1501761021

PRODUCT SPECIFICATION STANDARD .062”+ WIRE TO WIRE CONNECTOR SYSTEM Single Row Plug Housing Dual Row Plug Housing Series: 150176 Series: 150177 Single Row Receptacle Housing Dual Row Receptacle Housing Series: 150178 Series: 150179 STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 1 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION Male Crimp Terminal Female Crimp Terminal Series: 150180 Series: 150181 STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 2 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION Table of Contents ITEMS PAGE 1.0 SCOPE ....................................................................................................................... 4 2.0 PRODUCT DESCRIPTION ........................................................................................ 4 2.1 DESCRIPTION, SERIES NUMBER, AND LINKS ................................... 4 2.2 DIMENSIONS, MATERIALS, PLATINGS ................................................ 4 2.3 ENVIRONMENTAL CONFORMANCE .................................................... 4 2.4 SAFETY AGENCY LISTINGS ................................................................. 4 3.0 APPLICABLE DOCUMENTS AND SPECIFICATION ................................................ 4 3.1 MOLEX DOCUMENTS ............................................................................ 4 3.2 INDUSTRY DOCUMENTS ...................................................................... 5 4.0 ELECTRICAL PERFORMANCE RATINGS ............................................................... 5 4.1 VOLTAGE ................................................................................................ 5 4.2 APPLICABLE WIRES .............................................................................. 5 4.3 CURRENT RATINGS* ............................................................................. 6 4.4 TEMPERATURE ...................................................................................... 6 4.5 DURABILITY ............................................................................................ 6 5.0 QUALIFICATION ........................................................................................................ 6 6.0 PERFORMANCE ........................................................................................................ 7 6.1 ELECTRICAL PERFORMANCE .............................................................. 7 6.2 MECHANICAL PERFORMANCE ............................................................ 8 6.3 ENVIRONMENTAL PERFORMANCE ..................................................... 9 7.0 TEST SEQUENCE ................................................................................................... 10 8.0 PACKAGING ............................................................................................................ 12 9.0 CABLE TIE AND / OR TWIST TIE LOCATION ........................................................ 12 10.0 POLARIZATION AND KEYING OPTIONS ............................................................... 13 STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 3 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers the 3.68 mm centerline (pitch) Wire to Wire connector system terminated with 16 to 22 AWG wire using crimp technology. 2.0 PRODUCT DESCRIPTION 2.1 DESCRIPTION, SERIES NUMBER, AND LINKS SERIES NUMBER 150176 150177 150178 150179 150180 150181 DESCRIPTION Single Row Plug Housing Dual Row Plug Housing Single Row Receptacle Housing Dual Row Receptacle Housing Male Crimp Terminal Female Crimp Terminal 2.2 DIMENSIONS, MATERIALS, PLATINGS Refer SD-150180-0001 for Male terminal and SD-150181-0001 for Female terminal and SD-150176-001 for (Single row plug housing), SD-150177-001for (Dual row plug housing), SD-150178-001 for (Single row receptacle housing) and SD-150179-001 for (Dual row receptacle housing). 2.3 ENVIRONMENTAL CONFORMANCE To find product compliance information: a. Go to molex.com b. Enter the part number in the search field. c. At the bottom of the page go to “Environmental” to see compliance status. 2.4 SAFETY AGENCY LISTINGS UL File Number: E29179 3.0 APPLICABLE DOCUMENTS AND SPECIFICATION 3.1 MOLEX DOCUMENTS Molex Quality Crimping Handbook Order No. 63800-0029 Molex Solderability Specification SMES-152 Molex Heat Resistance Specification AS-40000-5013 Molex Moisture Technical Advisory AS-45499-001 Molex Package Handling Specification 454990100-PK STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 4 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION Application Tooling Specification Sheet 16 AWG- UL1061: ATS-639036100 Application Tooling Specification Sheet 18 AWG- UL1061: ATS-639036200 Application Tooling Specification Sheet 18 AWG- UL1007: ATS-639036100 Application Tooling Specification Sheet 20 AWG- UL1061: ATS- 639036400 Application Tooling Specification Sheet 22 AWG- UL1061: ATS- 639036500 Application Tooling Specification Sheet 20-22 AWG- UL1007: ATS- 639036300 Refer section 7.0 for Environmental Test Sequences ATS – Application Tooling Specification* *Application Tooling Specification for terminals is not provided in this document. ATS for terminals can be available from respective terminal part number page in Molex.com 3.2 INDUSTRY DOCUMENTS EIA-364-1000 UL-60950-1 4.0 ELECTRICAL PERFORMANCE RATINGS 4.1 VOLTAGE 250 Volts AC (RMS) or DC. * This connector voltage meets the connector level provided by the safety agency. For application voltage requirements per UL-60950 or other standards, the creepage & clearance also needs to be determined based upon pads/traces on the PCB. 4.2 APPLICABLE WIRES Outside insulation diameter UL1061 UL1007 2.02mm ± 0.1 NA 1.70mm ± 0.1 2.10mm ± 0.1 1.46mm ± 0.1 1.80mm ± 0.1 1.28mm ± 0.1 1.60mm ± 0.1 AWG 16 18 20 22 Note: Above mentioned wire outer diameter is for reference. Refer Application spec for details. STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 5 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 4.3 CURRENT RATINGS* Ratings shown below represent maximum current carrying capacity of a fully loaded connector with all circuits powered using UL1061/UL1007 stranded wire. Ratings are based on a 30 °C maximum temperature rise limit over ambient (see section 5.1.4 for specification) without derating. Current is dependent on connector size, ambient temperature, and related factors. Actual current rating is application dependent and should be evaluated for each use. AWG 1 CIRCUIT 2 CIRCUIT 3 CIRCUIT 4 CIRCUIT 6 CIRCUIT 8 CIRCUIT 10 CIRCUIT 16 11.5 A* 11.5 A 10 A* 9 A* 8.5 A 8.0 A* 7.5 A 18 8.5 A* 8.5 A* 7 A* 6.5 A* 6.5 A* 6.0 A* 6.0 A* 20 7.5 A* 7.5 A* 6 A* 5.5 A* 5.5 A* 5.0 A* 5.0 A* 22 6.5 A* 6.5 A 5.5 A* 5.0 A* 5.0 A 4.5 A* 4.5 A Interpolated values 4.4 TEMPERATURE Operating Temperature Range* (includes T-Rise from applied current): - 40°C to + 105°C 4.5 DURABILITY Plating Type Number of Cycles Tin Plated 25 As tested in accordance with EIA-364-1000 test method (see section 6.2 item 3 of this specification). Durability per EIA-364-09 5.0 QUALIFICATION Laboratory condition, sample selection and test sequences are in accordance with EIA-364-1000. STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 6 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 6.0 PERFORMANCE 6.1 ELECTRICAL PERFORMANCE ITEM DESCRIPTION TEST CONDITION REQUIREMENT 6.1.1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. EIA-364-23C 10 milliohms MAXIMUM [initial] 6.1.2 Insulation Resistance Mate connectors: Apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. EIA-364-21C 1000 Megohms MINIMUM 6.1.3 Dielectric Withstanding Voltage Apply a voltage of 1500 VAC for 1 minute between adjacent terminals and between terminals to ground. EIA-364-20D No breakdown. current leakage < 5 mA 6.1.4 Temperature Rise Mate connectors: measure the temperature rise at the rated current EIA-364-70 Method 2 Temperature rise: +30°C MAXIMUM Above ambient Temperature Rise (18day Current Cycling) EIA-364-55 Mate connectors: measure the temperature rise at the rated current after: 1) 96 hours (steady state) 2) 240 hours (45 minutes ON and 15 minutes OFF per hour) 3) 96 hours (steady state) Temperature rise: +30°C MAXIMUM 6.1.5 STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 7 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 6.2 MECHANICAL PERFORMANCE ITEM DESCRIPTION TEST CONDITION REQUIREMENT 6.2.1 Connector mate and Unmate forces (initial) Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. EIA-364-13E Mate force: 9 N/circuit maximum and Un mate force:4.5 N/circuit minimum 50N Axial pullout force on the terminal in the housing MINIMUM retention force at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Derived based on actual terminal check) Terminal Retention Force (in Housing) 6.2.2 6.2.3 Durability EIA-364-1000 Test Group-7 Insert and withdraw connectors 25 times at a maximum rate of 10 cycles per minute prior to environmental tests. Contact Resistance 10 milliohms MAXIMUM (change from initial) & Visual: No Damage 6.2.4 Vibration (Random) Test Group-3 Mate connectors and vibrate per EIA 364-28, test condition VII. Letter D. (Acceleration 3.1 g) 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond 6.2.5 Shock (Mechanical) Test Group-3 Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes (18 shocks total). EIA-364-27, Test Condition A 10 milliohms MAXIMUM (change from initial]) & Discontinuity < 1 microsecond 6.2.6 Wire Pullout Force (Axial) MINIMUM pullout forces 16 AWG - 89 N 18 AWG - 89 N Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch) as Per EIA-364-08 20 AWG - 36 N 22 AWG - 36 N (Per UL 1977) 6.2.7 Terminal Insertion Force (into Housing) Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch). STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR DATE: 06/08/2021202 1/11/03 TABLE OF CONTENTS TITLE: EC No: 666346 DOCUMENT NUMBER: 11 N Maximum 8 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 6.2 MECHANICAL PERFORMANCE (CONT.) ITEM DESCRIPTION TEST CONDITION 6.2.8 Panel Insertion Forces Insert the connector at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 52 N Max. 6.2.9 latch Retention force with Panel Insert the connector in to panel and pull at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 200 N Min 6.2.10 Impact Housings 6.3 Drop the housings from 1meter height. ITEM DESCRIPTION 6.3.1 Temperature Life Group-1 TEST CONDITION REQUIREMENT See next page for the test condition details 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage Mate connectors; expose to 5 cycles of: Temperature °C Duration (Minutes) -55 +0/-3 30 +25 ±10 5 MAXIMUM +85 +3/-0 30 +25 ±10 5 MAXIMUM Shock (Thermal) Group 2 6.3.3 Mate connectors: And Perform 24 cycles between Temperature 25 ± 3°C at 80 %± 3% Relative humidity and 65 ± 3°C at 50% ± 3% Relative humidity; Ramp time of 0.5 hours and dwell time of 1.0 hour; Dwell times start when the temperature and humidity have Stabilized within the specified levels. Humidity (Cyclic) Group 2 STANDARD .062”+ Connector System Web Page B2 No Breakage, No Damage ENVIRONMENTAL PERFORMANCE 6.3.2 REVISION: REQUIREMENT ECM INFORMATION: 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A TABLE OF CONTENTS SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR DATE: 06/08/2021202 1/11/03 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage TITLE: EC No: 666346 DOCUMENT NUMBER: 10 milliohms MAXIMUM (change from initial) & Visual: No Damage 9 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 7.0 TEST SEQUENCE Reliability Test Sequences Per EIA-364-1000 Group I Group II Group III Group VII | | | | Contact Resistance (Low Level) Contact Resistance (Low Level) Contact resistance (Low level) Initial Contact Resistance | | | | Durability (Pre-conditioning) Durability (Pre-conditioning) Durability (Pre-conditioning) Dielectric withstand voltage | | | | Temperature life Thermal shock Temperature life (Pre-conditioning) Durability | Contact resistance (Low level) | | | Contact resistance (Low level) Contact resistance | | Contact resistance (Low level) | Cyclic temperature & humidity | Contact resistance (Low level) Contact resistance (Low level) Contact resistance (Low level) | Reseating | Mechanical shock Contact resistance (Low level) Contact resistance (Low level) Reseating | | Dielectric withstand voltage Vibration | | | Temperature Life: Mate connectors and expose to +105°C for 132hrs (preconditioning) and then +105°C for 228hrs (Temperature Life). Note: Temperature preconditioning applied for Test group 3 is +105°C for 132hrs. STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 10 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION Individual Tests Temperature Rise Connector Mate and Un-mate Forces Terminal Retention Force T-Rise Profiling Wire Pullout force Steady State Temperature Rise Terminal Insertion Force Panel Insertion & Withdrawal Forces Latch Retention force with panel Impact Housings STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 11 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 8.0 PACKAGING Parts shall be packaging to protect the parts from damage during standard shipping, storage, and handling. Refer Molex.com specific part number webpage to get the exact packaging document for that item. 9.0 CABLE TIE AND / OR TWIST TIE LOCATION CKT Sizes 2-4 5-8 9-12 Dim T Min. .500 (12.70) .750 (19.10) 1.000 (25.40) The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that repositions them from their natural relaxed state or location where they enter the housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the pocket. This dimension is general recommendation and may need to be adjusted for different wire gauges and wire type and insulation thickness and insulation material. STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 12 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 10.0 POLARIZATION AND KEYING OPTIONS 10.1 Single Row Plug Housing (Series: 150176) 10.2 Dual Row Plug Housing (Series: 150177) 10.3 Single Row Receptacle Housing (Series: 150178) STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 13 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR PRODUCT SPECIFICATION 10.4 Dual Row Receptacle Housing (Series: 150179) STANDARD .062”+ Connector System Web Page REVISION: B2 ECM INFORMATION: TITLE: DATE: 06/08/2021202 1/11/03 1501760001-PS TEMPLATE FILENAME: 1703070003 REV A SHEET No. PRODUCT SPEC STANDARD .062"+ WTW CONNECTOR EC No: 666346 DOCUMENT NUMBER: TABLE OF CONTENTS 14 of 14 DOC TYPE: DOC PART: CREATED / REVISED BY: CHECKED BY: APPROVED BY: PS 000 SMAHAJANSHET NCSR NCSR