19003-0053

PRODUCT SPECIFICATION INSULKRIMP QUICK DISCONNECTS 1.0 SCOPE A. THIS PRODUCT SPECIFICATION COVERS THE INSULKRIMP QUICK DISCONNECTS WITH NYLON/PVC INSULATION FOR 26 AWG TO 10 AWG WIRE. 2.0 PRODUCT DESCRIPTION 2.1 INSULATED QUICK DISCONNECTS A. 19003 FULLY INSULATED FEMALE QUICK DISCONNECTS 26 – 10 AWG B. 19004 FULLY INSULATED MALE COUPLERS 22 – 10 AWG C. 19005 FULLY INSULATED FEMALE COUPLERS 22 – 10 AWG D. 19007 FULLY INSULATED FEMALE FLAG QUICK DISCONNECTS 22 – 10 AWG E. 19011 PARTIALLY INSULATED PIGGYBACK QUICK DISCONNECTS 22 – 10 AWG F. 19013 FULLY INSULATED PIGGYBACK QUICK DISCONNECTS 22 – 10 AWG G. 19017 PARTIALLY INSULATED QUICK DISCONNECTS 26 – 10 AWG H. 19023 FULLY/PARTIALLY INSULATED MALE QUICK DISCONNECTS 22 – 10 AWG I. 19606 LOW PROFILE FULLY INSULATED FEMALE QUICK DISCONNECTS 12 – 10 AWG 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS A. THE DIMENSIONAL CHARACTERISTICS ARE IDENTIFIED ON THE SALES DRAWINGS. B. MATERIALS: I. BASE MATERIAL IS C26000 BRASS IN VARIOUS THICKNESSES WITH THE EXCEPTION OF 19004 AND 19023, WHICH ARE MADE FROM C26000 BRASS OR C11000 COPPER. II. PLATING IS 100 µ-IN MIN MATTE TIN WITH THE FOLLOWING EXCEPTIONS 1. 19004 IS PLATED WITH ZINC CHROMATE. 2. 19023 IS PLATED WITH MATTE TIN OR ZINC CHROMATE. III. INSULATION MATERIAL IS NYLON 94V2 OR 94V0 IN VARIOUS COLORS WITH THE FOLLOWING EXCEPTIONS: 1. 19011 AND 19017 INSULATION MATERIAL IS PVC 94V2 IN VARIOUS COLORS 2. 19023 PARTIALLY INSULATED MATERIAL IS PVC 94V2 IN VARIOUS COLORS OR NYLON 94V2 OR 94V0 IN VARIOUS COLORS 2.3 SAFETY AGENCY APPROVALS A. MOST PARTS ARE UL LISTED E79133 CATEGORY RFWV B. MOST PARTS ARE CSA CERTIFIED 018689 CLASS 6227-01 C. ALL PARTS ARE ROHS COMPLIANT 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS A. UL STANDARD FOR ELECTRICAL QUICK-CONNECT TERMINALS ANSI/UL 310 B. CSA STANDARD CSA-C22.2 NO 153-09 FOR ELECTRICAL QUICK-CONNECT TERMINALS REVISION: A3 ECR/ECN INFORMATION: EC No: IPG2014-0348 DATE: 2013 / 08 / 19 DOCUMENT NUMBER: PS-19902-008 TITLE: PRODUCT SPECIFICATIONINSULKRIMP QUICK DISCONNECTS SHEET No. 1 of 4 CREATED / REVISED BY: CHECKED BY: APPROVED BY: R. DEROSS/G. ROJAS J. MACNEIL J. MACNEIL TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE A. ALL OF THESE PARTS ARE RATED AT 600VAC. 4.2 CURRENT A. THE AMPERAGE RATING IS BASED ON THE WIRE AWG APPLIED TO THE TERMINALS PER UL 310 SHOWN BELOW. 26 AND 24 AWG ARE NOT IN UL STD 310. TABLE 4.2.B WIRE AWG 26 24 22 20 18 16 14 12 10 MAX AMPERE RATING 3 4 7 10 15 20 24 4.3 MAXIMUM OPERATING TEMPERATURE – 105C (221F) 5.0 PERFORMANCE – SAMPLE PREPARATION, WIRE REQUIREMENTS, TESTS DESCRIPTIONS AND TABLE INFORMATION ARE PER UL STANDARD 310. 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Dielectric Strength Test REQUIREMENT As Received Samples to be tested at 3400 No Breakdown (Puncture) volts (600 Volt Rating) for 1 minute. thru the Insulation is allowed 2 Assembled Conditioning Samples Assembled (crimped) to wire to be Conditioned at 136C for 7 days The Insulation will not harden, soften, crack, deform or loosen to effect insulation qualities 3 Contact Resistance (Low Level) Mate connectors: Apply a maximum voltage of 20 mV and a current of 100 mA 10 milliohms MAXIMUM [initial] REVISION: A3 TEST CONDITION ECR/ECN INFORMATION: EC No: IPG2014-0348 DATE: 2013 / 08 / 19 DOCUMENT NUMBER: PS-19902-008 TITLE: PRODUCT SPECIFICATIONINSULKRIMP QUICK DISCONNECTS SHEET No. 2 of 4 CREATED / REVISED BY: CHECKED BY: APPROVED BY: R. DEROSS/G. ROJAS J. MACNEIL J. MACNEIL TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4 Non-Assembled Conditioning The Insulation will not harden, soften, crack, deform or loosen after Crimping to effect insulation qualities Samples not Assembled to wire to be Conditioned at 100C for 7 days 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 5 Crimp Pullout Force (Axial) Test Samples Crimped to Min/Max wire awg are subjected to an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. The Test Samples must withstand Table 10.1 Force applied for 1 minute 6 Engage / Disengage Test Samples to be Mated/Unmated to Unplated Brass Test Tabs for 6 Mating Cycles Samples must meet the Requirements of Table 11.1 7 Secureness of Insulation Test as Received The Insulation on Terminal Samples will be pulled Axially with 1 lb (4.5N) for 1 minute The Insulation will not be Damaged or Removed 8 Secureness of Insulation Test as Assembled (Crimped) The Insulation on Terminal Samples will be pulled Axially with 5 lbs (22.3N) for 1 minute The Insulation will not be Damaged or Removed 5.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION 9 Temperature Test The Test Specimens shall are subjected to continuous current per Table 4.2.B until Stabilization. Temperature Rise must not exceed 30C Heat Cycling Test The Temperature Test Samples shall complete 500 cycles of equal current on and off (45 min on/ 15 min off) at the current levels noted in Table 12.1. Temperature Rise shall not th rise more than 15C from 24 Cycle and not more than 85C th at the 500 Cycle 10 REVISION: A3 ECR/ECN INFORMATION: EC No: IPG2014-0348 DATE: 2013 / 08 / 19 DOCUMENT NUMBER: PS-19902-008 TEST CONDITION TITLE: REQUIREMENT PRODUCT SPECIFICATIONINSULKRIMP QUICK DISCONNECTS SHEET No. 3 of 4 CREATED / REVISED BY: CHECKED BY: APPROVED BY: R. DEROSS/G. ROJAS J. MACNEIL J. MACNEIL TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION Table 10.1 WIRE AWG 26 24 22 20 18 16 14 12 10 MIN PULL FORCE (LBS) 8 13 20 30 50 70 80 TABLE 11.1 Tab size .250 x .032 (6.35 x 0.81) .205 x .020 (5.21 x 0.51) .205 x .032 (5.21 x 0.81) .187 x .020 (4.75 x 0.51) .187 x .032 (4.75 x 0.81) .110 x .020 (2.79 x 0.51) .110 x .032 (2.79 x 0.81) First Insertion Force (lbs) 16 MAX First Withdrawal Force (lbs) 3 MIN, 16 MAX Sixth Withdrawal Force (lbs) 3 MIN 15 MAX 3 MIN, 20 MAX 2 MIN 15 MAX 3 MIN, 20 MAX 2 MIN 15 MAX 3 MIN, 20 MAX 2 MIN 15 MAX 3 MIN, 20 MAX 2 MIN 12 MAX 2 MIN, 14 MAX 1 MIN 12 MAX 2 MIN, 14 MAX 1 MIN TABLE 12.1 Wire AWG 22 20 18 16 14 12 10 Current Cycling Amperes 6 8 14 20 30 40 48 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. REVISION: A3 ECR/ECN INFORMATION: EC No: IPG2014-0348 DATE: 2013 / 08 / 19 DOCUMENT NUMBER: PS-19902-008 TITLE: PRODUCT SPECIFICATIONINSULKRIMP QUICK DISCONNECTS SHEET No. 4 of 4 CREATED / REVISED BY: CHECKED BY: APPROVED BY: R. DEROSS/G. ROJAS J. MACNEIL J. MACNEIL TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC