15167-0255

PRODUCT SPECIFICATION PRODUCT FAMILY SPECIFICATION FOR 1.00mm CENTER FLAT FLEX CABLE (FFC) (EXTRA FLEXIBLE, 105°C, Sn PLATED) Revision List REVISION A B MODIFICATION First release Format update REVISION: ECR/ECN INFORMATION: TITLE: B DATE 2011/01/31 2022/08/27 EC No: 719330 DATE: 2022/08/27 DOCUMENT NUMBER: PS-15167-001 PRODUCT FAMILY SPECIFICATION FOR 1.00mm CENTER FLAT FLEX CABLE (FFC) (EXTRA FLEXIBLE, 105°C, Sn PLATED) SHEET No. 1 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D. GOMEZ M. IMIG J. SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.2).DOC PRODUCT SPECIFICATION 1 SCOPE This specification covers the 1.00mm center FFC (Flat Flexible Cable) jumper cable, high temperature style, using tin plated copper conductor. 2 PRODUCT DESCRIPTION 2.1 Product name and series number Product name: 1.00MM CENTER FFC JUMPER CABLE (EXTRA FLEXIBLE, 105°C, Sn PLATED) Product material no: 15167-XXXX 2.2 Dimensions, materials, and markings Product dimensions according to SD-15167-001. Number of conductors Pitch Span Total width Conductor width Margin width Strip length End thickness of the Connection area End thickness of the insulated area Insulated length L Reinforcement length End squareness F s-s’ REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 719330 DATE: 2022/08/27 DOCUMENT NUMBER: PS-15167-001 N P E W CW M S Tc Ti 4 to 99 1.00 ± 0.08mm 1.00 (N-I) ± 0.15mm 1.00 (N+I) ± 0.10mm 0.7  0.03 mm 1.0 ± 0.20mm 4.00 ± 0.80mm 0.30 ± 0.05mm 0.12 ± 0.05mm 20 to 60mm ± 2.00mm 61 to 100mm ± 3.00mm 101 to 200mm ± 4.00mm 201 to 3999mm ± 5.00mm 4000 to 5999mm ± 10.00mm 6000 to 9999mm ± 15.00mm 8.00 ± 2.00mm 0.40mm max. PRODUCT FAMILY SPECIFICATION FOR 1.00mm CENTER FLAT FLEX CABLE (FFC) (EXTRA FLEXIBLE, 105°C, Sn PLATED) SHEET No. 2 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D. GOMEZ M. IMIG J. SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.2).DOC PRODUCT SPECIFICATION Type A (Contacts on the same side) Type D (Contacts on the opposite side) 2.3 Composition  Conductor: Material: Thickness: Plating: Copper 0.035mm nominal 0.4µm Sn min.  Insulation tape: Material: Thickness: Color: Polyester + Flame retardant adhesive 0.043mm nominal White  Reinforcement tape:Material: Thickness: Polyester + Adhesive 0.226mm nominal 2.4 Current and applicable conductors Conductor Width 0.7 mm Conductor Thickness 0.035 REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 719330 DATE: 2022/08/27 DOCUMENT NUMBER: PS-15167-001 Cross section 0.025mm² Current 0.8 A PRODUCT FAMILY SPECIFICATION FOR 1.00mm CENTER FLAT FLEX CABLE (FFC) (EXTRA FLEXIBLE, 105°C, Sn PLATED) SHEET No. 3 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D. GOMEZ M. IMIG J. SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.2).DOC PRODUCT SPECIFICATION 3 ELECTRICAL AND PHYSICAL SPECIFICATION 3.1 Electrical requirements ITEM DESCRIPTION 1 3 4 5 Conductor resistance Insulation resistance cond. to cond. Dielectric test Continuity test Voltage rating 6 Current rating 2 7 8 TEST CONDITION Impedance cond/cond balanced method Capacitance cond/cond balanced method REQUIREMENT --- 790 ohms/km MAXIMUM 400 V DC 10 Mohms.m MINIMUM 400 V AC for 1 minute 3.0 V DC at 0.1mA No disruptive discharge passed 60 V AC MAXIMUM at 23°C increase in 10°C at the surface (all conductors under load) 0.8 A MIN FFC at 1 MHz 150 Ω TYP FFC at 1 KHz 40 pF/m 3.2 Physical requirements ITEM DESCRIPTION 9 Temperature rating 10 Heat resistance 168 hours at 136°C 11 Thermal shock 30 minutes at –55°C 5 minutes at +25°C 30 minutes at +85°C 5 minutes at +25°C Insulation resistance after 25 cycles 12 Cold coiling 96 hours at –40°C / The sample will be wound on a 3mm dia. Mandrel Insulation resistance Dielectric test Visual inspection 13 Wear by abrasion 14 Folding 15 Flex Lifecycles 16 Moisture resistance REVISION: ECR/ECN INFORMATION: TITLE: B TEST CONDITION EC No: 719330 DATE: 2022/08/27 DOCUMENT NUMBER: PS-15167-001 REQUIREMENT -40°C to +105°C Insulation resistance Dielectric test Test following EN3475-503 Weight: 500g Speed: 60 cycles/min Abrasion tool: 0.13mm dia. The specimen shall be folded manually at 180° Speed: 100 cycles/min R1: 5 mm R2: 10 mm Temp: 23°C 96 hours at 60°C, 95% RH 10000 cycles (standard) 1000 cycles (shielded) MINIMUM Continuity after 20 times For R1: 500,000 cycles MIN For R2: 5,000,000 cycles MIN Insulation resistance Dielectric test PRODUCT FAMILY SPECIFICATION FOR 1.00mm CENTER FLAT FLEX CABLE (FFC) (EXTRA FLEXIBLE, 105°C, Sn PLATED) SHEET No. 4 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D. GOMEZ M. IMIG J. SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.2).DOC PRODUCT SPECIFICATION 17 Flame resistance 18 Solderability UL 758 VW-1 Passed Immersion of the area which is intended for soldering into a tin bath at 250 ± 10°C for 30 seconds No delamination Solder reflow below 1 mm 4 UL APPROVAL These products are UL compliant under: UL style 20706 Temperature rating: 105°C Voltage rating: 60 V AC 5 ROHS COMPLIANCE This Flat Flexible Cable product family is compliant to RoHS Directive (EU) 2015/863. REVISION: ECR/ECN INFORMATION: TITLE: B EC No: 719330 DATE: 2022/08/27 DOCUMENT NUMBER: PS-15167-001 PRODUCT FAMILY SPECIFICATION FOR 1.00mm CENTER FLAT FLEX CABLE (FFC) (EXTRA FLEXIBLE, 105°C, Sn PLATED) SHEET No. 5 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: D. GOMEZ M. IMIG J. SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.2).DOC