2002180700

Hand Crimp Tool for Wire Ferrules HAND CRIMP TOOL HEX FERRULE CRIMP Application Tooling Specification Sheet Order No. 200218-0700 FEATURES Small handle spread makes this style tool ideally suited for end users Ratchet with safety release that ensures consistent performance Well balanced, lightweight and easy-to-use side entry self-adjusting tool for wire ferrules Hex crimp shape works best with round terminal block openings SCOPE Self-adjusting hand tool for crimping hexagonal profiles on insulated and non-insulated wire ferrules manufactured to UL486F/DIN 46228 Parts 1 and 4. Products: Wire ferrules 0.14-10mm2 (26-8 AWG) Molex Ferrules: Ferrule Color AWG mm2 Ø d P L Ferrule Color AWG mm2 Ø d P L 936020004 Orange 22 0.35 2.6 0.8 6 12 936020031 Blue 14 2.5 4.2 2.3 8 15.4 936020005 White 22 0.35 2.6 0.8 6 12 936020032 Grey 14 2.5 4.2 2.3 8 15.4 936020006 Orange 22 0.35 2.6 0.8 8 14 936020033 Blue 14 2.5 4.2 2.3 12 19.4 936020007 White 22 0.35 2.6 0.8 8 14 936020034 Grey 14 2.5 4.2 2.3 12 19.4 936020008 White 22 0.35 2.6 0.8 10 16 936020035 Blue 14 2.5 4.2 2.3 18 25.4 936020001 White 20 0.5 2.6 1 6 12 936020036 Grey 14 2.5 4.2 2.3 18 25.4 936020002 White 20 0.5 2.6 1 8 14 936020037 Orange 12 4 4.8 2.8 10 17.4 936020003 White 20 0.5 2.6 1 10 16 936020038 Grey 12 4 4.8 2.8 10 17.4 936020009 Grey 18 0.75 2.8 1.2 6 12.4 936020039 Orange 12 4 4.8 2.8 12 19.4 936020010 White 18 0.75 2.8 1.2 6 12.4 936020040 Grey 12 4 4.8 2.8 12 19.4 936020011 Blue 18 0.75 2.8 1.2 8 14.6 936020041 Orange 12 4 4.8 2.8 18 25.4 936020012 Grey 18 0.75 2.8 1.2 8 14.6 936020042 Grey 12 4 4.8 2.8 18 25.4 936020013 White 18 0.75 2.8 1.2 8 14.6 936020043 Black 10 6 6.3 3.5 12 20.5 936020014 Grey 18 0.75 2.8 1.2 10 16.4 936020044 Yellow 10 6 6.3 3.5 12 20.5 20.5 936020015 Grey 18 0.75 2.8 1.2 12 18.4 936020045 Green 10 6 6.3 3.5 12 936020016 White 18 0.75 2.8 1.2 12 18.4 936020046 Black 10 6 6.3 3.5 18 26.5 936020017 Red N/A 1 3 1.4 6 12.3 936020047 Yellow 10 6 6.3 3.5 18 26.5 936020018 Yellow N/A 1 3 1.4 6 12.3 936020048 Green 10 6 6.3 3.5 18 26.5 936020019 Red N/A 1 3 1.4 8 14.3 936020049 Brown 8 10 7.8 4.5 12 20.8 936020020 Yellow N/A 1 3 1.4 8 14.3 936020050 Red 8 10 7.8 4.5 12 20.8 936020021 Red N/A 1 3 1.4 10 16.3 936020051 White 8 10 7.8 4.5 12 20.8 26.8 936020022 Red N/A 1 3 1.4 12 18.3 936020052 Brown 8 10 7.8 4.5 18 936020023 Yellow N/A 1 3 1.4 12 18.3 936020053 Red 8 10 7.8 4.5 18 26.8 936020024 Black 16 1.5 3.5 1.7 8 14.3 936020054 White 8 10 7.8 4.5 18 26.8 936020025 Red 16 1.5 3.5 1.7 8 14.3 936020026 Black 16 1.5 3.5 1.7 10 16.3 936020027 Red 16 1.5 3.5 1.7 10 16.3 936020028 Black 16 1.5 3.5 1.7 12 18.3 936020029 Black 16 1.5 3.5 1.7 18 24.3 936020030 Red 16 1.5 3.5 1.7 18 24.3 Doc No: ATS-2002180700 Release Date: 04-11-17 Revision: A Revision Date: 04-11-17 Wire strip length = P + 2mm UNCONTROLLED COPY Page 1 of 4 Hand Crimp Tool for Wire Ferrules CONDITIONS After crimping, the ferrule meets a minimum pull force. Wire Size AWG mm2 26 0.14 22 0.35 20 0.50 18 0.75 N/A 1.00 Pull Force Minimum N Lb. 20 4.50 20 4.50 20 4.50 30 6.75 30 6.75 Wire Size AWG mm2 16 1.50 14 2.50 12 4.00 10 6.00 8 10.00 Pull Force Minimum N Lb. 40 9.00 50 11.25 60 13.50 80 18.00 90 20.20 OPERATION Figure 1 Doc No: ATS-2002180700 Release Date: 04-11-17 Revision: A Revision Date: 04-11-17 UNCONTROLLED COPY Page 2 of 4 Hand Crimp Tool for Wire Ferrules Note: The tamper-proof ratchet action will not release the tool until it has been fully closed. Maintenance It is recommended that each operator of the tool be made aware of and responsible for the following maintenance steps: 1. Remove dust, moisture and other contaminants with a clean brush or a soft, lint-free cloth. 2. Do not use any abrasive materials that could damage the tool. 3. Make certain all pins, pivot points and bearing surfaces are protected with a thin coat of high-quality machine oil. Do not oil excessively. 4. When the tool is not in use, keep the handles closed to prevent objects from becoming lodged in the crimping dies, and store the tool in a clean, dry area. Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position, Do Not force the handles open or closed. The tool will open easily by lifting the ratchet release lever. See Figure 2. Warranty This tool is for electrical ferrule crimping purposes only. This tool is made of the best quality materials. All vital components are long life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, Molex will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools. This tool is designed for hand use only. Any clamping, fixturing or use of handle extensions voids this warranty. CAUTION: Repetitive use of this tool should be avoided. CAUTIONS: 1. Manually powered hand tools are intended for low volume or field repair. This tool is NOT intended for production use. Repetitive use of this tool should be avoided. 2. Insulated rubber handles are not protection against electrical shock. 3. Wear eye protection at all times. 4. Use only ferrules specified for crimping with this tool. Notes: 1. This tool should only be used for the ferrules and wire gauges specified on this sheet. 2. This tool is intended for standard conductor sizes. 3. Molex does not repair hand tools (see warranty above). The replacement parts listed are the only parts available for repair. If the handles or crimp tooling are damaged or worn, a new tool must be purchased. 4. Molex does not certify crimp hand tools. Doc No: ATS-2002180700 Release Date: 04-11-17 Revision: A Revision Date: 04-11-17 UNCONTROLLED COPY Page 3 of 4 Hand Crimp Tool for Wire Ferrules PARTS LIST Item REF 1 Order Number 200218-0700 63810-0105 Description Hand Crimp Tool Ratchet Spring Quantity Figure 2 1 RATCHET RELEASE LEVER 1 Figure 2 Application Tooling Support Phone: +1-402-458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc No: ATS-2002180700 Release Date: 04-11-17 Revision: A Revision Date: 04-11-17 UNCONTROLLED COPY Page 4 of 4