15267-0729

PRODUCT SPECIFICATION PRODUCT SPECIFICATION OF THE 1.00MM CENTER FFC JUMPER CABLE (HIGH TEMPERATURE) Revision List REVISION A B C MODIFICATION First Release Updated Specification Modified Specification (Sections 2.2, 2.3, 4.1, 6, 7) REVISION: ECR/ECN INFORMATION: TITLE: C SHEETS 1-5 1-5 1-5 EC No: USW2014-0256 DATE: 2014/05/07 DOCUMENT NUMBER: PS-15267-001 DATE 2010/09/27 2011/09/29 2014/05/07 PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (HIGH TEMPERATURE) SHEET No. 1 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 1 SCOPE This specification covers the 1.00mm center FFC (Flat Flexible Cable) jumper cable, high temperature style, using tin plated copper conductor. 2 PRODUCT DESCRIPTION 2.1 Product name and series number Product name: 1.00MM CENTER FFC JUMPER CABLE (HIGH TEMP) Product material no: 15267-XXXX 2.2 Dimensions, materials and markings Product dimensions according SD-15267-001. Number of conductors ······························ Pitch ····························································· Span ···························································· Total width ·················································· Margin width ·············································· Strip length ················································· End thickness of the connection area ··· Thickness of the insulated area ·············· Insulated length ········································· N: 4 to 99 P: 1.00 ± 0.08mm E: 1.00 (N-I) ± 0.15mm W: 1.00 (N+I) ± 0.10mm M: 1.0 ± 0.20mm S: 4.00 ± 0.80mm Tc: 0.30 ± 0.05mm Ti: 0.27 ± 0.05mm L: 20 to 60mm ± 2.00mm 61 to 100mm ± 3.00mm 101 to 200mm ± 4.00mm 201 to 3999mm ± 5.00mm 4000 to 5999mm ± 10.00mm 6000 to 9999mm ± 15.00mm Reinforcement length ······························ F: 8.00 ± 2.00mm End squareness ········································ s-s’: 0.40mm max. REVISION: ECR/ECN INFORMATION: TITLE: C EC No: USW2014-0256 DATE: 2014/05/07 DOCUMENT NUMBER: PS-15267-001 PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (HIGH TEMPERATURE) SHEET No. 2 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 2.3 COMPOSITION • Conductor: Material: Thickness: Tin plated copper conductor 0.10mm nominal (Standard) • Insulation tape: Material: Thickness: Color: Polyester + Flame retardant adhesive 0.086mm nominal white • Reinforcement tape:Material: Thickness: Color: Polyester + Adhesive 0.15mm nominal Blue 2.4 Safety agency approvals Not applicable. 3 RATINGS 3.1 Current and applicable conductors Cross section 0.07mm² Amps 1.2 3.2 Temperature Operating temperature: REVISION: ECR/ECN INFORMATION: TITLE: C EC No: USW2014-0256 DATE: 2014/05/07 DOCUMENT NUMBER: PS-15267-001 -40°C to +105°C PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (HIGH TEMPERATURE) SHEET No. 3 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 4 PERFORMANCE 4.1 Electrical requirements ITEM 1 2 3 4 DESCRIPTION Conductor resistance Insulation resistance cond. to cond. Dielectric test Continuity test TEST CONDITION REQUIREMENT ASTM B 193 300 ohms/km MAXIMUM 400 V DC 10 Mohms/km MINIMUM 400 V AC for 1 minute 3.0 V DC at 0.1mA No disruptive discharge passed 60 V AC MAXIMUM Voltage rating 5 Current rating at 23°C increase in 10°C at the surface (all conductors under load) 1.2 A MIN 4.2 Physical requirements ITEM DESCRIPTION 8 Temperature rating 9 Heat resistance 10 Thermal shock 11 Cold coiling 12 Wear by abrasion 13 Folding 14 Moisture resistance 15 Flame resistance 16 Solderability REVISION: ECR/ECN INFORMATION: TITLE: C EC No: USW2014-0256 DATE: 2014/05/07 DOCUMENT NUMBER: PS-15267-001 TEST CONDITION REQUIREMENT -40°C to +105°C Insulation resistance Dielelectric test 168 hours at 136°C 30 minutes at –55°C 5 minutes at +25°C 30 minutes at +85°C 5 minutes at +25°C 96 hours at –40°C / The sample will be wound on a 3mm dia. Mandrel Test following EN3475-503 Weight: 500g Speed: 60 cycles/min Abrasion tool: 0.13mm dia. The specimen shall be folded manually (Bending angle: 180° / Radius: 4mm) 96 hours at 60°C, 95% RH UL 758 VW-1 Immersion of the area which is intended for soldering into a tin bath at 250 ± 10°C During 30 seconds Insulation resistance after 25 cycles Insulation resistance Dielectric test Visual inspection 10000 cycles (standard) 1000 cycles (shielded) MINIMUM 20 times MINIMUM Insulation resistance Dielectric test Passed No delamination Solder reflow below 1 mm PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (HIGH TEMPERATURE) SHEET No. 4 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5 PACKAGING According to MOLEX packaging specification: PK-15267-001 6 UL APPROVAL Materials used and construction of cable are UL compliant under UL style 20706 Temperature rating: 105°C Voltage rating: 60 V AC 7 ROHS COMPLIANCE Cable construction is RoHS compliant. REVISION: ECR/ECN INFORMATION: TITLE: C EC No: USW2014-0256 DATE: 2014/05/07 DOCUMENT NUMBER: PS-15267-001 PRODUCT SPECIFICATION 1.00MM CENTER FFC JUMPER CABLE (HIGH TEMPERATURE) SHEET No. 5 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.IMIG D.ENGLISH S.FULTON TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC