apply a perpendicular force. TITLE: 15.0 N (3.37 lbf) MAXIMUM insertion force PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 6 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS (continued) 10 Thumb Latch Operation Force 11 Thumb Latch Yield Strength 12 Panel Insertion and Withdrawal Forces (for 30067 with 43130 Snap-on Ears installed) Depress latch at a rate of 25 ± 6mm (1 ± ¼ inch) per minute. 16.67 N (3.75 LBF) MAX. Mate loaded connectors fully. Pull connectors apart at a rate of 25 ± 6mm (1 ± ¼ inch) per minute. 68 N (15.29 LBF) MIN. 225 N (50.7 lbf) MAXIMUM insertion force & 157 N (35.3 lbf) MINIMUM withdrawal force Insert and withdraw a connector at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 5.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 20 milliohms MAXIMUM 1 2 Thermal Aging 3 Humidity (Steady State) 4 Mixed Flowing Gas REVISION: E5 Thermal Shock ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 (change from initial) Mate connectors: expose for 5 cycles Between temperatures –55 and 105° C; Dwell 0.5 hours at each temperature. Visual: No Damage Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 20 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors; expose to: 96 hours at 105 ± 2°C Mate connectors: expose to a temperature of 60 ± 2°C with a relative humidity of 90-95% for 96 hours. 20 milliohms MAXIMUM (change from initial) Visual: No Damage EIA-364-65 with Class IIa Gas concentrations (Gold plated only) TITLE: 20 milliohms MAXIMUM (change from initial) Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 Visual: No Damage PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 7 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 WIRE-TO-BOARD PERFORMANCE 6.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value. 2 Insulation Resistance Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 3 Dielectric Withstanding Voltage 4 REVISION: E5 TEST CONDITION REQUIREMENT 1000 Megohms MINIMUM Mate connectors: apply a voltage of 2200 VAC for 1 minute between adjacent terminals and between terminals to ground. Mate connectors. Measure the temperature Temperature Rise rise at the rated current after 96 hours, (via Current Cycling) during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and after final 96-hour steady state. ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: 10 milliohms MAXIMUM [initial] No breakdown. Current leakage < 5 mA Temperature rise: +30°C MAXIMUM PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 8 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 1 Terminal Mate and Unmate Forces Per Circuit Insert and withdraw terminal (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 14.7 N (3.30 lbf) MAXIMUM insertion force & 0.5 N (0.11 lbf) MINIMUM withdrawal force 2 Crimp Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 30 N (6.74 lbf) MINIMUM retention force 3 Crimp Terminal Retention Force (in Housing With TPA Key) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. SEE SECTION 6.2.9 4 4.45 N (1.00 lbf) MINIMUM retention force 5 Stamped PC Tail Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 30 N (6.74 lbf) MINIMUM retention force 6 Durability Mate connectors up to 30 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 20 milliohms MAXIMUM (change from initial) 7 Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 8 Shock (Mechanical) Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes, (18 shocks total). 20 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch). 16 Awg = 88.0 N (19.8 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. 20 Awg = 59.0 N (13.3 lbf) Min. 22 Awg = 39.0 N (8.78 lbf) Min. 24 Awg = 29.0 N (6.52 lbf) Min. 26 Awg = 19.0 N (4.27 lbf) Min. 28 Awg = 9.80 N (2.20 lbf) Min. 9 REVISION: E5 Solid PC Tail Header Axial pullout force on the terminal in the Pin Retention Force housing at a rate of 25 ± 6 mm (1 ± ¼ inch) (in Housing) per minute. Wire Pullout Force (Axial) ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 9 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.2 MECHANICAL REQUIREMENTS (continued) 10 11 Normal Force 12 PCB Peg Engagement and Separation Forces 13 Thumb Latch Operation Force 14 REVISION: E5 Crimp Terminal Insertion Force (into Housing) Thumb Latch Yield Strength ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch). 15.0 N (3.37 lbf) MAXIMUM insertion force 0.49 N (50 grams) MINIMUM [Gold (noble) plating] OR 1.47 N (150 grams) MINIMUM [Tin (non-noble) plating] Apply a perpendicular force. Engage and separate a connector at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Applies to parts with PCB retention features only with PCB holes at nominal diameter) Depress latch at a rate of 25 ± 6mm (1 ± ¼ inch) per minute. 98.0 N (22.0 lbf) MAXIMUM insertion force & 10.0 N (2.24 lbf) MINIMUM withdrawal force 16.67 N (3.75 LBF) MAX. Mate loaded connectors fully. Pull connectors apart at a rate of 25 ± 6mm (1 ± ¼ inch) per minute. TITLE: 68 N (15.29 LBF) MIN. PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 10 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.3 ENVIRONMENTAL REQUIREMENTS ITEM 1 2 DESCRIPTION Thermal Shock Thermal Aging TEST CONDITION REQUIREMENT 20 milliohms MAXIMUM (change from initial) Visual: No Damage Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 Mate connectors: expose for 5 cycles Between temperatures –55 and 105° C; Dwell 0.5 hours at each temperature. 20 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors; expose to: 96 hours at 105 ± 2°C Mate connectors: expose to a temperature of 60 ± 2°C with a relative humidity of 90-95% for 96 hours. 3 Humidity (Steady State) 4 Solderability 5 Solder Temperature Heat Transfer Resistance Dip connector terminals tail in solder: Solder Duration: 5 ± 0.5 seconds; Solder Temperature: 260 ± 5°C 6 Mixed Flowing Gas EIA-364-65 with Class IIa Gas concentrations (Gold plated only) 20 milliohms MAXIMUM (change from initial) Dielectric Strength per 5.1.5 Insulation Resistance per 5.1.4 Visual: No Damage Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 Visual: No Damage to the insulator where the terminal or pin locks to the connector housing 20 milliohms MAXIMUM (change from initial) Visual: No Damage 7.0 TEST SEQUENCES Testing sequences to be performed in accordance with EIA-364-1000.01 8.0 PACKAGING Parts shall be packaged to protect against damage during normal handling, transit and storage. REVISION: E5 ECR/ECN INFORMATION: EC No: UCP2013-2727 DATE: 2013 / 01 / 07 DOCUMENT NUMBER: PS-5556-003 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT TPA CONNECTOR SYSTEM SHEET No. 11 of 11 CREATED / REVISED BY: CHECKED BY: APPROVED BY: BBEE JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC