2037024300

FineAdjust Crimp Applicator for Ultra-Fit Plug Terminals Order Number 203702-4300 Application Tooling Specification FEATURES         Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry-standard mounting and 135.80mm (5.346") shut height Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.015mm (.0006") for conductor crimp height and 0.063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other This tool is IPC/WHMA-A-620 Class 2 Compliant, as indicated below Directly adapts to most automatic wire processing machines For 20-22 AWG terminals, use FineAdjust applicator 203702-4400 SCOPE Products: Ultra-Fit Tang-less Plug Crimp Terminals, 16-18 AWG (UL1061) wire. Terminal Series No. 216946 Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A-620 (1) Terminal (2) Strip Length AWG Wire Type mm In. mm In. mm 216946-5011 216946-5012 16-18 UL1061 1.75-2.05 .069-.081 1.70-2.00 .067-.079 3.5-4.0 216946-5013 (1) To achieve optimum IPC/WHMA-A-620 class 2 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. Doc. No: 2037024300 Revision: A1 Release Date: 09-27-21 Revision Date: 11-10-21 UNCONTROLLED COPY In. .14-.16 Page 1 of 5 FineAdjust Crimp Applicator for Ultra-Fit Plug Terminals DEFINITION OF TERMS CRIMP/TRANSITION K K L L SECTION K-K SECTION L-L Note: Image above is a generic terminal representation. The actual terminals of the scope may look different. CRIMP SPECIFICATION Feature Requirement 1. Bend Up 3° Max 2. Bend Down 3° Max 3. Twist 3° Max 4. Roll 5° Max 5. Bell Mouth Rear 0.30-0.80mm (.012-.031”) 6. Bell Mouth Front Not Applicable 7. Conductor Brush 0.00-1.00mm (.000-.039”) 8. Cut-Off Tab 0.20mm (.008”) Max Terminal Order No. Wire Size 216946-5011 216946-5012 216946-5013 16 AWG 1.18-1.28mm .046-.050 In. 1.95-2.05mm 18 AWG 0.95-1.05mm .037-.041 In. 1.95-2.05mm .077-.081 In. Terminal Order No. Wire Size 216946-5011 216946-5012 216946-5013 Terminal Order No. Wire Size 216946-5011 216946-5012 216946-5013 16 AWG 68.4 N 15.3 lb. 18 AWG 68.4 N 15.3 lb. Conductor Crimp Insulation Crimp Pull Force 9. Crimp Height 10. Crimp Width (Ref) .077-.081 In. 11. Crimp Height (Ref) 12. Crimp Width (Ref) 16 AWG 2.13mm .084 In. 2.45mm .096 In. 18 AWG 1.98mm .078 In. 2.40mm .094 In. Minimum Pull Force To be measured with no influence from the insulation crimp. Tool Qualification Notes 1. Pull force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. 3. Terminal oiler (63801-7240) required to improve tooling life and minimize the crimp sticking in the punches. See 63800-4900 FineAdjust manual. Doc. No: 2037024300 Revision: A1 Release Date: 09-27-21 Revision Date: 11-10-21 UNCONTROLLED COPY Page 2 of 5 FineAdjust Crimp Applicator for Ultra-Fit Plug Terminals PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 FineAdjust Applicator 203702-4300 Engineering No. Description Perishable Tooling 203702-4370 203702-4370 Tool Kit (All “Y” Items) 200216-2002 200216-2002 Conductor Punch 63455-2001 63455-2001 Conductor Anvil 63454-2404 63454-2404 Insulation Punch 63445-2411 63445-2411 Insulation Anvil 63443-0002 63443-0002 Cut-Off Plunger 63443-0012 63443-0012 Front Plunger Retainer Other Components 11-17-0022 1739-21 Compression Spring 11-18-4083 60707-8 Feed Guide 11-24-1067 4996-4 Cut-Off Plunger Spring 63443-0009 63443-0009 Front Scrap Chute 63443-0024 63443-0024 Key 63443-0090 63443-0090 Wire Stop 63443-0093 63443-0093 Shank 200213-7511 200213-7511 Anvil Mount 63443-2802 63443-2802 Front Plunger Striker 63443-2911 63443-2911 Wire Hold Down Plunger 63443-7101 63443-7101 Terminal Hold Down 63443-6115 63443-6115 Rear Cover 63600-0021 63600-0021 Compression Spring Frame 63800-4901 63800-4901 Top 63801-3281 63801-3281 Base 63801-4650 63801-4650 Track Hardware — — M3 by 6 Long SHCS — — M3 by 6 Long FHCS — — M3 by 8 Long SHCS — — M4 by 6 Long SHCS — — M4 by 12 Long BHCS — — M4 by 50 Long SHCS — — M5 by 12 Long SHCS — — M5 by 10 Long Flat Point SSS — — M5 Hex Jam Nut * Available from an industrial supply company. Doc. No: 2037024300 Revision: A1 Order No. Release Date: 09-27-21 Revision Date: 11-10-21 Quantity REF 1Y 1Y 1Y 1Y 1Y 1Y UNCONTROLLED COPY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2* 1* 1* 2* 2* 2* 1* 1* 1* Page 3 of 5 FineAdjust Crimp Applicator for Ultra-Fit Plug Terminals ASSEMBLY DRAWING 20 30 31 1 7 3 19 15 13 27 (2) 25 16 17 18 20 22 21 (2) 23 12 8 29 14 5 26 2 4 12 9 11 6 24 Figure 1 28 (2) Doc. No: 2037024300 Revision: A1 10 26 Release Date: 09-27-21 Revision Date: 11-10-21 UNCONTROLLED COPY Page 4 of 5 FineAdjust Crimp Applicator for Ultra-Fit Plug Terminals NOTES 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FineAdjust manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 2037024300 Revision: A1 Release Date: 09-27-21 Revision Date: 11-10-21 UNCONTROLLED COPY Page 5 of 5