20
19
18
17
16
15
14
13
12
11
10
9
7
8
5
6
4
3
2
1
M
M
NOTES: VALID UNLESS OTHERWISE SPECIFIED
1. GENERAL:
a. APPLICATION SPECIFICATION SEE: AS-160014-001
b. PRODUCT SPECIFICATION SEE: PS-160014-001
c. PACKAGING SPECIFICATION PER MOLEX DRAWING: PK-31302-266
d. PARTS MUST BE IN COMPLIANCE TO MOLEX CHEMICAL SUBSTANCES
FOR PRODUCTS AND PACKAGING SPECIFICATION: ES-40000-5016
e. DATA MUST BE SUBMITTED UNDER THE MOLEX PART NUMBER TO IMDS
(COMPANY ID#13255)
L
�0.70�
L
2. DESIGN - MATERIALS:
a. SEE BOM TABLE
�2.41�
K
K
�4.21�
3. DESIGN - GEOMETRY:
a. ALL GRAPHIC DATA IS BASIC (NO TOLERANCE) AND MUST BE TAKEN
FROM THE DATA FILE AT ITS LATEST REVISION.
b. PRODUCT DESIGN MODEL NUMBER(S): SEE BOM TABLE
c. GEOMETRIC DIMENSIONS AND TOLERANCES PER ASME Y14.5-2009
d. EDGES AND UNDIMENSIONED DETAILS PER ISO13715
e. CORNERS SHOWN AS SHARP TO BE R 0.2 MAX.
f. MARKED TEXT TO INCLUDE RECYCLING CODE, CAVITY ID,
VENDOR IDENTIFICATION AND CUSTOMER MATERIAL NUMBER.
1. LASER ETCHED DATE CODE
1ST THROUGH 2ND DIGIT = CALENDAR YEAR
3RD THROUGH 5TH DIGIT = "DAY #" OF YEAR
6TH THROUGH 7TH DIGIT = HOUR OF DAY
8TH THROUGH 9TH DIGIT = MINUTE OF HOUR
10TH THROUGH 11TH DIGIT = SECOND OF MINUTE
�1.10�
J
25 WAY CONNECTOR ASSEMBLY
KEY 1 & KEY 5
H
PART NUMBER
PLATING
SUPPLIER
WIRE GAGE
(mm2)
200096-3101
TIN PLATING
MOLEX
0.35
200096-3201
G
F
25 WAY CONNECTOR ASSEMBLY
KEY 2 & KEY 6
TIN PLATING
TAK FAMILY (0.5 mm)
0.13
MOLEX
TERMINAL FAMILY
TAK FAMILY (0.5 mm)
TE
0.35
Generation 50 Locking Lance (0.5mm)
2272196-1
TIN PLATING
TE
0.13
SAE/ J1128
Generation 50 Locking Lance (0.5mm) THIN WALL INSULATION
1-968851-1
TIN PLATING
TE
1.0 - 2.5
AMP MCP 2.8
1-968849-1
TIN PLATING
TE
0.5 - 1.0
AMP MCP 2.8
15457849
TIN PLATING
DELPHI
1.5 - 2.5
CTS 2.8mm
DELPHI
RIB OPTION A
0.5 - 1.0
GMW 15626
INSULATION TYPE
FLR
(REGULAR THIN WALL)
1600270011
1600270012
1600270013
1600270014
1600270015
1600270016
1600270017
1600270018
ITEM
1
2
3
4
5
6
7
8
9
RIB OPTION B
�0.60�
MOLEX ASSEMBLY
PART NO.'S
COLOR
DESCRIPTION
�0.60�
�1.00�
OUTER SHROUD - KEY 1
OUTER SHROUD - KEY 2
OUTER SHROUD - KEY 3
OUTER SHROUD - KEY 4
OUTER SHROUD - KEY 5
OUTER SHROUD - KEY 6
OUTER SHROUD - KEY 7
OUTER SHROUD - KEY 8
ISL
CPA
INNER HOUSING
INNER HOUSING
10
11
12
LIGHT GREEN B
STONE GRAY
BLACK
DARK GRAY
DK PURPLE A
TBD
TBD
LT GRAY
NATURAL
NATURAL
STONE GRAY
STONE GRAY
WEIGHT
(GRAMS)
RIB
OPTION
SPS/PA66-GF20
SPS/PA66-GF20
4.1
4.1
4.1
4.1
4.1
4.1
4.1
4.1
0.37
0.08
1.04
1.04
A
A
A
A
B
B
B
B
1
N/A
N/A
N/A
N/A
1
1
1
SPS/PA66-GF20
SPS/PA66-GF20
SPS/PA66-GF20
SPS/PA66-GF20
SPS/PA66-GF20
SPS/PA66-GF20
SPS-GF30
PA66-GF50
SPS/PA66-GF20
SPS/PA66-GF20
10
KEY 1
KEY 2
KEY 3
KEY 4
KEY 5
KEY 6
KEY 7
KEY 8
G
11
F
NO OF
ITEMS
REQUIRED
RECYCLING
CODE
CTS 2.8mm
�1.00�
E
H
1
VW 60306 OR GMW 15626
(SEE APPLICATION
SPECIFICATION
FOR MORE DETAILS)
TIN PLATING
TIN PLATING
4. DESIGN - MANUFACTURING:
a. VISUAL DEFECTS SHALL MEET COSMETIC STANDARD PS-45499-002
(Class B)
WIRE SPECIFICATION
2272196-2
15457848
25 WAY CONNECTOR ASSEMBLY
KEY 4 & KEY 8
25 WAY CONNECTOR ASSEMBLY
KEY 3 & KEY 7
J
9
1
SCALE 2:1
1
1
1
E
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
D
D
C
SYMBOLS
= 0
= 0
= 0
B
A
INSPECTION BALLOON NUMBER LOG
PER DRAWING REVISION: A3
LAST BALLOON NUMBER: 2
ADDED BALLOON NUMBER: NONE
DELETED BALLOON NUMBER: NONE
DOCUMENT STATUS
FORMAT: master-tb-prod-D
REVISION: H
DATE: 2018/01/18
20
19
P1
RELEASE DATE
18
2021/08/02
17
13:46:02
16
C
15
14
13
12
11
10
9
8
SCALE
mm
5:1
= 0
4 PLACES
±
= 0
3 PLACES
±
= 0
2 PLACES
±
0.3
1 PLACE
±
0.3
0 PLACES
±
0.3
= 0
DESCRIPTION
CURRENT REV DESC: UPDATED TAK50
TERMINAL PNS
GENERAL TOLERANCES
(UNLESS SPECIFIED)
±
= 0
REVISION
THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION C
DIMENSION UNITS
ANGULAR TOL
= 0
A4
UPDATED TAK50 TERMINAL PNS
21-July-2021 YPENG47
ECN 648438
3.0 °
DRAFT WHERE APPLICABLE
MUST REMAIN
WITHIN DIMENSIONS
7
EC NO: 648438
DRWN: YPENG47
CHK'D: RCARLSON
APPR: JCONDON
INITIAL REVISION:
DRWN: RCARLSON
APPR: JCONDON
THIRD ANGLE PROJECTION
2021/07/21
2021/07/29
2021/08/02
B
PRODUCT CUSTOMER DRAWING
DOC TYPE DOC PART REVISION
DOCUMENT NUMBER
2019/02/18
2019/02/25
DRAWING
5
1600270011
MATERIAL NUMBER
SERIES
D-SIZE 160027
6
25WAY STAK50H HYBRID ASSEMBLY
CONNECTOR ASSEMBLY
GENERAL MARKET
3
A3
SHEET NUMBER
CUSTOMER
SEE CHART
4
PSD 000
2
1 OF 2
1
A
20
19
18
17
16
15
14
13
12
11
10
9
7
8
5
6
4
3
2
1
M
M
TERMINAL EXTRACTION
TOOL AREA
⌀ �39.16� PASS THROUGH
CLEARANCE 1MM PER SIDE
L
K
L
SEE DETAIL A
TERMINAL LOCATION
VERIFICATION AREA
LASER ETCH
DATE CODE
DETAIL A
SCALE 20:1
K
YYDDD
HHMMSS
C
C
TERMINAL EXTRACTION
TOOL AREA
J
J
�2.5�
2
1.30 ±0.30
ISL IN OPEN
POSITION
SEE DETAIL B
H
�13.2�
�7.2�
