PRODUCT SPECIFICATION
SQUBA 1.8
Wire to Wire
INTERCONNECT SYSTEMS
Female Crimp Terminal
Male Crimp Terminal
Series: 204301
Series: 204226
Receptacle
Plug
Series: 204220
Series: 204223
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
Plug with Clip Slot
Series: 204223
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
Table of Contents
ITEMS
PAGE
1.0
SCOPE ............................................................................................................... 4
2.0
PRODUCT DESCRIPTION ................................................................................ 4
2.1 PRODUCT NAME AND SERIES NUMBER (S) .............................. 4
2.2 DIMENSIONS, MATERIALS, PLATING AND MARKINGS ............. 4
2.3 SAFETY AGENCY APPROVALS .................................................... 4
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION ........................................ 5
3.1 MOLEX DOCUMENTS .................................................................... 5
3.2 INDUSTRY DOCUMENTS .............................................................. 5
4.0
ELECTRICAL PERFORMANCE RATINGS ....................................................... 5
4.1 VOLTAGE ........................................................................................ 5
4.2 APPLICABLE WIRES ...................................................................... 5
4.3 MAXIMUM CURRENT RATING (Amperes)** ................................. 5
4.4 VOLTAGE DROP AT RATED CURRENT ....................................... 7
4.5 TEMPERATURE .............................................................................. 7
4.6 DURABILITY .................................................................................... 8
5.0
QUALIFICATION ................................................................................................ 8
6.0
PERFORMANCE ................................................................................................ 9
6.1 ELECTRICAL PERFORMANCE ...................................................... 9
6.2 MECHANICAL PERFORMANCE .................................................. 10
6.3 ENVIRONMENTAL PERFORMANCE ........................................... 12
7.0
TEST SEQUENCE GROUPS ........................................................................... 13
8.0
PACKAGING .................................................................................................... 15
9.0
OTHER INFORMATION ................................................................................... 15
9.1 CRIMP APPLICATION TOOLING ................................................. 15
9.2 CABLE TIE AND/ OR TWIST LOCATION ..................................... 15
10.0 POLARIZATION AND KEYING OPTIONS ....................................................... 16
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PRODUCT SPECIFICATION
Squba 1.8 Interconnect System
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PRODUCT SPECIFICATION
1.0
SCOPE
This Product Specification covers the performance requirements for the Squba 1.8 Sealed Wire-To-Wire, 1.80mm
pitch single row connector series which uses copper terminals with tin plated contact interface terminated with 22
to 24 AWG wire using Molex crimp technology. The mated system meets IP68 requirements.
2.0
PRODUCT DESCRIPTION
2.1
2.2
PRODUCT NAME AND SERIES NUMBER (S)
Description
Squba 1.8, Female Crimp Terminal
Squba 1.8, Male Crimp Terminal
Squba 1.8, receptacle assembly
Series Number
204301
204226
204220
Squba 1.8, plug assembly
204223
Squba 1.8, plug assembly with clip slot
204223
DIMENSIONS, MATERIALS, PLATING AND MARKINGS
Dimensions & Plating: See individual sales drawings.
Material: RoHS compliant materials*.
*Refer to the “Product Environmental Compliance” section in Molex.com to know the individual PN RoHS compliance
status
2.3
SAFETY AGENCY APPROVALS
UL / cUL File Number: E29179
UL-cUL Ratings
150 volts AC/DC – 4 Amps with 22 AWG leads
105°C
IEC 61984 Compliant
UL-IEC ratings
150 volts AC/DC – 4 Amps with 22 AWG and 24
-40°C to + 105°C
AWG leads
NRTL type examination certificate available from Molex upon request
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PRODUCT SPECIFICATION
Squba 1.8 Interconnect System
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PRODUCT SPECIFICATION
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION
3.1
MOLEX DOCUMENTS
Squba 1.8 Interconnect System Connectors Test summary 2042200000-TS-000
Squba 1.8 Interconnect System Connectors Test summary 2042200100-TS-000
Squba 1.8 Interconnect System Connectors Application summary 2042200000-AS-000
Molex Quality Crimping Handbook Order No. 63800-0029
Molex Moisture Technical Advisory AS-45499-001
Molex Package Handling Specification 454990100-PK
ATS – Application Tooling Specification*
*Application Tooling Specification for terminals is not provided in this document. ATS for terminals can be available
from respective terminal part number page in Molex.com
3.2
INDUSTRY DOCUMENTS
EIA-364-1000
UL-60950-1
IEC / EN 61984
SAE/USCAR-2 Revision 7
4.0
ELECTRICAL PERFORMANCE RATINGS
4.1
VOLTAGE
125 VAC RMS or DC
4.2
APPLICABLE WIRES
Stranded Wire Gauge: 22 to 24 AWG
Insulation Diameter: 0.95 mm – 1.4 mm
4.3
MAXIMUM CURRENT RATING (Amperes)**
**Note: Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector with all
circuits powered in still air. Ratings are based on a 30°C maximum temperature rise limit over ambient
(room temperature). Current rating is application dependent and below charts are intended as a guideline.
Appropriate de-rating is required depending on factors such as higher ambient temperature, gross heating
from adjacent modules or components and other factors that influence connector performance.
Wire
AWG
22
24
Ckt Size
2
6.5 A
5.5 A
4
5.25 A
4.5 A
6
5.0 A
4.25 A
8
5.0 A
4.0 A
10
5.0 A
4.0 A
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PRODUCT SPECIFICATION
Squba 1.8 Interconnect System
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
4.4
VOLTAGE DROP AT RATED CURRENT
4.5
TEMPERATURE
Operating Range (including T-rise from applied current): - 40°C to + 105°C
Non-operating Range: - 40°C to + 105°C
Field Temperature and Field Life: 60°C for 10 years (based EIA-364-1000, table 8)
Note: Temperature life test duration (section 6.3. item 17) assumes that the contact spends its entire life at
the rated field maximum temperature (based on EIA-364-1000, section 7).
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
4.6
DURABILITY
Tin plated: 10 mating cycles
As tested in accordance with EIA-364-1000 test method (see sec 6.2 of this specification). Durability per EIA-364-09
5.0
QUALIFICATION
Laboratory condition, sample selection and test sequences are in accordance with EIA-364-1000.
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PRODUCT SPECIFICATION
6.0
PERFORMANCE
6.1
ELECTRICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
1
Contact
Resistance
(Low Level)
Per EIA 364-23
Mate connectors: apply a maximum voltage
of 20 mV and a current of 100 mA. Wire
resistance shall be removed from the
measured value.
10 milliohms
MAXIMUM
[initial]
2
Insulation
Resistance
Per EIA-364-21
Mate connectors: apply a voltage of 500
VDC between adjacent terminals and
between terminals to ground.
100 Megohms
MINIMUM
3
Dielectric
Withstanding
Voltage
Per EIA 364-20 (initial only)
Mate connectors: apply a voltage of 1250
VAC for 1 minute between adjacent terminals
and between terminals to ground.
No breakdown.
Current leakage < 5 mA
4
Temperature
Rise
(via current
profiling)
Per EIA 364-70B
Temperature rise:
+30°C MAXIMUM
See chart section 4.3
5
Voltage Drop
(at rated current)
Per EIA 364-70B
Mate connectors. Apply the rated current.
See chart section 4.4
6
Contact Resistance
@ Rated Current
Mate connectors: Apply a maximum voltage
of 20mV at rated current. Wire resistance
shall be removed from the measured value.
10 milliohms Max (Initial)
7
Contact Resistance
of Wire Termination
Terminate the applicable wire to the terminal
and measure wire using a voltage of 20mV
and a current of 100mA
10 milliohms Max (Initial)
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
6.2
MECHANICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
8
Connector Mate
Forces
(w/o thumb latch)
Insert and withdraw (male to female) at a rate
of 25 ± 6 mm (1 ± ¼ inch) per minute.
45 N (16.9 lbf) MAX
9
Connector
Un-mate Forces
(w/o thumb latch)
Insert and withdraw (male to female) at a rate
of 25 ± 6 mm (1 ± ¼ inch) per minute.
35 N (13.5 lbf) MAX
10
Connector Un-mate
Force w/ Thumb
Latch Locked
(destructive)
Mate loaded connectors fully. Pull connectors
apart at a rate of 25 ± 6mm
(1 ± ¼ inch) per minute.
75 N (10.12 lbf) MIN
11
Crimp Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal
at a rate of 25 ± 6 mm (1 ± ¼ inch).
5 N (1.1 lbf)
MAX insertion force
12
Crimp Terminal
Retention Force
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm (1 ± ¼ inch)
per minute.
30 N (4.5 lbf)
MIN retention force
13
Durability
(w/o thumb latch)
Per EIA-364-09
Mate/un-mate connectors 10 cycles at a
maximum rate of 10 cycles per minute
10 milliohms MAX
(change from initial)
14
Durability
(pre-conditioning)
Per EIA-364-09
Mate/un-mate connectors 5 cycles at a
maximum rate of 10 cycles per minute
10 milliohms MAX
(change from initial)
15
Vibration
Per EIA-364-28 test condition VII-D
Mate connectors and vibrate for 15 minutes
each axis.
10 milliohms MAX
(change from initial)
&
Discontinuity < 1 microsecond
16
Wire Crimp
Pullout Force
(Axial)
Apply an axial pullout force on the wire at a
rate of 25 ± 6 mm (1 ± ¼ inch).
22 awg = 35.6 N (8 lbf)
24 awg = 22.3 N (5 lbf)
17
Thumb Latch
Operation Force
Depress latch at a rate of 25 ± 6mm
(1 ± ¼ inch) per minute.
15 N (3.37 lbf) MAX
18
Re-seating
Perform 3 mate / un-mate cycles
10 milliohms MAX
(change from initial)
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
6.2
MECHANICAL PERFORMANCE (Continued)
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
19
Mechanical Shock
Mate connectors and shock at 50g’s with ½ sine
wave (11 milliseconds) shocks in ±x, ±Y, ±z axes
(18 shocks total)
10 milliohms max
20
Clip Engage and
Disengage Force
21
Connector Mounting
Feature Mechanical
Strength
22
Per SAE/USCAR-2 Rev 7 section 5.4.5
60N Max Insertion
110N Min Disengage
Per SAE/USCAR-2 Rev 7 Section 5.4.11
50N Min F1 to F4, F6
Insert and withdraw fully loaded connector
Thumb Latch Yield
housings (10 times) and pull apart at a speed rate
Strength
of 25 +/- 6mm / minute
70N Minimum
*refer appendix A for directions F1 to F6
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PRODUCT SPECIFICATION
6.3
ENVIRONMENTAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
23
Temperature Life
Per EIA-364-17
Mate Connectors, expose to 108 hours at
105°C
10 milliohms MAX
(change from initial)
24
Temperature Life
(pre-conditioning)
Per EIA-364-17
Mate Connectors, expose to 66 hours at
105°C
10 milliohms MAX
(change from initial)
25
Thermal Shock
Per EIA-364-32
Mate connectors: expose for 5 cycles
Between temperatures –40 and 105° C;
Dwell 0.5 hours at each temperature.
10 milliohms MAX
(change from initial)
Visual: No Damage
26
Cyclic Temperature
and Humidity
Per EIA-364-31 method 3
Mate connectors: expose to 24 cycles from
25 °C / 80% RH to 65 °C / 50% RH
10 milliohms MAX
(change from initial)
27
IPX8 Continuous
Water Immersion
28
IP6X Dust
Exposure
IEC 60529, Ed. 2.1, Category 1 Enclosure.
8 hour duration.
No deposit of dust indicating
ingress inside the connector
system
29
Humidity (Steady
State)
Mate Connectors: expose to a temperature of
40 ± 2⁰C with a relative humidity of 90-95% for
96 hours
Note: Remove surface moisture and air dry for
1hour prior to measurements
10 milliohms Max (change
from initial)
30
Cold Resistance
Mate Connectors:
Duration: 96 hours;
Temperature: -40 ± 3⁰C
10 milliohms Max (change
from initial)
Salt Spray
Mate Connectors:
Duration: 48 hours exposure;
Atmosphere: Salt spray from a 5% solution;
Temperature: 35 +1/-2⁰C
10 milliohms Max (change
from initial)
Thermal Cycling
Cycle the connector between 15⁰ ± 3⁰C and
85⁰ ± 3⁰C, 500 cycles. Humidity is not
controlled.
EIA-364-1000, Table 5
10 milliohms Max (change
from initial)
31
32
IEC 60529, Ed. 2.1. Mate connectors and
No signs of water indicating
immerse in water at a depth of 1.5 meter from ingress inside the connector
the water surface for 30 minutes.
system
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
7.0
TEST SEQUENCE GROUPS
Reliability Test Sequences Per EIA-364-1000
Group I
Temperature Life
Group II
Thermal Shock
Group III
Vibration
Group VII a
DWV/IR
Group VII b
Durability
|
|
|
|
|
Initial Contact
Resistance
Initial Contact
Resistance
Initial Contact
Resistance
Dielectric
withstanding
voltage
Initial Contact
Resistance
|
|
|
|
|
Durability
(pre-conditioning)
Durability
(pre-conditioning)
Durability
(pre-conditioning)
Insulation
Resistance
Durability
|
|
|
|
Contact Resistance
Contact Resistance
Contact Resistance
Contact
Resistance
|
|
|
Temperature Life
Thermal Shock
Temperature Life
(Pre-conditioning)
|
|
|
Contact Resistance
Contact Resistance
Contact Resistance
|
|
|
Reseating
Cyclic Temperature
and Humidity
Random Vibration
|
|
|
Contact Resistance
Contact Resistance
Contact Resistance
|
Reseating
|
Contact Resistance
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
Temperature
Rise
Water Sealing
Characterization
(IPX8)
|
|
T-rise profiling
Visual
|
Dust Sealing
Characterization
(IP6X)
|
Visual
Connector Mate / Un-mate
Force
|
Voltage drop
Crimp Terminal Insertion force
|
|
Steady State
Temperature
Rise
Individual Tests
Voltage Drop
IP6X Dust Test
IPX8 Leak Test
Crimp Terminal Retention force
Steady State
Voltage Drop
Thumb Latch Operation Force
Wire Pullout force (Axial)
Visual
Thumb Latch Operation Force
Visual
Thumb Latch Yield Strength
Connector Mounting Feature
Mechanical Strength
Clip Engage and Disengage
Force
Weather Cap Mate/Unmate
Forces
Vibration (Weather caps)
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PRODUCT SPECIFICATION
8.0
PACKAGING
Parts shall be packaged to protect against damage during normal handling, transit and storage.
See Packaging specification listed below for Squba 1.8 System –
Receptacle Assembly Packaging Specification.………………………….2042200000-PK
Plug Assembly Packaging Specification……………………………………2042230000-PK
Receptacle Crimp Terminal Packaging Specification. ….……………….2042200000-PK
Plug Crimp Terminal Packaging Specification….…………………………2042230000-PK
Plug Assembly with Clip slot Packaging Specification……………………2042230100-PK
9.0
OTHER INFORMATION
9.1
CRIMP APPLICATION TOOLING
Terminal Series
AWG
204301
22-24
22
204226
24
9.2
Crimp Applicator
Order
Number
638083700
Crimp Hand Tool
2002180400
2002180400
Crimp Applicator
2130690510
2130690510
Crimp Hand Tool
2002180400
2002180400
Crimp Applicator
2130690500
2130690500
Crimp Hand Tool
2002180400
2002180400
Description
Crimp Spec Document Number
638083700
CABLE TIE AND/ OR TWIST LOCATION
CKT Size
2-6
8
10
Dim T Min.
50.8 mm (2.00”)
76.2 mm (3.00”)
101.6 mm (4.00”)
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PRODUCT SPECIFICATION
The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant bias by
external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that
repositions them from their natural relaxed state or location where they enter the housing. Wires are to be
dressed in such a manner to allow the terminals to float freely in the pocket. This dimension is general
recommendation and may need to be adjusted for different wire gauges and wire type and insulation thickness
and insulation material.
10.0
POLARIZATION AND KEYING OPTIONS
10.1 Squba 1.8, Receptacle Assembly (Series: 204220)
10.2
Squba 1.8, Plug Assembly (Series: 204223)
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
APPENDIX A
Connector Mounting Feature Mechanical Strength: Force Application Directions
(Per SAE/USCAR-2 Rev 6 Section 5.4.11)
F4
F6
F5
F1
F3
F2
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EC No: 723313
DATE: 2022/09/30
DOCUMENT NUMBER:
2042200000-PS
TITLE:
SHEET No.
PRODUCT SPECIFICATION
Squba 1.8 Interconnect System
17 of 17
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
VENKAS5
VENKAS5
MRAMAKRISHNA
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