2037023700

FineAdjust Applicator for Micro-Fit Plus Terminals Order Number 203702-3700 Application Tooling Specification FEATURES        Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry-standard mounting and 135.80mm (5.346”) shut height Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.015mm (.0006”) for conductor crimp height and 0.063mm (.0025”) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other This tool is IPC/WHMA-A-620 Class 2 Compliant Directly adapts to most automatic wire processing machines SCOPE Products: Micro-Fit Plus, 20-24 AWG Wire. Terminal Series Terminal Order No. No. Wire Size AWG Insulation Diameter IPC/WHMA-A-620 (1) Terminal (2) mm In. mm In. Strip Length mm In. 206460 206460-0021 206460-0022* 206460-0023* 20-24 1.31-1.85 .052-.073 0.90-1.85 .035-.073 2.54-2.92 .100-.115 215953 215953-0021 215953-0022* 215953-0023* 20-24 1.31-1.85 .052-.073 0.90-1.85 .035-.073 2.54-2.92 .100-.115 (1) To achieve optimum IPC/WHMA-A-620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. *Terminal oiler 63801-7240 recommended when crimping gold-plated terminals. Doc. No: 2037023700 Revision: A Release Date: 04-27-21 Revision Date: 04-27-21 UNCONTROLLED COPY Page 1 of 6 FineAdjust Applicator for Micro-Fit Plus Terminals DEFINITION OF TERMS CRIMP/TRANSITION K L K L Feature Requirement 1. 2. 3. 4. 5. 6. 7. 8. 3° Max 3° Max 4° Max 8° Max 0.05-0.35mm (.002-.014”) Not Applicable 0.80mm (.031”) 0.20mm (.008”) Max Terminal Order No. Wire Size Conductor Crimp 206460 215953 Terminal Order No. Insulation Crimp 206460 215953 Terminal Order No. Pull Force 206460 215953 9 SECTION K-K SECTION L-L CRIMP SPECIFICATIONS Bend Up Bend Down Twist Roll Bell Mouth Rear Bell Mouth Front Conductor Brush Cut-Off Tab 1 0 20 AWG 22 AWG 24 AWG Wire Size 20 AWG 22 AWG 24 AWG Wire Size 20 AWG 22 AWG 24 AWG 9. Crimp Height 10. Crimp Width (Ref) 0.91-0.99mm .036-.039 In. 0.84-0.91mm .033-.036 In. 0.79-0.84mm .031-.033 In. 11. Crimp Height (Ref) 1.40-1.50mm .055-.059 In. 1.40-1.50mm .055-.059 In. 1.40-1.50mm .055-.059 In. 12. Crimp Width (Ref) 2.30mm 2.30mm 2.30mm Minimum Pull 71.1 N 44.4 N 28.5 N .090 In. .090 In. .090 In. Force 1.80-2.05mm .071-.081 In. 1.80-2.05mm .071-.081 In. 1.80-2.05mm .071-.081 In. 16.0 lb. 10.0 lb. 6.4 lb. To be measured with no influence from the insulation crimp. Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. 3. Terminal Oiler (63801-7240) will improve tooling life and minimize crimp extrusions. See 63800-4900 FineAdjust manual. Doc. No: 2037023700 Revision: A Release Date: 04-27-21 Revision Date: 04-27-21 UNCONTROLLED COPY Page 2 of 6 FineAdjust Applicator for Micro-Fit Plus Terminals NOTES General Notes 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FineAdjust manual. WARNINGS CAUTION: This applicator must be installed in a press with a standard shut height of 135.80mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex tooling crimp specifications are valid only when used with Molex terminals and tooling manufactured by Molex and sold by Molex or authorized distributors (“Molex Tooling”). When using tooling other than Molex Tooling with Molex-specific connector systems listed in our ATS documents, the Molex Tooling qualification does not apply, and the responsibility for full qualification of the connector system is that of the customer. Molex accepts no liability for connector performance or tooling support where tooling other than Molex Tooling is used or where Molex Tooling is modified. Doc. No: 2037023700 Revision: A Release Date: 04-27-21 Revision Date: 04-27-21 UNCONTROLLED COPY Page 3 of 6 FineAdjust Applicator for Micro-Fit Plus Terminals PARTS LIST Item Order No. 1 2 3 4 5 6 203702-3770 63446-1902 63444-1421 63445-1905 63445-1451 63443-0005 63443-0012 7 8 9 10 11 12 13 14 15 16 17 18 19 63443-0024 01124-1067 63443-0009 63443-0090 200213-7552 63443-2806 63443-2905 63600-0021 01118-4083 63443-7137 63443-0093 01117-0022 63443-6113 20 21 22 63800-4901 63801-3281 63801-4650 23 24 25 26 27 28 29 30 31 — — — — — — — — — FineAdjust Applicator 203702-3700 Engineering No. Description Perishable Tooling 203702-3770 Tool Kit (All "Y" Items) 63446-1902 Insulation Punch 63444-1421 Conductor Punch 63445-1905 Insulation Anvil 63445-1451 Conductor Anvil 63443-0005 Cut-Off Plunger 63443-0012 Front Plunger Retainer Non-Perishable Components 63443-0024 Key 4996-4 Cut-Off Plunger Spring 63443-0009 Front Scrap Chute 63443-0090 Wire Stop Assembly 200213-7552 Anvil Mount 63443-2806 Front Plunger Striker 63443-2905 Wire Hold Down Plunger 63600-0021 Wire Hold Down Spring 60707-8 Terminal Guide 63443-7137 Nose Hold Down 63443-0093 Nose Hold Down Shank 1736-21 Hold Down Spring 63443-6113 Rear Track Cover Frame 63800-4901 Top 63801-3281 Base 63801-4650 Track Hardware — M3 x 6 SHCS — M3 x 6 FHCS — M3 x 10 SHCS M4 x 6 SHCS — — M4 x 12 BHCS — M4 x 50 SHCS — M5 x 12 SHCS — #10-32 x 3/8" Flat Point SSS — #10-32 Hex Jam Nut Quantity Ref 1Y 1Y 1Y 1Y 1Y 1Y 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2* 1* 1* 2* 2* 2* 1* 1* 1* *Fastener parts can be purchased through most industrial suppliers by using the description in the table above. Doc. No: 2037023700 Revision: A Release Date: 04-27-21 Revision Date: 04-27-21 UNCONTROLLED COPY Page 4 of 6 FineAdjust Applicator for Micro-Fit Plus Terminals ASSEMBLY DRAWING 20 30 31 2 1 14 18 12 17 27 (2) 25 13 16 20 22 19 23 21 (2) 10 29 15 4 3 5 11 8 10 7 6 26 24 26 28 Doc. No: 2037023700 Revision: A (2) Figure 1 9 Release Date: 04-27-21 Revision Date: 04-27-21 UNCONTROLLED COPY Page 5 of 6 FineAdjust Applicator for Micro-Fit Plus Terminals Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: applicationtooling@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 2037023700 Revision: A Release Date: 04-27-21 Revision Date: 04-27-21 UNCONTROLLED COPY Page 6 of 6