H
�9.19�
�2�
G
TERMINAL LOCATION
VERIFICATION AREA
G
DETAIL B
SCALE 20:1
CPA FINAL POSITION
�0.24�
RECESSED
�4.98�
CIRCUIT ID
�13.86�
F
F
�19.7�
�32.86�
1
E
E
CPA PRELOAD POSITION
3.2 ±0.3
TERMINALS, ISL, AND CPA
SHOWN IN CLOSED POSITION
ISL IN CLOSED
POSITION
SECTION C-C
D
D
�27.42�
�22.2�
�17.3�
C
SYMBOLS
= 0
= 0
= 0
B
�5.54�
�18.7�
�21.67�
FORMAT: master-tb-prod-D
REVISION: H
DATE: 2018/01/18
20
19
P1
RELEASE DATE
18
2021/08/02
17
13:46:02
16
C
15
14
13
12
11
10
9
8
mm
5:1
= 0
4 PLACES
±
= 0
3 PLACES
±
= 0
2 PLACES
±
0.3
1 PLACE
±
0.3
0 PLACES
±
0.3
= 0
CURRENT REV DESC: UPDATED TAK50
TERMINAL PNS
GENERAL TOLERANCES
(UNLESS SPECIFIED)
±
= 0
DOCUMENT STATUS
SCALE
ANGULAR TOL
= 0
A
THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION C
DIMENSION UNITS
3.0 °
DRAFT WHERE APPLICABLE
MUST REMAIN
WITHIN DIMENSIONS
7
EC NO: 648438
DRWN: YPENG47
CHK'D: RCARLSON
APPR: JCONDON
INITIAL REVISION:
DRWN: RCARLSON
APPR: JCONDON
THIRD ANGLE PROJECTION
2021/07/21
2021/07/29
2021/08/02
B
PRODUCT CUSTOMER DRAWING
DOC TYPE DOC PART REVISION
DOCUMENT NUMBER
2019/02/18
2019/02/25
DRAWING
5
1600270011
MATERIAL NUMBER
SERIES
D-SIZE 160027
6
25WAY STAK50H HYBRID ASSEMBLY
CONNECTOR ASSEMBLY
GENERAL MARKET
3
A3
SHEET NUMBER
CUSTOMER
SEE SHEET 1
4
PSD 000
2
2 OF 2
1
A
20
19
18
17
16
15
14
13
12
11
10
9
7
8
5
6
4
3
2
1
M
M
C
C
C
C
8.28 ±0.10
L
8.28 ±0.10
1
1.20 ±0.10 2
⌖ 0.10Ⓜ A BⓂ C
K
8.28 ±0.10
4
1.20 ±0.10 5
⌖ 0.10Ⓜ A BⓂ C
3
1.20 ±0.10 8
⌖ 0.10Ⓜ A BⓂ C
6
B
B
B
8.28 ±0.10
7
10
L
1.20 ±0.10 11
⌖ 0.10Ⓜ A BⓂ C 12
9
K
B
4.21
J
1.10
0.70
J
2.41
H
INTERFACE KEY 1 & KEY 5
INTERFACE KEY 2 & KEY 6
INTERFACE KEY 3 & KEY 7
H
INTERFACE KEY 4 & KEY 8
INTERFACE OPTIONS
G
F
E
KEY
RIB OPTION
MATING CONNECTOR COLOR
1
2
3
4
5
6
7
8
OPTION A
OPTION A
OPTION A
OPTION A
OPTION B
OPTION B
OPTION B
OPTION B
LIGHT GREEN B
STONE GRAY
BLACK
G
NOTES:VALID UNLESS OTHERWISE SPECIFIED
1. DESIGN - MATERIALS:
a. RESIN MATERIAL : PBT+GF30 OR SPS+GF30 OR EQUIVALENT
b. PIN/BLADE MATERIAL : ACCORDING TO USCAR DRAWING EWCAP-001 NOTE B2
c. PLATING: ACCORDING TO USCAR DRAWING EWCAP-001 TIN REFLOW WITH UNDERPLATE
d. PIN TIPS ACCORDING TO USCAR DRAWING EWCAP-001 (050-T001 & 280-T001)
e. DEVIATION TO EWCAP-001 ACCEPTABLE IF PERFORMANCE (ELECTRICAL/MECHANICAL) IS SHOWN
TO BE EQUAL OR BETTER AS REQUIRED BY VALIDATION TESTING.
C 1. DEVIATION TO TIN PLATING THICKNESS AS NECESSARY TO MEET MATING FORCE AND
ALL VALIDATION REQUIREMENTS
DARK GRAY
DARK PURPLE A
TBD
TBD
LIGHT GRAY
RIB OPTION A
2. DRAWING - GEOMETRY:
a. ALL GRAPHIC DATA IS BASIC (NO TOLERANCE) AND MUST BE TAKEN FROM THE DATA
FILE AT ITS LATEST REVISION.
b. GEOMETRIC DIMENSIONS AND TOLERANCES PER ASME Y14.5M-2009.
c. GENERAL TOLERANCES:
LINEAR : PER DIN 16901 LINEAR CODE B FOR PRECISION ENGINEERING
ANGULAR : ± 3 °
d. EDGES AND UNDIMENSIONED DETAILS PER ISO13715
e. CORNERS SHOW AS SHARP TO BE R 0.2 MAX.
f. LETTERS SHALL BE 0.2 MAX RAISED IN 0.25 MAX RECESSED PAD.
THIS INCLUDES RECYCLING CODE, CAVITY ID, VENDOR IDENTIFICATION,
AND CUSTOMER MATERIAL NUMBER.
RIB OPTION B
1.00
1.00
0.60
C1
0.60
D
3. DESIGN - MANUFACTURING:
a. DRAFT TO BE WITHIN TOLERANCE.
13 6.40 ±0.10
14 ⌖ 0.10Ⓜ A BⓂ C
INSPECTION BALLOON NUMBER LOG
PER DRAWING REVISION: C1
LAST BALLOON NUMBER: 63
ADDED BALLOON NUMBER: NONE
DELETED BALLOON NUMBER: NONE
15 6.40 ±0.10
16 ⌖ 0.10Ⓜ A BⓂ C
B
B
4.50
=
0
0
4.50
=
0
mm
C
ADDED 2.8MM BLADE LENGTH VARIANT
FOR MATE FORCE REQUIREMENT
ADDED NOTE 1.E.1
CHANGE RECORD: 626144
JPATE 10/22/2019
B1
ADDED BALLOONS
JCONDON 08/02/2018
B
REMOVED 0.2MM FROM CONNECTOR
LOCK TAB FEATURE
A2
ADDED CIRCUIT IDs
A1
ADDED NOTE 1e, MKOWALSKY 7/7/2017
E
8
GEOMETRY UPDATED ,
SPEMMARAJU 02/18/2016
7
UAU2016-1146
SAP # 10681629
JCONDON 03/25/2015
D
GENERAL TOLERANCES
(UNLESS SPECIFIED)
ANGULAR TOL
±
4 PLACES
±
DIVISIONAL 3 PLACES
SYMBOLS
2 PLACES
±
1 PLACE
±
0 PLACES
±
E
C
C
DOCUMENT STATUS
FORMAT: master-tb-prod-D
REVISION: J
DATE: 2020/01/14
20
19
P1
RELEASE DATE
18
2020/11/25
17
DRAFT WHERE APPLICABLE
