2003161101

18 17 16 15 14 13 12 11 10 9 7 8 5 6 4 3 2 1 TABLE OF CONTENTS SHEET 1 NOTES, BOM, GENERAL VIEWS SHEET 2 CONFIG., SCHEMATICS 41.4 3.0 L L SCOPE OF PRODUCTS: THIS PRODUCT DRAWING IS FOR "GENERAL MARKET PRODUCTS" ONLY K J H NOTES: 1.0 REFERENCE DOCUMENTS: 1.1 PRODUCT SPECIFICATION: 2003161000PS 1.2 APPLICATION SPECIFICATION: 2003161000AS 1.3 PACKAGING SPECIFICATION: 2003168103 1.4 COSMETIC SPECIFICATION: PS-45499-002 (CLASS B) 1.5 GEOMETRIC TOLERANCING: ASME Y14.5-2009 1.6 MATES WITH: REFERENCE CONNECTOR P/N IN TABLE BELOW K 14.0 2.0 MATERIALS: 2.1 HOUSING MATERIAL: PBT GF30%, LR, BLK 2.2 CONTACT MATERIAL: BRASS 2.3 PLATING: 1.5 BLADES (TIN): 1.0 MIN. MICROMETERS OVER NICKEL 2.8 BLADES (TIN): 1.0 MIN. MICROMETERS OVER NICKEL 6.3 BLADES (TIN): 1.0 MIN. MICROMETERS OVER NICKEL 6.3 BLADES (AG): 1.9 MIN. MICROMETERS OVER NICKEL 2.4 SURFACE FINISH: (FOR SILVER PLATED BLADES ONLY) ANTI-TARNISHING AGENTS MAY WIPE OFF PINS/BLADES DURING TERMINAL INSERTION. SOME GREY OR BLACK SPOTS MAY APPEAR ON SILVER PLATED PINS. ELECTRICAL PERFORMANCE IS NOT AFFECTED BY GREY OR BLACK TARNISH ON THE SILVER PLATING SURFACE. ACCEPTABLE SILVER PIN SURFACE CAN INCLUDE GREY OR BLACK TARNISH. 3.0 G F J 8-WAY KEY_A 1. LASER MARKING: SEE NOTE 3.1.1 - 3.1.2 2. BOX AREA: BLANK 77.80 H DESIGN - MANUFACTURING: 3.1 TRACEABILITY LASER MARKING: INITIAL SAMPLE MUST BE APPROVED BY PRODUCT ENGINEERING 3.1.1 2D DATA MATRIX CODE (2D DMC) - MARKING AND READING STANDARD: DATA MATRIX (ECC200) - 14MM X 14MM SIZE - INFORMATION TO BE ENCODED: PPPP = LAST FOUR DIGITS OF MOLEX PART NUMBER YY=YEAR DDD=DAY OF THE YEAR SSSS=INCREMENTAL SERIAL NUMBER 3.1.2 HUMAN READABLE CODE (HRC) - PERMANENTLY APPLIED ON THE PART WITH APPROPRIATE FONT SIZE - INFORMATION TO BE PRINTED: 10 DIGIT MOLEX PART NUMBER 5 DIGITS JULIAN MANUFACTURING DATE (DDDYY) 4 DIGITS INCREMENTAL SERIAL NUMBER 3.2 ALL ASSEMBLYS MUST BE CHECKED FOR ELCTRICAL FUNCTIONALITY 3.3 LEAK TEST SPECIFICATION: PRESSURE: -55 KPA (-8 PSI VACUUM) - ACCEPTANCE CRITERIA: LESS THAN 5SCCM (IN THE ADHESIVE SIDE) #2 _ 57.3 ±0.5 #7 G 33.00 ±0.20 47.00 ±0.20 F 9-WAY KEY_A 2X CLIP HOLDER: EWCAP-005-11 (USCAR:11.0MM) RECOMMANDED CLIPS: X-MAS TREE (OVAL TYPE) #1 25.48 E E D D 10-WAY KEY_A BOM TABLE C ASSEMBLY P/N: FOR GENERAL MARKET PN COMPONENT DESCRIPTION 2003169120 MPDB_BACK COVER 2003165001 1 RELAY, 1 RESISTOR