1718141007

PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers the 3.96 mm (.156 inch) centerline (pitch) 1.14mm (.045 inch) square pin headers when mated with printed circuit board (PCB) connectors. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBERS PCB Connectors: 2145, 41815 Headers: 171813, 171814 Other products conforming to this specification are noted on the individual drawings. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS Terminal Material: Brass or Phos. Bronze (for Max performance use phos bronze material.) Housing: Nylon or Polyester Pins: Brass For more information on dimensions, materials, and plating see the individual drawings. 2.3 SAFETY AGENCY APPROVALS UL File Number …….. E29179 CSA ………………...... LR19980 2.4 Agency Voltage Agency Current Agency SERIES Rating (AC RMS Rating (Single Temperature or DC) Circuit) (Amps) Rating (°C) UL CSA UL CSA UL 171813 600 250 7 7 65* 171814 600 250 7 7 65* *Temperature rating of 65°C is default rating and is expected to increase to 105°C upon completion of the in-progress product safety tests. 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 PS-45499-002 COSMETIC SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 600 Volts AC (RMS) (or 600 Volts DC) REVISION: A3 ECR/ECN INFORMATION: EC No: UCP2016-2207 DATE: 2015/11/30 DOCUMENT NUMBER: PS-171813-0002 TITLE: PRODUCT SPECIFICATION .156 CENTER KK RPC BOARD TO BOARD SHEET No. 1 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MKIPPER JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.2 CURRENT (Current is dependent on connector size, contact material, plating, ambient temperature, printed circuit board characteristics and related factors. Actual current rating is application dependent and should be evaluated for each application.) Connector Amps (Max) Amps (Max) Style With Brass With Phos Bronze Top Entry 4.50 5.00 Right Angle 4.50 5.00 Bottom Entry 4.00 4.50 Note: Current ratings above were determined with 2.54mm (.100 inch) wide 2oz. copper traces. Ratings are for a single circuit, based on not exceeding 300C temperature rise. 4.3 TEMPERATURE Brass Phos Bronze 0 0 Operating Temperature -40 C to +80 C* -400C to +1050C* Non Operating Temperature -400C to +1050C** -400C to +1050C *including terminal temperature rise. Testing of the housing material to establish the maximum operating temperature for the connector assembly at UL is in progress. The currently assigned maximum operating temperature rating at UL is 65°C and is the default rating for the material. This rating is expected to be increased to 105°C upon completion of the in-progress product safety tests. **parts not mated 5.0 PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS DESCRIPTION REQUIREMENT Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. 10 milliohms MAXIMUM [initial] Contact Resistance of Wire Termination (Low Level) Terminate the applicable wire to the terminal and measure wire using a voltage of 20 mV and a current of 100 mA. 2 milliohms MAXIMUM [initial] Insulation Resistance Unmate & unmount connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 1000 Megohms MINIMUM Dielectric Withstanding Voltage Unmate connectors: apply a voltage of {two times the rated voltage plus 1000 volts} VAC for 1 minute between adjacent terminals and between terminals to ground. Capacitance Measure between adjacent terminals at 1 MHz. REVISION: A3 TEST CONDITION ECR/ECN INFORMATION: EC No: UCP2016-2207 DATE: 2015/11/30 DOCUMENT NUMBER: PS-171813-0002 TITLE: No breakdown 1.2 picofarads MAXIMUM PRODUCT SPECIFICATION .156 CENTER KK RPC BOARD TO BOARD SHEET No. 2 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MKIPPER JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION DESCRIPTION Temperature Rise (via Current Cycling) TEST CONDITION REQUIREMENT Mate connectors: measure the temperature rise at the rated current after: 1) 96 hours (steady state) 2) 240 hours (45 minutes ON and 15 minutes OFF per hour) 3) 96 hours (steady state) Temperature rise: +30°C MAXIMUM 5.2 MECHANICAL REQUIREMENTS DESCRIPTION TEST CONDITION Connector Mate and Unmate Forces Per circuit when mated to a .045 Sq. pin. Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 14.0 N (3.14 lbf) MAXIMUM insertion force & 3.4 N (0.76 lbf) MINIMUM withdrawal force Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Forces will change with platings and materials.) 35.6 N (8.0 lbf) MINIMUM withdrawal force Durability Mate connectors up to 25 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 10 milliohms MAXIMUM (change from initial) Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Shock (Mechanical) Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X,±Y,±Z axes (18 shocks total). 10 milliohms MAXIMUM (change from initial]) & Discontinuity < 1 microsecond Normal Force REVISION: A3 Apply a perpendicular force. ECR/ECN INFORMATION: EC No: UCP2016-2207 DATE: 2015/11/30 DOCUMENT NUMBER: PS-171813-0002 REQUIREMENT TITLE: 7.34 N (748 grams) average PRODUCT SPECIFICATION .156 CENTER KK RPC BOARD TO BOARD SHEET No. 3 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MKIPPER JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS DESCRIPTION Shock (Thermal) Thermal Aging Humidity (Steady State) TEST CONDITION REQUIREMENT Mate connectors; expose to 5 cycles of: Temperature °C Duration (Minutes) -40 +0/-3 30 +25 ±10 5 MAXIMUM +105 +3/-0 30 +25 ±10 5 MAXIMUM 10 milliohms MAXIMUM (change from initial) & Visual: No Damage 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage Mate connectors; expose to: 96 hours at 105 ± 2°C Mate connectors: expose to a temperature of 40 ± 2°C with a relative humidity of 90-95% for 96 hours. Note: Remove surface moisture and air dry for 1 hour prior to measurements. Humidity (Cyclic) Mate connectors: cycle per EIA-364-31: 24 cycles at temperature 25 ± 3°C at 80 ± 5% relative humidity and 65 ± 3°C at 50 ± 5% relative humidity; dwell time of 1.0 hour; ramp time of 0.5 hours. {Note: Remove surface moisture and air dry for 1 hour prior to measurements.} Solderability REVISION: A3 EC No: UCP2016-2207 DATE: 2015/11/30 DOCUMENT NUMBER: PS-171813-0002 TITLE: 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 ECR/ECN INFORMATION: 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage PRODUCT SPECIFICATION .156 CENTER KK RPC BOARD TO BOARD SHEET No. 4 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MKIPPER JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT 171813 and 171814 Series: Convection Reflow Solder Process 260°C MAX Per AS-40000-5013 Solder Resistance Wave Solder Process Dip connector terminal tails in solder; Solder Duration: 10 seconds MAX Solder Temperature: 260 ± 5°C Per AS-40000-5013 Visual: No Damage to insulator material 2145, 41815 Series: Wave Solder Process Dip connector terminal tails in solder: Solder Duration: 5 ± 0.5 seconds; Solder Temperature: 230 ± 5°C Cold Resistance Corrosive Atmosphere: Flowing Mixed Gas (FMG) Mate connectors: Duration: 96 hours; Temperature: -40 ± 3°C 10 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors: Test per EIA-364-65, method 2A 10 milliohms MAXIMUM (change from initial) & Visual: No Damage 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. 7.0 GAGES AND FIXTURES 8.0 OTHER REVISION: A3 ECR/ECN INFORMATION: EC No: UCP2016-2207 DATE: 2015/11/30 DOCUMENT NUMBER: PS-171813-0002 TITLE: PRODUCT SPECIFICATION .156 CENTER KK RPC BOARD TO BOARD SHEET No. 5 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: MKIPPER JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC