PRODUCT SPECIFICATION
1.0 SCOPE
This Product Specification covers the 3.96 mm (.156 inch) centerline (pitch) 1.14mm (.045 inch)
square pin headers when mated with printed circuit board (PCB) connectors.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS
PCB Connectors: 2145, 41815
Headers: 171813, 171814
Other products conforming to this specification are noted on the individual drawings.
2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Terminal Material: Brass or Phos. Bronze (for Max performance use phos bronze material.)
Housing: Nylon or Polyester
Pins: Brass
For more information on dimensions, materials, and plating see the individual drawings.
2.3 SAFETY AGENCY APPROVALS
UL File Number …….. E29179
CSA ………………...... LR19980
2.4
Agency Voltage
Agency Current
Agency
SERIES
Rating (AC RMS
Rating (Single
Temperature
or DC)
Circuit) (Amps)
Rating (°C)
UL
CSA
UL
CSA
UL
171813
600
250
7
7
65*
171814
600
250
7
7
65*
*Temperature rating of 65°C is default rating and is expected to increase to 105°C upon
completion of the in-progress product safety tests.
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 PS-45499-002 COSMETIC SPECIFICATION
4.0 RATINGS
4.1 VOLTAGE
600 Volts AC (RMS) (or 600 Volts DC)
REVISION:
A3
ECR/ECN INFORMATION:
EC No: UCP2016-2207
DATE: 2015/11/30
DOCUMENT NUMBER:
PS-171813-0002
TITLE:
PRODUCT SPECIFICATION
.156 CENTER KK RPC
BOARD TO BOARD
SHEET No.
1 of 5
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CHECKED BY:
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FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
4.2 CURRENT (Current is dependent on connector size, contact material, plating, ambient
temperature, printed circuit board characteristics and related factors. Actual current rating is
application dependent and should be evaluated for each application.)
Connector
Amps (Max)
Amps (Max)
Style
With Brass
With Phos Bronze
Top Entry
4.50
5.00
Right Angle
4.50
5.00
Bottom Entry
4.00
4.50
Note: Current ratings above were determined with 2.54mm (.100 inch) wide 2oz. copper traces.
Ratings are for a single circuit, based on not exceeding 300C temperature rise.
4.3 TEMPERATURE
Brass
Phos Bronze
0
0
Operating Temperature
-40 C to +80 C*
-400C to +1050C*
Non Operating Temperature
-400C to +1050C**
-400C to +1050C
*including terminal temperature rise. Testing of the housing material to establish the maximum
operating temperature for the connector assembly at UL is in progress. The currently assigned
maximum operating temperature rating at UL is 65°C and is the default rating for the material.
This rating is expected to be increased to 105°C upon completion of the in-progress product
safety tests.
**parts not mated
5.0 PERFORMANCE
5.1 ELECTRICAL REQUIREMENTS
DESCRIPTION
REQUIREMENT
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum voltage
of 20 mV and a current of 100 mA.
10 milliohms
MAXIMUM
[initial]
Contact
Resistance of
Wire Termination
(Low Level)
Terminate the applicable wire to the terminal
and measure wire using a voltage of 20 mV
and a current of 100 mA.
2 milliohms
MAXIMUM
[initial]
Insulation
Resistance
Unmate & unmount connectors: apply a
voltage of 500 VDC between adjacent
terminals and between terminals to ground.
1000 Megohms
MINIMUM
Dielectric
Withstanding
Voltage
Unmate connectors: apply a voltage of {two
times the rated voltage plus 1000 volts} VAC
for 1 minute between adjacent terminals and
between terminals to ground.
Capacitance
Measure between adjacent terminals at 1
MHz.
REVISION:
A3
TEST CONDITION
ECR/ECN INFORMATION:
EC No: UCP2016-2207
DATE: 2015/11/30
DOCUMENT NUMBER:
PS-171813-0002
TITLE:
No breakdown
1.2 picofarads
MAXIMUM
PRODUCT SPECIFICATION
.156 CENTER KK RPC
BOARD TO BOARD
SHEET No.
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PRODUCT SPECIFICATION
DESCRIPTION
Temperature
Rise
(via Current Cycling)
TEST CONDITION
REQUIREMENT
Mate connectors: measure the temperature
rise at the rated current after:
1) 96 hours (steady state)
2) 240 hours (45 minutes ON and 15
minutes OFF per hour)
3) 96 hours (steady state)
Temperature rise:
+30°C MAXIMUM
5.2 MECHANICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
Connector Mate
and
Unmate Forces
Per circuit when mated to a .045 Sq. pin.
Mate and unmate connector (male to female)
at a rate of 25 ± 6 mm (1 ± ¼ inch) per
minute.
14.0 N (3.14 lbf)
MAXIMUM insertion force
&
3.4 N (0.76 lbf)
MINIMUM withdrawal force
Terminal
Retention Force
(in Housing)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute. (Forces will change with platings
and materials.)
35.6 N (8.0 lbf)
MINIMUM withdrawal force
Durability
Mate connectors up to 25 cycles at a
maximum rate of 10 cycles per minute prior
to Environmental Tests.
10 milliohms MAXIMUM
(change from initial)
Vibration
(Random)
Mate connectors and vibrate per EIA 364-28,
test condition VII.
10 milliohms MAXIMUM
(change from initial)
&
Discontinuity < 1 microsecond
Shock
(Mechanical)
Mate connectors and shock at 50 g's with ½
sine wave (11 milliseconds) shocks in the
±X,±Y,±Z axes (18 shocks total).
10 milliohms MAXIMUM
(change from initial])
&
Discontinuity < 1 microsecond
Normal
Force
REVISION:
A3
Apply a perpendicular force.
ECR/ECN INFORMATION:
EC No: UCP2016-2207
DATE: 2015/11/30
DOCUMENT NUMBER:
PS-171813-0002
REQUIREMENT
TITLE:
7.34 N (748 grams) average
PRODUCT SPECIFICATION
.156 CENTER KK RPC
BOARD TO BOARD
SHEET No.
3 of 5
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
MKIPPER
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.3 ENVIRONMENTAL REQUIREMENTS
DESCRIPTION
Shock
(Thermal)
Thermal Aging
Humidity
(Steady State)
TEST CONDITION
REQUIREMENT
Mate connectors; expose to 5 cycles of:
Temperature °C
Duration (Minutes)
-40 +0/-3
30
+25 ±10
5 MAXIMUM
+105 +3/-0
30
+25 ±10
5 MAXIMUM
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
10 milliohms MAXIMUM
(change from initial])
&
Visual: No Damage
Mate connectors; expose to:
96 hours at 105 ± 2°C
Mate connectors: expose to a temperature of
40 ± 2°C with a relative humidity of 90-95%
for 96 hours.
Note: Remove surface moisture and air dry
for 1 hour prior to measurements.
Humidity
(Cyclic)
Mate connectors: cycle per EIA-364-31: 24
cycles at temperature 25 ± 3°C at 80 ± 5%
relative humidity and 65 ± 3°C at 50 ± 5%
relative humidity; dwell time of 1.0 hour;
ramp time of 0.5 hours.
{Note: Remove surface moisture and air dry
for 1 hour prior to measurements.}
Solderability
REVISION:
A3
EC No: UCP2016-2207
DATE: 2015/11/30
DOCUMENT NUMBER:
PS-171813-0002
TITLE:
10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
Solder coverage:
95% MINIMUM (per
SMES-152)
Per SMES-152
ECR/ECN INFORMATION:
10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
PRODUCT SPECIFICATION
.156 CENTER KK RPC
BOARD TO BOARD
SHEET No.
4 of 5
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
MKIPPER
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.3 ENVIRONMENTAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
171813 and 171814 Series:
Convection Reflow Solder Process
260°C MAX Per AS-40000-5013
Solder
Resistance
Wave Solder Process
Dip connector terminal tails in solder;
Solder Duration: 10 seconds MAX
Solder Temperature: 260 ± 5°C
Per AS-40000-5013
Visual:
No Damage to insulator
material
2145, 41815 Series:
Wave Solder Process
Dip connector terminal tails in solder:
Solder Duration: 5 ± 0.5 seconds;
Solder Temperature: 230 ± 5°C
Cold Resistance
Corrosive
Atmosphere:
Flowing Mixed Gas
(FMG)
Mate connectors:
Duration: 96 hours;
Temperature: -40 ± 3°C
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
Mate connectors:
Test per EIA-364-65, method 2A
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
6.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
7.0 GAGES AND FIXTURES
8.0 OTHER
REVISION:
A3
ECR/ECN INFORMATION:
EC No: UCP2016-2207
DATE: 2015/11/30
DOCUMENT NUMBER:
PS-171813-0002
TITLE:
PRODUCT SPECIFICATION
.156 CENTER KK RPC
BOARD TO BOARD
SHEET No.
5 of 5
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
MKIPPER
JBELL
FSMITH
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
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