1502010003

PRODUCT SPECIFICATION DITTOTM WIRE TO WIRE INTERCONNECTS 1.0 SCOPE This Product Specification covers the 3.0 mm (.118 inch) centerline (pitch) connector series terminated with 20 to 26 AWG wire using Crimp technology with Tin plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER(S) DITTO GENDERLESS CRP TER TINBRS 20-22AWG DITTO GENDERLESS CRP TER TINBRS 24-26AWG DITTO GENDERLESS CRP HSG POSLOCK 1X2 V-0 DITTO GENDERLESS CRP HSG POSLOCK 1X3 V-0 DITTO GENDERLESS CRP HSG POSLOCK 1X4 V-0 DITTO GENDERLESS CRP HSG POSLOCK 1X5 V-0 DITTO GENDERLESS CRP HSG POSLOCK 1X6 V-0 DITTO GENDERLESS CRP HSG POSLOCK 1X7 V-0 DITTO GENDERLESS CRP HSG POSLOCK 1X8 V-0 DITTO GENDERLESS CRP HSG POS LOCK 1X2 GW DITTO GENDERLESS CRP HSG POS LOCK 1X3 GW DITTO GENDERLESS CRP HSG POS LOCK 1X4 GW DITTO GENDERLESS CRP HSG POS LOCK 1X5 GW DITTO GENDERLESS CRP HSG POS LOCK 1X6 GW DITTO GENDERLESS CRP HSG POS LOCK 1X7 GW DITTO GENDERLESS CRP HSG POS LOCK 1X8 GW 150200 150170 150201 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS REFER SD-150200-0000, SD-150170-0000, SD-150201-0000 2.3 SAFETY AGENCY APPROVALS UL FILE NUMBER: E29179 VDE FILE REFERENCE: 219127 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Application Tooling Specification Sheet 20-22 AWG: ATS-639038400 Application Tooling Specification Sheet 24-26 AWG: ATS-639038500 Refer section 6.0 for Environmental Test Sequences REVISION: B ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION POSITIVE LOCK DITTOTM INTERCONNECTS EC No: UCP2016-4441 DATE: 2016 / 05 / 16 DOCUMENT NUMBER: PS-150170-0000 SHEET No. 1 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 350 Volts AC/DC 4.2 APPLICABLE WIRES Refer Application Tooling Specification Sheets (see section 3.0) for details. AWG Insulation Diameter 20 1.35-1.70 mm (.053-.067 inch) 22 24 1.05-1.50 mm (.041-.059 inch) 26 4.3 CURRENT Ratings shown below represent maximum current carrying capacity of a fully loaded connector with all circuits powered using UL1061 stranded wire. Ratings are based on a 30 °C maximum temperature rise limit over ambient (see section 5.1.4 for specification) with derating. Current is dependent on connector size, ambient temperature and related factors. Actual current rating is application dependent and should be evaluated for each use. 2 CIRCUIT 3 CIRCUIT 4 CIRCUIT 5 CIRCUIT 6 CIRCUIT 7 CIRCUIT 8 CIRCUIT 20 AWG 5.0 A 4.8 A 4.6 A 4.5 A* 4.5 A 4.3 A* 4.2 A 22 AWG 4.0 A 3.8 A* 3.6 A* 3.5 A* 3.4 A* 3.2 A* 3.2 A* 24 AWG 3.6 A 3.4 A* 3.3 A* 3.2 A* 3.1 A* 2.6 A* 2.4 A* 26 AWG 3.0 A 2.9 A 2.8 A 2.6 A 2.5 A 2.3 A 2.3 A * Estimated 4.4 TEMPERATURE Operating: - 40 °C to + 105 °C (150200 Series) REVISION: B ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION POSITIVE LOCK DITTOTM INTERCONNECTS EC No: UCP2016-4441 DATE: 2016 / 05 / 16 DOCUMENT NUMBER: PS-150170-0000 SHEET No. 2 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 5.1.1 Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. EIA-364-23C 10.0 milliohms MAXIMUM [initial] 5.1.2 Insulation Resistance Mate connectors: Apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. EIA-364-21C 1000 Megohms MINIMUM 5.1.3 Dielectric Withstanding Voltage Apply a voltage of 1700 VAC for 1 minute between adjacent terminals and between terminals to ground. EIA-364-20D No breakdown; current leakage < 5 mA 5.1.4 Temperature Rise REVISION: B ECR/ECN INFORMATION: TEST CONDITION Mate connectors: measure the temperature rise at the rated current. EIA-364-70, Method 2 TITLE: DATE: 2016 / 05 / 16 PS-150170-0000 Temperature rise: +30°C MAXIMUM (above ambient) PRODUCT SPECIFICATION POSITIVE LOCK DITTOTM INTERCONNECTS EC No: UCP2016-4441 DOCUMENT NUMBER: REQUIREMENT SHEET No. 3 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM 5.2.1 A DESCRIPTION Connector Mate and Unmate Forces (Latch deactivated) [For largest size - 8 Circuit connector] 5.2.1 B Connector Mate and Unmate Forces (For 150201) (Latch activated) TEST CONDITION REQUIREMENT Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. EIA-364-13E Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. EIA-364-13E [For largest size - 8 Circuit connector] 5.2.1 C Connector Mate and Unmate Forces (For 150170) (Latch activated) Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. EIA-364-13E [For largest size - 8 Circuit connector] 5.2.2 5.2.3 Terminal Retention Force (in Housing) Durability Vibration (Random) 5.2.4 EIA-364-1000 Test Group 3 REVISION: B 5 N (1.12 lbf) MINIMUM Unmate force 27.0 N (6.06 lbf) MAXIMUM Mate force & 38.6 N (8.7 lbf) MINIMUM Unmate force 27.0 N (6.06 lbf) MAXIMUM Mate force & 55.4 N (12.5 lbf) MINIMUM Unmate force 25 N MAXIMUM (5.62 lbf) MINIMUM Mate and unmate connectors up to 5 cycles (to meet application requirement of up to 25 cycles over the life of the connector) at a maximum rate of 10 cycles per minute prior to Environmental Tests. EIA-364-09C 10 milliohms MAXIMUM (change from initial) Mate connectors and vibrate per EIA 364-28, test condition VII. Letter D. (Acceleration 3.1 g) 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond TITLE: PRODUCT SPECIFICATION POSITIVE LOCK DITTOTM INTERCONNECTS EC No: UCP2016-4441 DATE: 2016 / 05 / 16 PS-150170-0000 & Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. ECR/ECN INFORMATION: DOCUMENT NUMBER: 27.0 N (6.06 lbf) MAXIMUM Mate force SHEET No. 4 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS (continued) ITEM DESCRIPTION Shock (Mechanical) 5.2.5 EIA-364-1000 Test Group 3 5.2.6 5.2.7 Wire Pullout Force (Axial) Terminal Insertion Force (into Housing) Housing Latch TEST CONDITION REQUIREMENT Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes (18 shocks total). EIA-364-27, Test Condition A 10 milliohms MAXIMUM (change from initial]) & Discontinuity < 1 microsecond AWG MINIMUM Pullout force 20 36 N (8 lbf) 22 36 N (8 lbf) 24 26.7 N (6 lbf) 26 17.8 N (4 lbf) Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch). UL1977 Edition 2 Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch). Exert an axial force at a rate of 13 mm per 5.2.8 minute(0.5 inch per minute) to separate the Mechanism Strength housing halves. A (150170 Series) Housing Latch REVISION: B ECR/ECN INFORMATION: Exert an axial force at a rate of 13 mm per TITLE: PRODUCT SPECIFICATION POSITIVE LOCK DITTOTM INTERCONNECTS DATE: 2016 / 05 / 16 PS-150170-0000 31 N MINIMUM (6.97 lbf) EIA-364-98 EC No: UCP2016-4441 DOCUMENT NUMBER: 46 N MINIMUM (10.34 lbf) EIA-364-98 5.2.8 minute(0.5 inch per minute) to separate the Mechanism Strength housing halves. B (150201 Series) 15 N MAXIMUM (3.37 lbf) insertion force SHEET No. 5 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION Shock (Thermal) 5.3.1 EIA-364-1000 Test Group 2 Cyclic Temperature & Humidity 5.3.2 EIA-364-1000 Test Group 2 Temperature Life 5.3.3 EIA-364-1000 Test Group 1 Thermal Cycling 5.3.4 REVISION: B EIA-364-1000 Test Group 5 ECR/ECN INFORMATION: TEST CONDITION Mate connectors; expose to 5 cycles of: Temperature °C Duration (Minutes) -40 +0/-3 30 +25 ±10 5 MAXIMUM +105 +3/-0 30 +25 ±10 5 MAXIMUM EIA-364-32E Test condition I 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage Mate connectors; expose to: 240 hours at 105 ± 2°C. Tested for field temperature of 65 °C and field life of 10 years. EIA-364-17, Method A 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage Cycle the connector between 15 °C ± 3 °C and 85 °C ± 3 °C. Humidity is not controlled. EIA-364-1000, Table 5 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage TITLE: PRODUCT SPECIFICATION POSITIVE LOCK DITTOTM INTERCONNECTS DATE: 2016 / 05 / 16 PS-150170-0000 10 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors: cycle per EIA-364-31: 24 cycles at temperature 25 ± 3°C at 80 ± 5% relative humidity and 65 ± 3°C at 50 ± 5% relative humidity; dwell time of 1.0 hour; ramp time of 0.5 hours. EC No: UCP2016-4441 DOCUMENT NUMBER: REQUIREMENT SHEET No. 6 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC PRODUCT SPECIFICATION 6.0 TEST SEQUENCES Test Group 1 Test Group 2 Test Group 3 Contact Resistance (Low Level) Contact Resistance (Low Level) Contact Resistance (Low Level) Durability (Preconditioning ) Contact Resistance (Low Level) Durability (Preconditioning) Durability (Preconditioning) Durability (Preconditioning) Temperature Life Contact Resistance (Low Level) Thermal Shock Temperature Life Contact Resistance (Low Level) Test Group 5 Contact Resistance (Low Level) Contact Resistance (Low Level) Temperature Life Thermal cycling Contact Resistance (Low Level) Cyclic temperature & humidity Contact Resistance (Low Level) Reseating Contact Resistance (Low Level) Vibration Contact Resistance (Low Level) Reseating Contact Resistance (Low Level) Contact Resistance (Low Level) Reseating Mechanical Shock Contact Resistance (Low Level) Contact Resistance (Low Level) 7.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. Palletized shipment is the recommended method over single box/ single reel shipment. REVISION: B ECR/ECN INFORMATION: TITLE: PRODUCT SPECIFICATION POSITIVE LOCK DITTOTM INTERCONNECTS EC No: UCP2016-4441 DATE: 2016 / 05 / 16 DOCUMENT NUMBER: PS-150170-0000 SHEET No. 7 of 7 CREATED / REVISED BY: CHECKED BY: APPROVED BY: NCSR NCSR KPRASAD TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.2).DOC