1727186111

FineAdjust Applicator for Mini-Fit TPA 2.0 Crimp Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63903-6900 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry-standard mounting and shut height 135.80mm (5.346") Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Mini-Fit TPA 2.0 Crimp Terminals, 0.50mm², 0.75 mm² and 18-20 AWG wires. Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) AWG mm² mm In. mm In. 18 — 1.42-2.10 .056-.083 1.42-2.10 .056-.083 172718-3111 172718 — 0.75 1.42-2.10 .056-.083 1.42-2.10 .056-.083 172718-3121 172765 20 — 1.42-2.10 .056-.083 1.42-2.10 .056-.083 172765-3121 — 0.50 1.42-2.10 .056-.083 1.42-2.10 .056-.083 (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Terminal Series No. Terminal Order No. Wire Size Strip Length mm 3.20-3.80 3.20-3.80 3.20-3.80 3.20-3.80 In. .126-.150 .126-.150 .126-.150 .126-.150 BEND UP DEFINITION OF TERMS TWISTING STRIP LENGTH BRUSH BELL MOUTH ROLLING WIRE CUT-OFF TAB CONDUCTOR CRIMP HEIGHT BEND DOWN SEAM INSULATION CRIMP HEIGHT Doc No: ATS-639036900 Revision: D Release Date: 06-15-15 Revision Date: 07-11-17 UNCONTROLLED COPY Page 1 of 5 FineAdjust Applicator for Mini-Fit TPA 2.0 Crimp Terminals CRIMP SPECIFICATION Bell Mouth mm In. 0.20-0.70 .008-.028 0.20-0.70 .008-.028 Terminal Series No. 172718 172765 Bend Up Terminal Series No. Bend Down Twist Degree (Max) Cut-Off Tab Maximum mm In. .30 .012 .30 .012 Roll Degree (Max) 172718 3 3 3 5 172765 3 3 3 5 Conductor Brush mm In. 0.20-0.80 .008-.032 0.20-0.80 .008-.032 Punch Width (Ref) Conductor Insulation mm In. mm In. 1.50 .059 1.90 Seam Seam shall not be open and no wire allowed out of the crimping area .075 After crimping, the conductor profile should measure the following: Terminal Series No. 172718 172765 Wire Size AWG 18 — 20 — 18 — 20 — mm2 — 0.75 — 0.50 — 0.75 — 0.50 Terminal Series No. 172718 172765 Conductor Crimp Height Crimp Width (Ref) mm In. mm In. 1.05-1.15 .041-.045 1.57 .062 1.05-1.15 .041-.045 1.57 .062 0.93-1.01 .037-.040 1.55 .061 0.90-0.98 .035-.038 1.55 .061 1.05-1.15 .041-.045 1.57 .062 1.05-1.15 .041-.045 1.57 .062 0.93-1.01 .037-.040 1.55 .061 0.90-0.98 .035-.038 1.55 .061 Wire Size AWG 18 — 20 — 18 — 20 — mm2 — 0.75 — 0.50 — 0.75 — 0.50 Pull Force Minimum N 89.0 89.0 57.9 57.9 89.0 89.0 57.9 57.9 Lb. 20.0 20.0 13.0 13.0 20.0 20.0 13.0 13.0 Insulation Crimp Height (Ref) Crimp Width (Ref) mm In. Mm In. 2.60 .102 2.05 .081 2.40 .095 2.05 .081 2.30 .091 2.00 .079 2.20 .087 1.97 .078 2.60 .102 2.05 .081 2.40 .095 2.05 .081 2.30 .091 2.00 .079 2.20 .087 1.97 .078 Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639036900 Revision: D Release Date: 06-15-15 Revision Date: 07-11-17 UNCONTROLLED COPY Page 2 of 5 FineAdjust Applicator for Mini-Fit TPA 2.0 Crimp Terminals PARTS LIST FineAdjust Applicator 63903-6900 Item Order No. Engineering No. Description Quantity Perishable Tooling 63903-6970 63903-6970 Tool Kit (All “Y” Items) REF 1 63457-1501 63457-1501 Conductor Punch 1Y 2 63455-1501 63455-1501 Conductor Anvil 1Y 3 63446-1930 63446-1930 Insulation Punch 1Y 4 63456-1901 63456-1901 Insulation Anvil 1Y 5 63443-0005 63443-0005 Front Cut-Off Plunger 1Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y Other Components 7 11-17-0022 1739-21 Hold Down Spring 1 8 11-18-4083 60707-8 Feed Guide 1 9 11-24-1067 4996-4 Cut-Off Plunger Spring 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0024 63443-0024 Key 1 12 63443-0090 63443-0090 Wire Stop 1 13 63443-0093 63443-0093 Shank 1 14 63443-1722 63443-1722 Height Spacer (19.20mm) 1 15 63443-2215 63443-2215 Spacer (15.0mm) 1 16 63443-2307 63443-2307 Spacer (3.35mm) 1 17 63443-2803 63443-2803 Front Plunger Striker 1 18 63443-2911 63443-2911 Striker Plunger 1 19 63443-6117 63443-6117 Rear Cover 1 20 63903-6905 63903-6905 Terminal Hold Down 1 21 63600-1057 63600-1057 Striker Plunger Spring 1 Frame 22 63800-4901 63800-4901 Top 1 23 63801-3281 63801-3281 Base 1 24 63801-4650 63801-4650 Track 1 Hardware 25 N/A N/A M3 by 6 Long SHCS 2** 26 N/A N/A M3 by 6 Long FHCS 1** 27 N/A N/A M3 by 8 Long SHCS 1** 28 N/A N/A M4 by 6 Long SHCS 2** 29 N/A N/A M4 by 12 Long BHCS 2** 30 N/A N/A M4 by 50 Long SHCS 2** 31 N/A N/A M5 by 12 Lg SHCS 1** 32 N/A N/A #10-32 by 3/8”Long Flat Point SSS 1** 33 N/A N/A #10-32 Hex Jam Nut 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-639036900 Revision: D Release Date: 06-15-15 Revision Date: 07-11-17 UNCONTROLLED COPY Page 3 of 5 FineAdjust Applicator for Mini-Fit TPA 2.0 Crimp Terminals Assembly Drawing 22 32 33 7 3 13 21 17 1 27 29 (2) 20 18 19 22 24 (2) 25 23 8 12 31 16 5 28 2 4 15 9 14 12 6 11 26 30 (2) Doc No: ATS-639036900 Revision: D 10 Figure 1 28 Release Date: 06-15-15 Revision Date: 07-11-17 UNCONTROLLED COPY Page 4 of 5 FineAdjust Applicator for Mini-Fit TPA 2.0 Crimp Terminals NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FineAdjust manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-639036900 Revision: D Release Date: 06-15-15 Revision Date: 07-11-17 UNCONTROLLED COPY Page 5 of 5