PRODUCT SPECIFICATION
MEGA-FIT
WIRE-TO-BOARD
CONNECTOR SYSTEM
Receptacle Terminal
Receptacle Housing
Series: 76823 , 172063
Series: 170001, 171692
Vertical Header, With Crush
Pegs
Vertical Header, Without Crush
Pegs
Series: 76829, 172065, 171597(MFBL)
Series: 76829, 172065
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
1 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
Right Angle Header
Back shell
Series: 172064,76825, 171596 (MFBL),
215038
Series: 200122
s
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
2 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
Table of Contents
1.0
SCOPE
4
2.0
PRODUCT DESCRIPTION
2.1 Product Name and Series Numbers
2.2 Dimensions, Materials, Plating and Markings
2.3 Safety Agency Approvals
4
4
4
4
3.0
APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1 Molex Documents
3.2 Industry Documents
5
5
6
4.0
ELECTRICAL PERFORMANCE RATINGS
4.1 Voltage
4.2 Applicable Wires
4.3 Maximum Current Rating
4.4 Temperature
4.5 Durability
4.6 Current Interruption
4.7 Glow Wire
6
6
6
6
8
9
9
9
5.0
QUALIFICATION
9
6.0
PERFORMANCE
6.1 Electrical Performance
6.2 Mechanical Performance
6.3 Environmental Performance
10
10
11
14
7.0
TEST SEQUENCE GROUPS
16
8.0
SOLDER INFORMATION
8.1 Solder Process Temperature
8.2 Reflow Solder Profile
19
19
19
9.0
PACKAGING
19
10.0
CABLE TIE AND/OR WIRE TWIST LOCATION
19
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
3 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
11.0
POLARIZATION AND KEYING OPTIONS
1.0
SCOPE
20
This product specification covers the performance requirements and test methods of Mega-fit 5.70 mm pitch wire
to board connector systems terminated with 16 to 12 AWG or 1.5 to 4.0mm2 stranded wire using crimp
technology with tin or gold plating.
2.0
PRODUCT DESCRIPTION
2.1
PRODUCT NAME AND SERIES NUMBER (S)
Table 1 – WIRE-TO-BOARD
Description
Series Number
Receptacle Crimp Terminal
Receptacle Housing, Dual Row
Vertical Header Dual Row (with crush pegs)
Vertical Header Dual Row (without crush pegs)
Vertical Header Dual Row with MFBL option
Right Angle Header Dual Row
Right Angle Header Dual Row, with MFBL option
Back Shell
2.2
76823, 172063
170001, 171692, 204652
76829, 172065
76829, 172065
171597
172064,76825, 204653, 215038
171596
200122
DIMENSIONS, MATERIALS, PLATING AND MARKINGS
Dimensions & Plating: See individual sales drawings.
Material: RoHS compliant materials.
2.3
SAFETY AGENCY APPROVALS
2.3.1
UL File Number: UL E29179
UL (12 ckt fully loaded)
NON-current interruption
Current interruption per UL1977
Applies when using 170001 Series Only
23 Amps @ 600V (12 AWG or 4.0mm2 wire)
20 Amps @ 600V (14 AWG or 2.5mm2 wire)
18 Amps @ 600V (16 AWG or 1.5mm2 wire)
23 Amps @ 48V AC/DC (12 AWG wire)
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
4 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
2.3.2
IEC License Number per IEC / EN 61984-2009:
Certificate Number: 14000024
IEC (12 ckt fully loaded)
NON-current interruption
23 Amps @ 600V (12 AWG or 4.0mm2 wire)
2.3.3
File Number*: LR-19980_A_000 CLASS 6233-01 and 6233-81
CSA approval meets following standards/test procedures:
a) CSA std. C22.2 No. 182.3-M1987
b) UL-1977
* “C” and “US” mark adjacent to CSA signifies that the product has been evaluated to the applicable CSA and
ANSI/UL standards, for use in Canada and US respectively.
CSA (single circuit)
NON-current interruption
23 Amps @ 600V (12 AWG or 4.0mm2 wire)
20 Amps @ 600V (14 AWG or 2.5mm2 wire)
18 Amps @ 600V (16 AWG or 1.5mm2 wire)
3.0
APPLICABLE DOCUMENTS AND SPECIFICATIONS
3.1
MOLEX DOCUMENTS
See series specific sales drawings and the other sections of this specifications for the necessary
referenced documents and specifications.
Mega-Fit Test Summary TS-76823-100-001
Mega-Fit Application Specification AS-76823-100-001
Molex Quality Crimping Handbook Order No. 63800-0029
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
5 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
Molex Moisture Technical Advisory AS-45499-001
Molex Package Handling Specification 454990100-PK
ATS*
*Application tooling Specification differs with Terminals. ATS shall be available in the respective Terminal
part number page.
3.2
4.0
INDUSTRY DOCUMENTS
EIA-364-1000.01
SAE/USCAR-2
UL-60950-1
UL-1977
CSA STD. C22.2 NO. 182.3-M1987
IEC / EN 61984
ELECTRICAL PERFORMANCE RATINGS
4.1
VOLTAGE*
600 Volts AC (RMS) or 600 Volts DC max.
* Voltage rating based on UL 1977. Maximum voltage allowed may vary dependent upon “End Use
Application.” Refer to the applicable end use standard for additional information on Voltage, Creepage
and Clearance requirements.
4.2
APPLICABLE WIRES
Maximum Insulation
Diameter and
Applicable Wire Gauges
Stranded copper 16 AWG: 3.18 mm / .125 Inches MAXIMUM
Stranded copper 1.5 mm 2: 3.18 mm / .125 inches MAXIMUM
Stranded copper 14 AWG: 3.66 mm / .144 inches MAXIMUM
Stranded copper 2.5 mm 2: 3.75 mm / .148 inches MAXIMUM
Stranded copper 12 AWG: 4.11 mm / .162 inches MAXIMUM
Stranded copper 4.0 mm 2: 4.11 mm / .162 inches MAXIMUM
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
6 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
4.3
MAXIMUM CURRENT RATING
Current rating is application dependent and may be affected by the wire rating such as listed in UL-609501. Each application should be evaluated by the end user for compliance to specific safety agency
requirements. The ratings listed in the chart below are per Molex test method based on a 30° C maximum
temperature rise over ambient temperature and are provided as a guideline. Appropriate de-rating is
required based on circuit size, ambient temperature, copper trace size on the PCB, gross heating from
adjacent modules/components and other factors that influence connector performance. Wire size &
stranding, tin coated or bare copper, wire length & crimp quality are other factors that influence current
rating.
Wire to Board Current Rating (Amp Max.)
(As tested with tinned awg copper wire and tin or gold-plated
terminals)
Connector fully loaded with all circuits Powered
Ckt. Size
AWG &
2
4
6
8-12
metric Wire Size
12 AWG, 4.0mm2
23
20
18
16
2
14 AWG, 2.5mm
21
17
15
13
16 AWG, 1.5mm2
17
15
13
12
Wire to Board Current Rating (Amp Max.)
(As tested with bare awg copper wire and tin or gold-plated
terminals)
Connector fully loaded with all circuits Powered
Ckt. Size
AWG &
2
4
6
8-12
metric Wire Size
12 AWG, 4.0mm2
21
18
16
14
2
14 AWG, 2.5mm
19
15
13
11
16 AWG, 1.5mm2
15
13
11
10
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
7 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
Avg. Temp. Rise vs. Current per EIA-364-70
12 AWG Tinned Copper Wire, 2oz Copper Traces
Temperature Rise (C)
60
50
40
30
2 ckt
20
12 ckt
10
0
6
8
10 12 14 16 18 20 22 24 26
Current (Amps)
Avg. Temp. Rise vs. Current per EIA-364-70
Temperature Rise (C)
12 AWG Bare Copper Wire, 2oz Copper Traces
60
50
40
30
2 ckt
20
12 ckt
10
0
6
8
10 12 14 16 18 20 22 24 26
Current (Amps)
4.4
TEMPERATURE
TIN plated
Max. operating temperature range (including T-rise from applied current) is -40°C to 105°C.
Field temperatures and field life: Tested per EIA 364-1000.01 to meet field temperature of 65°C for 10
years life per table-8 in EIA-364-1000.01
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
8 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
GOLD plated
Max. operating temperature range (including T-rise from applied current) is -40°C to 120°C, based on
test sequence Group VIII, thermal aging at 120°C for 1000 hours.
Field temperatures and field life: Tested per EIA 364-1000.01 to exceed a field temperature of 65°C for
10 years life per table-8 in EIA-364-1000.01
4.5
DURABILITY
Tin plated: 25 mating cycles
Gold plated: 200 mating cycles
As tested in accordance with EIA-364-1000.01 test method (see Sec. 7.0 of this specification). Durability
per EIA-364-09.
4.6
CURENT INTERRUPTION (Applies when using 170001 Series ONLY)
48 Volt AC/DC @ 23 Amp
Tested 250 cycles at 48 Volt DC with a test current of 34.5 Amp hot-plug test conducted with all circuits
powered with 12 AWG wire per UL 1977 with tin plated contacts in a 12-circuit housing fully populated.
4.7
GLOW WIRE
The Following Series are Glow Wire Capable: 170001,76825,76829,172064,172065,171596,171597.
Representative Samples Were Tested and Found Compliant with EN 60695-2-11-2001 / IEC 60695-2-112000 Glow Wire Test Methods for End Products. These were additionally investigated for compliance with
EN 60335-1 / IRC 60335-1 750C/2 sec with no flaming. VDE Test report available upon request.
5.0
QUALIFICATION
Laboratory conditions and sample selection are in accordance with EIA-364-1000.01
www.molex.com/mega-fit
REVISION:
E
ECR/ECN INFORMATION:
EC No: 620872
DATE:
08/29/2019
DOCUMENT NUMBER:
PS-76823-100
TABLE OF CONTENTSTOC
TITLE:
PRODUCT SPECIFICATION
FOR MEGA-FIT
CONNECTOR SYSTEM
SHEET No.
9 of 24
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
ALEX LUO
JONNY ZHENG
ANSON YIN
Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
6.0
PERFORMANCE
6.1
ELECTRICAL PERFORMANCE
DESCRIPTION
TEST CONDITION
REQUIREMENT
Mate connectors apply a maximum
voltage of 20 mV and a current of 100
mA (measurement locations shown)
Per EIA-364-23
Wire resistance and traces shall be
removed from the measured value.
Maximum (Initial):
Tin: 2 m
15µ” & 30µ” Gold: 2 m
Initial Contact Resistance
(Low Level)
Resistance Measure Points
Mate connectors; apply the rated
current.
Per EIA-364-70
Insulation
Resistance
Apply 500 VDC between adjacent
terminals or ground.
Per EIA-364-21
1,000 M
minimum
Dielectric
Withstanding
Voltage
Apply 2200 VAC for 1 minute
between adjacent terminals.
Per EIA-364-20
No breakdown
Current leakage