MUST REMAIN
WITHIN DIMENSIONS
23:16:39
16
15
14
13
°
±
SE
N
B
5:1
S
=
A
F
FUNCTIONAL THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION C
SYMBOLS DIMENSION UNITS
SCALE
CURRENT REV DESC: UPDATED BASIC DIMENSIONS
IN SECTION B-B ON SHEET 2
O
TE
C
UPDATED BASIC DIMENSIONS IN
SECTION B-B ON SHEET 2
ECN: 649575 11/19/2020 YPENG47
12
11
10
9
8
7
25WAY STAK50H
INTERFACE DRAWING
EC NO: 649575
DRWN: YPENG47
CHK'D: JRUTTER
APPR: MVANSLAMBROU
INITIAL REVISION:
DRWN: SPEMMARAJU
APPR: KDEKOSKI
THIRD ANGLE PROJECTION
2020/11/19
2020/11/23
2020/11/25
B
PRODUCT CUSTOMER DRAWING
DOC TYPE DOC PART REVISION
DOCUMENT NUMBER
2015/11/03
2016/03/24
DRAWING
SD-160027-002
MATERIAL NUMBER
SERIES
5
GENERAL MARKET
4
3
C1
SHEET NUMBER
CUSTOMER
D-SIZE 160027
6
PSD 000
2
1 OF 3
1
A
20
19
18
17
16
15
14
13
12
11
M
10
9
7
8
5
6
4
3
2
1
M
7.2 TYP
6.6
2X �7.85�
2 TYP
�5.15�
C
DETAIL Y
C
�3.05�
L
L
22
4X NOTE 1.D. 23
⌖ 0.30Ⓜ A B CⓂ 24
21 21X NOTE 1.D.
⌖ 0.30Ⓜ A B CⓂ
�23°�
�11.7°�
�15.9�
DETAIL Y
SCALE 15:1
K
17
2.6
⌖ 0.10Ⓜ A B CⓂ
�1.65�
�10°�
�3.65�
B1
17A
B3
B2
DETAIL Z
SCALE 20:1
DETAIL X
SCALE 10:1
B4
CUT-AWAY2
2.6
0.5 TYP
K
2.6
0.5 TYP
SECTION B-B
J
�16.25�
40
18.9 ±0.1
DETAIL W
14.31 ±0.1
36
B2
J
DETAIL X
C
21X 6.5 ±0.15 52
A
C
B
21X NOTE 1.D. 50
⌖ 0.30Ⓜ A BⓂ C 51
0.50 TYP
A2
A1
H
H
B1
C2
DETAIL V
2.5 TYP
DETAIL Z
DETAIL T
11.35 ±0.1 37
B
C1
C
*OPTION B IS THE PREFERRED CONSTRUCTION
FOR ALL NEW HEADERS
1.65
B
B
5.75
3.25
G
CONSTRUCTION DIM. A (mm)
STATUS
7.5
OPTION A
REVISION B
6.5
OPTION B
REVISION C
23.05
39 21.87 ±0.1
G
+0.2
41
-0.1
38 5.25 ±0.1
B
CUT-AWAY 1
5 TYP
2.22
C3
A3
F
C4
B4
A4
DETAIL U
C
A
48 4X NOTE 1.D.
49 ⌖ 0.30Ⓜ A BⓂ C
0.50 TYP
A
0.50 TYP
0.50 TYP
E
F
B3
1
DETAIL R
53
4X A ±0.15
SECTION C-C
SECTION A-A
1 ±0.1 62
⌖ 0.1Ⓜ A B CⓂ 63
A
60
0.94 ±0.1
OPTIONS A & B
61
⌖ 0.1Ⓜ A B CⓂ
4.6
E
8.37
56
10
D
2X 1.3 ±0.05 57
⌖ 0.1Ⓜ A BⓂ C 58
55
�2°�
D
59
7.37
DETAIL R
SCALE 10:1
DETAIL T
SCALE 10:1
FUNCTIONAL THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION C
SYMBOLS DIMENSION UNITS
SCALE
CURRENT REV DESC: UPDATED BASIC DIMENSIONS
IN SECTION B-B ON SHEET 2
=
DETAIL W
SCALE 15:1
DETAIL U
SCALE 10:1
0
5:1
GENERAL TOLERANCES
(UNLESS SPECIFIED)
ANGULAR TOL
±
4 PLACES
±
DIVISIONAL 3 PLACES
SYMBOLS
N
DETAIL V
SCALE 10:1
0
mm
2 PLACES
°
±
±
SE
E
B
=
0
S
=
O
TE
C
A
DOCUMENT STATUS
FORMAT: master-tb-prod-D
REVISION: J
DATE: 2020/01/14
19
P1
RELEASE DATE
18
2020/11/25
17
±
0 PLACES
±
DRAFT WHERE APPLICABLE
MUST REMAIN
WITHIN DIMENSIONS
23:16:39
16
1 PLACE
15
14
13
12
11
10
9
8
7
25WAY STAK50H
INTERFACE DRAWING
EC NO: 649575
DRWN: YPENG47
CHK'D: JRUTTER
APPR: MVANSLAMBROU
INITIAL REVISION:
DRWN: SPEMMARAJU
APPR: KDEKOSKI
THIRD ANGLE PROJECTION
2020/11/19
2020/11/23
2020/11/25
B
PRODUCT CUSTOMER DRAWING
DOC TYPE DOC PART REVISION
DOCUMENT NUMBER
2015/11/03
2016/03/24
DRAWING
SD-160027-002
MATERIAL NUMBER
SERIES
5
GENERAL MARKET
4
3
C1
SHEET NUMBER
CUSTOMER
D-SIZE 160027
6
PSD 000
2
2 OF 3
1
A
20
19
18
17
16
15
14
13
12
11
10
9
7
8
5
6
4
3
2
1
M
M
PACKAGE SPACE
FOR UNMATED
CONNECTOR
L
PACKAGE SPACE
FOR CONNECTOR
PACKAGE SPACE FOR
MATED CONNECTOR
WITH COVER
�20.1�
�21.6� MIN
L
�37.5� MIN
K
K
J
J
�26.5�
H
H
�44�
G
G
�17.5�
F
F
E
E
D
D
C
FUNCTIONAL THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION C
SYMBOLS DIMENSION UNITS
SCALE
CURRENT REV DESC: UPDATED BASIC DIMENSIONS
IN SECTION B-B ON SHEET 2
0
GENERAL TOLERANCES
(UNLESS SPECIFIED)
ANGULAR TOL
±
4 PLACES
±
2 PLACES
±
1 PLACE
±
0 PLACES
±
E
A
DOCUMENT STATUS
FORMAT: master-tb-prod-D
REVISION: J
DATE: 2020/01/14
19
P1
RELEASE DATE
18
2020/11/25
17
DRAFT WHERE APPLICABLE
MUST REMAIN
WITHIN DIMENSIONS
23:16:39
16
°
±
SE
DIVISIONAL 3 PLACES
SYMBOLS
B
1:1
S
=
0
mm
O
TE
=
0
N
=
15
14
13
12
11
10
9
8
7
25WAY STAK50H
INTERFACE DRAWING
EC NO: 649575
DRWN: YPENG47
CHK'D: JRUTTER
APPR: MVANSLAMBROU
INITIAL REVISION:
DRWN: SPEMMARAJU
APPR: KDEKOSKI
THIRD ANGLE PROJECTION
2020/11/19
2020/11/23
2020/11/25
B
PRODUCT CUSTOMER DRAWING
DOC TYPE DOC PART REVISION
DOCUMENT NUMBER
2015/11/03
2016/03/24
DRAWING
SD-160027-002
MATERIAL NUMBER
SERIES
5
GENERAL MARKET
4
3
C1
SHEET NUMBER
CUSTOMER
D-SIZE 160027
6
PSD 000
2
3 OF 3
1
A
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