MODULE 2003165002 1 RELAY, 1 SLOW BLOW FUSE, 1 RESISTOR MODULE 2003165003 1 RELAY, 3 FAST BLOW FUSES, 1 RESISTOR MODULE 2003165004 1 RELAY, 3 FAST BLOW FUSES, 1 RESISTOR MODULE 2003165021 2 RELAYS, 4 FAST BLOW FUSES, 1 RESISTOR MODULE 2003165022 2 RELAYS, 4 FAST BLOW FUSES, 1 RESISTOR MODULE ITEM 1 2 3 4 5 6 7 2003161101 2003161102 1 1 - 1 1 - 2003161103 2003161104 QUANTITY 1 1 1 1 - 2003161121 2003161122 1 1 - 1 1 B = 0 = 0 = 0 A DOCUMENT STATUS FORMAT: master-tb-prod-A1 REVISION: H DATE: 2017/10/06 18 B A C C A B KEY WAY 2 RELAYS, 4 FAST BLOW FUSES, 1 RESISTOR MODULE 2 RELAYS, 4 FAST BLOW FUSES, 1 RESISTOR MODULE 1 RELAY, 3 FAST BLOW FUSES, 1 RESISTOR MODULE 1 RELAY, 3 FAST BLOW FUSES, 1 RESISTOR MODULE 1 RELAY, 1 SLOW BLOW FUSE, 1 RESISTOR MODULE 1 RELAY, 1 RESISTOR MODULE DESCRIPTION P1 RELEASE DATE 17 16 2021/03/15 8-WAY (6X1.5 & 2X6.3) 8-WAY (6X1.5 & 2X6.3) 8-WAY (6X1.5 & 2X6.3) 8-WAY (6X1.5 & 2X6.3) 8-WAY (6X1.5 & 2X6.3) 8-WAY (6X1.5 & 2X6.3) HEADER PIN OUT 1.5:TIN / 6.3:TIN 1.5:TIN / 6.3:TIN 1.5:TIN / 6.3:TIN 1.5:TIN / 6.3:TIN 1.5:TIN / 6.3:TIN 1.5:TIN / 6.3:AG HEADER BLADE PLATING MOLEX: 160078-3007 MOLEX: 160078-3006 MOLEX: 160078-3026 MOLEX: 160078-3026 MOLEX: 160078-3022 MOLEX: 160078-3024 CONNECTOR P/N LASER MARKING (14X14) LASER MARKING (14X14) LASER MARKING (14X14) LASER MARKING (14X14) LASER MARKING (14X14) LASER MARKING (14X14) TRACEABILITY 13 12 11 10 9 8 mm 2:1 B1 UPDATED PART DESCRIPTIONS ER614434 B ADDED 2003161121, 1122 ER608569 A RELEASE PRODUCTION 10886196 DESCRIPTIONS C SAP NO. CURRENT REV DESC: B GENERAL TOLERANCES (UNLESS SPECIFIED) ANGULAR TOL ± 3.0 ° ± = 0 3 PLACES ± = 0 2 PLACES ± 0.1 1 PLACE ± 0.2 0 PLACES ± 0.25 = 0 7 SCALE 4 PLACES = 0 C 14 ER657291 THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS = 0 = 0 16:13:55 15 UPDATED DRAWING NOTES, TABLES AND SCHEMATICS REV. SYMBOLS 2003161122 2003161121 2003161104 2003161103 2003161102 2003161101 MOLEX P/N C DRAFT WHERE APPLICABLE MUST REMAIN WITHIN DIMENSIONS 6 EC NO: 657291 DRWN: SWALKER03 CHK'D: KVASANT APPR: KVASANT INITIAL REVISION: DRWN: ECHEONG APPR: RBAUMAN THIRD ANGLE PROJECTION MPDB ASSY DWG G.MARKET 2021/03/04 2021/03/15 2021/03/15 PRODUCT CUSTOMER DRAWING DOC TYPE DOC PART REVISION DOCUMENT NUMBER A 2018/03/01 2018/03/22 DRAWING SERIES 2003161100 MATERIAL NUMBER CUSTOMER A1-SIZE 200316 5 4 PSD 000 C SHEET NUMBER 1 OF 2 3 2 1 18 17 16 15 14 13 12 11 10 2003161101 9 7 8 5 6 4 3 2 1 2003161121 L L 8-WAY KEY_A 8-WAY KEY_B SCHEMATIC SCHEMATIC CTRL MOD-DRVLN RECOMMENDED WIRE SIZE (MM2) TERM PIN# 8.0 6.3 8 K RECOMMEDED WIRE SIZE (MM2) TERM PIN# 6.0 6.3 8 1-2 PIN# TERM 4-5 7 6.3 NO PIN# TERM COM A 6 3 1 1.5 2 3 1.5 6 1.5 1.5 2 1.5 0.75 7 6.3 6.0 2 RECOMMENDED WIRE SIZE (MM ) 8.0 FUSE 25A A 0.75 B RECOMMENDED WIRE SIZE (MM2) 1.5 RELAY 0.75 1.5 B K FUSE 25A RELAY 60A 0.75 1.5 5 TVS D1 R=1.5K 1.5 1.5 B A 1 FUSE 25A J 1.5 1.5 A 4 B NO COM 2003161102 J RELAY FUSE 25A 2003161122 H H 8-WAY KEY_A SCHEMATIC CTRL MOD-DRVLN RECOMMENDED WIRE SIZE (MM2) TERM PIN# 4.0 6.3 8 0.5 1.5 1 1-2 4-5 3 6 PIN# TERM A B 7 6.3 RECOMMENDED WIRE SIZE (MM2) 6.0 2 1.5 1.0 8-WAY KEY_B SCHEMATIC FUSE 40A RECOMMENDED WIRE SIZE (MM2) TERM PIN# 6.0 6.3 8 RELAY 60A G PIN# TERM COM NO A B 3 1.5 RECOMMENDED WIRE SIZE (MM2) 1.5 6 1.5 1.5 2 1.5 0.75 G FUSE 15A R=1.5K A B RELAY FUSE 15A 0.75 1.5 5 TVS D1 F 1.5 2003161103 1.5 B A 1 F FUSE 15A 1.5 1.5 A 4 B COM NO 7 6.3 6.0 RELAY FUSE 15A 8-WAY KEY_C E SCHEMATIC A RECOMMENDED WIRE SIZE (MM2) TERM PIN# 7 6.0 6.3 E PIN# TERM RECOMMENDED WIRE SIZE (MM2) 8 6.3 3.0 B FUSE 20A 1-2 4-5 3 6 A B 1.5 1.5 3 1.5 1.5 1 1.5 0.35 FUSE 15A A D 2 B RELAY D FUSE 15A R=1.5K C C 2003161104 8-WAY KEY_C SYMBOLS B SCHEMATIC A B = 0 PIN# TERM RECOMMENDED WIRE SIZE (MM2) 8 6.3 1.5 = 0 FUSE 15A RECOMMENDED WIRE SIZE (MM2) TERM PIN# 7 6.0 6.3 A B = 0 2 1.5 1.5 FUSE 10A A B RELAY 3 1.5 1.5 1 R=1.5K 1.5 FORMAT: master-tb-prod-A1 REVISION: H DATE: 2017/10/06 18 P1 RELEASE DATE 17 16 2021/03/15 15 14 13 12 11 10 9 8 7 ANGULAR TOL ± 3.0 ° 3 PLACES ± = 0 2 PLACES ± 0.1 1 PLACE ± 0.2 0 PLACES ± 0.25 = 0 CURRENT REV DESC: B GENERAL TOLERANCES (UNLESS SPECIFIED) = 0 = 0 C 1:1 ± 0.35 16:13:55 mm 4 PLACES = 0 DOCUMENT STATUS SCALE = 0 FUSE 15A A THIS DRAWING CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION DIMENSION UNITS DRAFT WHERE APPLICABLE MUST REMAIN WITHIN DIMENSIONS 6 EC NO: 657291 DRWN: SWALKER03 CHK'D: KVASANT APPR: KVASANT INITIAL REVISION: DRWN: ECHEONG APPR: RBAUMAN THIRD ANGLE PROJECTION MPDB ASSY DWG G.MARKET 2021/03/04 2021/03/15 2021/03/15 PRODUCT CUSTOMER DRAWING DOC TYPE DOC PART REVISION DOCUMENT NUMBER A 2018/03/01 2018/03/22 DRAWING SERIES 2003161100 MATERIAL NUMBER CUSTOMER A1-SIZE 200316 5 4 PSD 000 C SHEET NUMBER 2 OF 2 3 2 1