171857-0002

PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers the 2.54 mm (.100 inch) centerline (pitch) 0.64 mm (.025) square pin headers when mated with connectors terminated with 22 to 28 AWG wire using crimp technology. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBERS Crimp Terminals: 2759, 41572, 6459 Crimp Housings: 2695, 6471 Headers: 171856, 171857 Other products conforming to this specification are noted on the individual drawings. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS Terminal Material: Brass or Phos. Bronze (for Max performance use phos. bronze material.) Housing: Nylon or Polyester Pins: Brass For more information on dimensions, materials, and plating see the individual drawings. 2.3 SAFETY AGENCY APPROVALS AND RATINGS UL File Number …….. E29179 CSA …………………....LR19980 2.4 Agency Voltage Agency Current Agency Rating (AC RMS Rating (Single Temperature or DC) Circuit) (Amps) Rating (°C) UL CSA UL CSA UL 171856 250 250 7 7 65* 171857 250 250 7 7 65* *Temperature rating of 65°C is default rating and is expected to increase to 105°C upon completion of the in-progress product safety tests. SERIES 3.0 RATINGS 3.1 VOLTAGE 250 Volts 3.2 CURRENT AND APPLICABLE WIRES (Current is dependent on connector size, contact material, plating, ambient temperature, printed circuit board characteristics and related factors. Actual current rating is application dependent and should be evaluated for each application.) AWG 22 24 26 28 Amps (Max) 4.00 3.75 3.50 3.00 Outside Insulation Diameter See Drawings See Drawings See Drawings See Drawings Note: current ratings are for a single circuit, based on not exceeding 30°C temperature rise. REVISION: A2 ECR/ECN INFORMATION: EC No: UCP2015-0721 DATE: 2014/08/19 DOCUMENT NUMBER: PS-171856-0001 TITLE: PRODUCT SPECIFICATION .100 CENTER KK RPC WIRE TO BOARD SHEET No. 1 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JDFOX MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 3.3 TEMPERATURE Brass Phos Bronze Operating Temperature -400C to +800C* -400C to +1050C* 0 0 Non Operating Temperature -40 C to +105 C** -400C to +1050C *including terminal temperature rise. Testing of the housing material to establish the maximum operating temperature for the connector assembly at UL is in progress. The currently assigned maximum operating temperature rating at UL is 65°C and is the default rating for the material. This rating is expected to be increased to 105°C upon completion of the in-progress product safety tests. **parts not mated 4.0 PERFORMANCE 4.1 ELECTRICAL REQUIREMENTS DESCRIPTION REQUIREMENT Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Contact Resistance of Wire Termination (Low Level) Terminate the applicable wire to the terminal and measure wire using a voltage of 20 mV and a current of 100 mA. REVISION: 10 milliohms MAXIMUM [initial] Insulation Resistance Unmate & unmount connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. Dielectric Withstanding Voltage Unmate connectors: apply a voltage of {two times the rated voltage plus 1000 volts} VAC for 1 minute between adjacent terminals and between terminals to ground. Capacitance Measure between adjacent terminals at 1 MHz. Temperature Rise (via Current Cycling) A2 TEST CONDITION EC No: UCP2015-0721 DATE: 2014/08/19 DOCUMENT NUMBER: PS-171856-0001 TITLE: 1000 Megohms MINIMUM No breakdown 2 picofarads MAXIMUM Mate connectors: measure the temperature rise at the rated current after: 1) 96 hours (steady state) 2) 240 hours (45 minutes ON and 15 minutes OFF per hour) 3) 96 hours (steady state) ECR/ECN INFORMATION: 2 milliohms MAXIMUM [initial] Temperature rise: +30°C MAXIMUM PRODUCT SPECIFICATION .100 CENTER KK RPC WIRE TO BOARD SHEET No. 2 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JDFOX MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.2 MECHANICAL REQUIREMENTS DESCRIPTION TEST CONDITION Connector Mate and Unmate Forces Per circuit when mated to an .025 Sq. pin. Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 7.83 N (1.760 lbf) MAXIMUM insertion force & 2.34 N (0.525 lbf) MINIMUM withdrawal force Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Forces will change with platings and materials.) 17.8 N (4.0 lbf) MINIMUM withdrawal force Terminal Insertion Force (into Housing) Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Forces will change with platings and materials.) REVISION: 11.12 N (2.5 lbf) MAXIMUM insertion force Durability Mate connectors up to 25 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Shock (Mechanical) Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y,±Z axes (18 shocks total). 10 milliohms MAXIMUM (change from initial]) & Discontinuity < 1 microsecond Wire Pullout Force (Axial) Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (For maximum performance use Molex application tooling with stranded tinned copper wire) Normal Force A2 REQUIREMENT Apply a perpendicular force. ECR/ECN INFORMATION: EC No: UCP2015-0721 DATE: 2014/08/19 DOCUMENT NUMBER: PS-171856-0001 TITLE: 10 milliohms MAXIMUM (change from initial) 22 awg = 44.9 N (10.0 lbf) 24 awg = 35.6 N (8.0 lbf) 26 awg = 17.8 N (4.0 lbf) 28 awg = 13.3 N (3.0 lbf) 30 awg = 8.9 N (2.0 lbf) 2.94 N (300 grams) average PRODUCT SPECIFICATION .100 CENTER KK RPC WIRE TO BOARD SHEET No. 3 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JDFOX MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.3 ENVIRONMENTAL REQUIREMENTS DESCRIPTION Shock (Thermal) Thermal Aging Humidity (Steady State) TEST CONDITION REQUIREMENT Mate connectors; expose to 5 cycles of: Temperature °C Duration (Minutes) -40 +0/-3 30 +25 ±10 5 MAXIMUM +105 +3/-0 30 +25 ±10 5 MAXIMUM 10 milliohms MAXIMUM (change from initial) & Visual: No Damage Mate connectors; expose to: 96 hours at 105 ± 2°C 10 milliohms MAXIMUM (change from initial]) & Visual: No Damage Mate connectors: expose to a temperature of 40 ± 2°C with a relative humidity of 90-95% for 96 hours. Note: Remove surface moisture and air dry for 1 hour prior to measurements. Humidity (Cyclic) Mate connectors: cycle per EIA-364-31: 24 cycles at temperature 25 ± 3°C at 80 ± 5% relative humidity and 65 ± 3°C at 50 ± 5% relative humidity; dwell time of 1.0 hour; ramp time of 0.5 hours. {Note: Remove surface moisture and air dry for 1 hour prior to measurements.} Solderability REVISION: A2 EC No: UCP2015-0721 DATE: 2014/08/19 DOCUMENT NUMBER: PS-171856-0001 TITLE: 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 ECR/ECN INFORMATION: 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM & Visual: No Damage PRODUCT SPECIFICATION .100 CENTER KK RPC WIRE TO BOARD SHEET No. 4 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JDFOX MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.3 ENVIRONMENTAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT Convection Reflow Solder Process 260°C MAX Per AS-40000-5013 Solder Resistance Cold Resistance Corrosive Atmosphere: Flowing Mixed Gas (FMG) Wave Solder Process Dip connector terminal tails in solder; Solder Duration: 10 seconds MAX Solder Temperature: 260 ± 5°C Per AS-40000-5013 Visual: No Damage to insulator material Mate connectors: Duration: 96 hours; Temperature: -40 ± 3°C 10 milliohms MAXIMUM (change from initial) & Visual: No Damage Test per EIA-364-65, Class II, Exposure to gasses for 4 days, unmated. 10 milliohms MAXIMUM (change from initial) & Visual: No Damage 5.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. 6.0 GAGES AND FIXTURES 7.0 OTHER REVISION: A2 ECR/ECN INFORMATION: EC No: UCP2015-0721 DATE: 2014/08/19 DOCUMENT NUMBER: PS-171856-0001 TITLE: PRODUCT SPECIFICATION .100 CENTER KK RPC WIRE TO BOARD SHEET No. 5 of 5 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JDFOX MKIPPER FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC