PRODUCT SPECIFICATION
MULTICATTM MID POWER
Wire-To-Wire AND Wire-To-Board
CONNECTOR SYSTEM
Female Crimp Contact
Male Crimp Contact
Series: 202936
Series: 202935
Receptacle Housing
Plug Housing
Series: 205926
Series: 205925
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
1 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
Vertical Header
Backshell
Series: 205927
Series: 205929
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
2 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
Table of Contents
ITEMS
PAGE
1.0
SCOPE ....................................................................................................................... 4
2.0
PRODUCT DESCRIPTION ........................................................................................ 4
2.1 DESCRIPTION, SERIES NUMBER, AND LINKS ................................... 4
2.2 DIMENSIONS, MATERIALS, PLATINGS ................................................ 5
2.3 ENVIRONMENTAL CONFORMANCE .................................................... 5
2.4 SAFETY AGENCY LISTINGS ................................................................. 5
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION ................................................ 5
3.1 MOLEX DOCUMENTS ............................................................................ 5
3.2 INDUSTRY DOCUMENTS ...................................................................... 5
4.0
ELECTRICAL PERFORMANCE RATINGS ............................................................... 6
4.1 VOLTAGE ................................................................................................ 6
4.2 APPLICABLE WIRES .............................................................................. 6
4.3 CURRENT RATING (MAXIMUM AMPERES) ......................................... 6
4.4 TEMPERATURE ...................................................................................... 9
4.5 DURABILITY ............................................................................................ 9
5.0
QUALIFICATION ........................................................................................................ 9
6.0
PERFORMANCE ...................................................................................................... 10
6.1 ELECTRICAL PERFORMANCE ............................................................ 10
6.2 MECHANICAL PERFORMANCE .......................................................... 11
6.3 ENVIRONMENTAL PERFORMANCE ................................................... 14
7.0
TEST SEQUENCE GROUPS ................................................................................... 15
8.0
SOLDER INFORMATION ......................................................................................... 17
8.1 SOLDER PROCESS TEMPERATURES ............................................... 17
8.2 REFLOW SOLDERING PROFILE ......................................................... 17
9.0
PACKAGING ............................................................................................................ 18
10.0 POLARIZATION AND KEYING OPTIONS ............................................................... 19
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
3 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
1.0
SCOPE
This Product Specification covers the 3.60 mm (.141 inch) pitch (in both X and Y direction) connector series
terminated with 20 to 28 AWG wire using crimp technology with gold plating.
This Product Specification also covers the 3.60 mm (.141 inch) pitch (in both X and Y direction) printed
circuit board (PCB) connector series with gold plating.
2.0
PRODUCT DESCRIPTION
2.1
DESCRIPTION, SERIES NUMBER, AND LINKS
DESCRIPTION
MULTICAT MID POWER FEMALE CRIMP CONTACT 20-28 AWG
MULTICAT MID POWER MALE CRIMP CONTACT 20-28 AWG
MULTICAT MID POWER RECEPTACLE HOUSING 2X4 KEY A BLACK
MULTICAT MID POWER RECEPTACLE HOUSING 2X4 KEY B NATURAL
MULTICAT MID POWER RECEPTACLE HOUSING 2X10 KEY A BLACK
MULTICAT MID POWER RECEPTACLE HOUSING 2X10 KEY B NATURAL
MULTICAT MID POWER RECEPTACLE HOUSING WITH CPA 2X4 KEY A BLACK
MULTICAT MID POWER RECEPTACLE HOUSING WITH CPA 2X4 KEY B NATURAL
MULTICAT MID POWER RECEPTACLE HOUSING WITH CPA 2X10 KEY A BLACK
MULTICAT MID POWER RECEPTACLE HOUSING WITH CPA 2X10 KEY B NATURAL
MULTICAT MID POWER VERTICAL HEADER 2X4 KEY A BLACK
MULTICAT MID POWER VERTICAL HEADER 2X4 KEY B NATURAL
MULTICAT MID POWER VERTICAL HEADER 2X10 KEY A BLACK
MULTICAT MID POWER VERTICAL HEADER 2X10 KEY B NATURAL
MULTICAT MID POWER BACKSHELL 2X4 BLACK 20-28 AWG
MULTICAT MID POWER BACKSHELL 2X4 NATURAL 20-28 AWG
MULTICAT MID POWER BACKSHELL 2X10 BLACK 20-28 AWG
MULTICAT MID POWER BACKSHELL 2X10 NATURAL 20-28 AWG
MULTICAT MID POWER PLUG HOUSING 2X4 KEY A BLACK
MULTICAT MID POWER PLUG HOUSING 2X4 KEY B NATURAL
MULTICAT MID POWER PLUG HOUSING 2X10 KEY A BLACK
MULTICAT MID POWER PLUG HOUSING 2X10 KEY B NATURAL
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
SERIES NUMBER
202936
202935
205926
205927
205929
205925
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
4 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
2.2
DIMENSIONS, MATERIALS, PLATINGS
Refer Sales Drawings 2059250000-SD, 2059260000-SD, 2059271070-SD, 2059290000-SD,
2029350000-SD and 2029360000-SD.
2.3
ENVIRONMENTAL CONFORMANCE
To find product compliance information:
a. Go to molex.com
b. Enter the part number in the search field.
c. At the bottom of the page go to “Environmental” to see compliance status.
2.4
SAFETY AGENCY LISTINGS
UL / cUL File Number: E29179
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION
3.1
MOLEX DOCUMENTS
MultiCat In-Line Power Connector System Test summary 2059250000-TS-000
MultiCat In-Line Power Connector System Application summary 2059250000-AS-000
Molex Quality Crimping Handbook Order No. 63800-0029
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
Molex Package Handling Specification 454990100-PK
ATS – Application Tooling Specification*
*Application Tooling Specification for terminals is not provided in this document. ATS for terminals can be
available from respective terminal part number page in Molex.com
3.2
INDUSTRY DOCUMENTS
EIA-364-1000
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
5 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
4.0
ELECTRICAL PERFORMANCE RATINGS
4.1
VOLTAGE
500 Volts AC/DC
4.2
APPLICABLE WIRES
AWG
20
22
24
26
28
4.3
Nominal Insulation Diameter
1.60 mm
1.40 mm
1.20 mm
1.10 mm
0.90 mm
CURRENT RATING (MAXIMUM AMPERES)
Note: Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector
with all circuits powered using UL10086 stranded wire. Ratings are based on a 30°C maximum
temperature rise limit over ambient (see section 6.1.4 for specifications). Current is dependent on
connector size, ambient temperature, printed circuit board characteristics and related factors.
Actual current rating is application dependent and should be evaluated for each use.
Note: PCB trace design can greatly affect temperature rise results in Wire-to-Board applications.
20 AWG
22 AWG
24 AWG
26 AWG
28 AWG
#Estimated
8 CIRCUIT
Wire-to-Wire
Wire-to-Board
6.5 A
6.0A
#
5.5 A
5.0A#
5.0 A
4.5A
4.0 A#
4.0A#
3.0 A
3.0A
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
20 CIRCUIT
Wire-to-Wire
Wire-to-Board
6.0 A
4.5A
#
5.0 A
4.0A#
4.5 A
3.0A
3.5 A#
3.0A#
2.5 A
2.5A
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
6 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
7 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
8 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
4.4
TEMPERATURE
Operating Temperature Range:
4.5
- 40°C to + 150°C
DURABILITY
Plating Type
Number of Cycles
Gold Plated
500
As tested in accordance with EIA-364-1000 test method (see sec 6.2.11 of this specification). Durability per
EIA-364-09
5.0
QUALIFICATION
Laboratory condition, sample selection and test sequences are in accordance with EIA-364-1000.
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
9 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
6.0
PERFORMANCE
6.1
ITEM
ELECTRICAL PERFORMANCE
TEST CONDITION
REQUIREMENT
Mate connectors: apply a maximum
voltage of 20 mV and a current of
100 mA.
EIA-364-23B
10 mΩ
MAXIMUM
[initial]
6.1.2
Insulation
Resistance
Mate connectors: apply a voltage of 500
VDC between adjacent terminals and
between terminals to ground.
EIA-364-21D
1000 MΩ
MINIMUM
6.1.3
Dielectric
Withstanding
Voltage
(DWV)
Mate connectors: apply a voltage of 2000
VAC for 1 minute between adjacent
terminals and between terminals to
ground.
EIA-364-20E, Method B
No breakdown;
current leakage < 5 mA
6.1.4
Temperature
Rise versus current
(Step Profiling)
Mate connectors: measure the
temperature rise at the rated current.
EIA-364-70B, Method 2
Temperature rise:
+30 °C MAXIMUM
[over ambient]
6.1.1
6.1.5
DESCRIPTION
Low Lovel
Contact
Resistance
(LLCR)
Temperature
Rise versus current
(18-day Stability)
Mate connectors: measure the
temperature rise at the rated current, 2
measurements per day, test method 3
(30 Min on & 15 Min off) per EIA-364-55
Test condition A
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
Temperature rise:
+30 °C MAXIMUM
[over ambient]
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
10 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
6.2
MECHANICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.2.1
Connector Mate
and
Unmate Forces
[Initial cycle]
Latch disabled
Mate and unmate connector (male to
female) at a rate of 25 ± 6 mm
(1 ± ¼ inch) per minute.
EIA-364-13E, Method A
3.4 N Max (0.76 lbf)
MAXIMUM mate force per
CKT
and
0.2 N (0.044 lbf)
MINIMUM unmate force per
CKT
6.2.2
Crimp Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the
terminal at a rate of 25 ± 6 mm
(1 ± ¼ inch).
EIA-364-05B
35.0 N (7.86 lbf)
MAXIMUM insertion force
Crimp Terminal
Retention Force
(in Housing)
6.2.3
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm
(1 ± ¼ inch) per minute.
EIA-364-29C, Method C
after High Temperature
exposure (see item 6.3.24)
50 N (11.24 lbf)
MINIMUM retention force
Terminal
6.2.4
Push Force
(From Vertical header)
Axial pullout force on the terminal in the
housing at a rate of 25 ± 6 mm
(1 ± ¼ inch) per minute.
EIA-364-29C, Method C
40 N (8.99 lbf)
MINIMUM retention force
6.2.5
Housing Locking
Mechanism Strength
(Initial)
Exert an axial force at a rate of 13 mm
per minute (0.5 inch per minute) to
separate the housing halves.
EIA-364-98
150 N (33.72 lbf)
MINIMUM retention force
6.2.6
Housing Locking
Mechanism Strength
(after 500 Cycles)
Exert an axial force at a rate of 13 mm
per minute (0.5 inch per minute) to
separate the housing halves.
EIA-364-98
150 N (33.72 lbf)
MINIMUM retention force
6.2.7
Connector Audible
Feedback
The connector lock must provide audible
feedback during connector mating.
USCAR-2, Rev 6, Paragraph 5.4.7
7 dB over Ambient
6.2.8
Connector Position
Assurance (CPA)
Insertion Force
The force to insert the CPA from the
preload (as shipped) position to the final
position at a rate of 50 ± 6 mm
(2 ± ¼ inch) per minute.
22 N (4.94 lbf)
MAXIMUM insertion force
MultiCat Power Connectors Web Page
REVISION:
50 N (11.24 lbf)
MINIMUM retention force
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
11 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
6.2
MECHANICAL PERFORMANCE CONTINUED
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.2.9
Connector Position
Assurance (CPA)
Extraction Force
The force to extract the CPA from
the final position to the preload
position at a rate of 50 ± 6 mm
(2 ± ¼ inch) per minute.
30 N (6.74 lbf)
Maximum Extraction Force
6.2.10
Wire
Pullout Force
(Axial)
Durability
6.2.11
EIA-364-1000
Test Group 7
(See section 7.0)
Apply an axial pullout force on the
wire at a rate of 25 ± 6 mm
(1 ± ¼ inch).
EIA-364-08B
Mate and unmate connectors up to
500 cycles at a rate of 300 cycles per
hour. Actuate housing latch
mechanism for each cycle.
EIA-364-09
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
AWG
MINIMUM
pullout force
20
80 N
(17.98 lbf)
22
60 N
(13.48 lbf)
24
35 N
(7.86 lbf)
26
15 N
(3.37 lbf)
28
11 N
(2.47 lbf)
10 mΩ MAXIMUM
(change from initial)
&
Visual: No Damage
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
12 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
6.2
ITEM
6.2.12
MECHANICAL PERFORMANCE CONTINUED
DESCRIPTION
Vibration
(Random)
&
Shock
(Mechanical)
EIA-364-1000
Test Group 3
(see section 7.0)
TEST CONDITION
REQUIREMENT
10mΩ MAXIMUM
(change from initial for
20 & 22 AWG)
&
Discontinuity < 1 microsecond
Mate connectors and vibrate per
EIA 364-28, test condition VII.
(Acceleration 3.1 g)
Mate connectors and shock at 50 g's
with ½ sine wave (11 milliseconds)
shocks in the ±x, ±y, ±z axes
(18 shocks total).
EIA-364-27C, Test Condition A
20mΩ MAXIMUM
(change from initial for
24, 26 & 28 AWG)
&
Discontinuity < 1 microsecond
10mΩ MAXIMUM
(change from Initial for
24, 26 & 28 AWG)
&
Discontinuity < 1 microsecond
[With Backshell]
MECHANICAL PERFORMANCE - BackShell
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.2.13
Backshell Latch
retention
(Initial)
The force to separate the backshell
halves at 25.4 mm/min
150 N (33.72 lbf)
MINIMUM retention force
6.2.14
Backshell Latch
Insertion
Mate the backshell halves at
25.4 mm/min
20 N (4.49 lbf)
MAXIMUM insertion force
6.2.15
Backshell Latch
Cycling
Engage and disengage the latches 9
times. Record backshell latch
insertion & retention forces for 10th
cycle.
20 N (4.49 lbf)
MAXIMUM insertion force
6.2.16
Wire Pullout Force
(Up/Side Direction)
Apply a force on the wire at
25.4 mm/min
70 N (15.74 lbf)
MAXIMUM Pullout force
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
100 N (22.48 lbf)
MINIMUM retention force
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
13 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
6.3
ITEM
ENVIRONMENTAL PERFORMANCE
DESCRIPTION
Thermal Shock
6.3.1
Cyclic Temperature
& Humidity
EIA-364-1000
Test Group 2A & 2B
(See section 7.0)
6.3.2
Corrosive
Atmosphere:
Mixed Flow Gas
(MFG)
EIA-364-1000
Test Group 4
(See section 7.0)
TEST CONDITION
Mate connectors; expose to
5 cycles of:
Temperature °C Duration (Minutes)
-40 + 0/-3
30
+25 ± 10
5 MAXIMUM
+150 + 3/-0
30
+25 ± 10
5 MAXIMUM
EIA-364-32F, Method A,
Test condition IV
Mate connectors: cycle per
EIA-364-31: 24 cycles at
temperature 25 ± 3 °C at 80 ± 5%
relative humidity and 65 ± 3 °C at
50 ± 5% relative humidity; dwell
time of 1.0 hour; ramp time of 0.5
hours.
Mate connectors:
Test per EIA-364-65, Class 2A
REQUIREMENT
10mΩ MAXIMUM
(change from initial)
&
Visual: No Damage
10mΩ MAXIMUM
(change from initial)
&
Visual: No Damage
10mΩ MAXIMUM
(change from initial)
&
Visual: No Damage
Note: Highly recommended to use 1.3Mirometer Au Plating thickness for the MFG application
High Temperature
Exposure
As per
USCAR- 5.6.3
Refer to table 5.9.6
(See section 7.0)
Mate connectors per durability and
expose to 1008 hours at 150 ± 2 °C
USCAR-2, Class T4
6.3.4
Solderability
Per JEDEC
Solder coverage:
95% MINIMUM
6.3.5
Solder
Resistance- Reflow
Soldering
Refer to Section 8.0 for soldering
profile
Visual:
No Damage to insulator
material
6.3.3
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
10mΩ MAXIMUM
(change from initial)
Visual: No Damage
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
14 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
7.0
TEST SEQUENCE GROUPS
Reliability Test Sequences per EIA-364-1000
Group II A
Group II B
Group III
|
|
Initial IR
Initial LLCR
|
|
Dielectric Withstand
Voltage
Durability
(Preconditioning)
|
|
LLCR
Durability
(Preconditioning)
LLCR
|
|
|
Thermal Shock
IR
Temperature Life
(Preconditioning)
|
|
Dielectric Withstand
Voltage
|
|
Initial LLCR
|
Durability
(Preconditioning)
|
LLCR
|
Cyclic
Temperature and
Humidity
|
|
|
IR
LLCR
|
|
Reseating
Dielectric Withstand
Voltage
Mechanical
shock
LLCR
|
Cyclic Temperature
and Humidity
|
Initial LLCR
|
Durability
(Preconditioning)
|
Durability
|
|
LLCR
LLCR
|
Temperature Life
(Preconditioning)
Group VII B
|
LLCR
|
|
|
Initial LLCR
LLCR
Vibration
Group VII A
|
|
Thermal Shock
LLCR
Group IV
|
Initial LLCR
|
Mixed Flow GasUnmated Exposure
80 hours
Durability
|
LLCR
LLCR
|
Mixed Flow Gas-Mated
Exposure 40 hours
|
LLCR
|
LLCR
IR
Thermal
Disturbance
Dielectric Withstand
Voltage
|
LLCR
|
Reseating
Reseating
LLCR
IR
Dielectric Withstand
Voltage
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
15 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
High
Temperature
Exposure @
150° C as per
USCAR-2 5.6.3
table 5.9.6
|
Individual Tests
Temperature
Rise
Connector Mate / Un-mate
Force
Crimp Terminal Insertion force
T-Rise Profiling
Initial LLCR
Crimp Terminal Retention force
|
Durability
(Preconditioning)
Steady State
Terminal Push Force
Temperature
Rise
Wire Pullout force (Axial)
|
Housing Locking mechanism
Strength
LLCR
Connector Audible Feedback
High
Temperature
150°C for
1008 hours
Connector Position Assurance
(CPA) Insertion force
Connector Position Assurance
(CPA) Extraction force
LLCR
Backshell Latch Retention
Terminal
Retention
Force
Backshell Latch Insertion
Backshell Latch Cycling
Wire Pullout force
(Up/Side direction)
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
16 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
8.0
SOLDER INFORMATION
Per SMES-152 and AS-40000-5013
*These specifications establish standard solderability test methods used to evaluate a products ability to
accept molten solder. Solder Process Temperatures and Reflow Solder Profiles will vary based on
application, equipment, solder paste, PCB thickness, etc.
8.1
SOLDER PROCESS TEMPERATURES *
Molex Solderability Specification
SMES-152
Reflow Solder Temperature: 260°C Maximum
8.2
(Click Here)
REFLOW SOLDERING PROFILE *
Molex Connector Heat Resistance
Specification AS-40000-5013
(Click Here)
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
17 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
9.0
Description
Requirement
Average Ramp Rate
3°C/sec Max
Preheat Temperature
150°C Min to 200°C Max
Preheat Time
60 to 180 sec
Ramp to Peak
3°C/sec Max
Time over Liquidus (217°C)
60 to 150 sec
Peak Temperature
260 +0/-5°C
Time within 5°C of Peak
20 to 40 sec
Ramp - Cool Down
6°C/sec Max
Time 25°C to Peak
8 min Max
PACKAGING
Parts shall be packaging to protect the parts from damage during standard shipping, storage, and handling.
Refer Molex.com specific part number webpage to get the exact packaging document for that item.
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
18 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
10.0
POLARIZATION AND KEYING OPTIONS
10.1
Receptacle Housing with CPA, w/o CPA(Series: 205926)
10.2
Plug Housing (Series: 205925)
10.3
Vertical Header (Series: 205927)
MultiCat Power Connectors Web Page
REVISION:
ECM INFORMATION:
EC No: 321661
DATE: 31 / 7 / 2019
DOCUMENT NUMBER:
2059250000-PS
TABLE OF CONTENTS
TITLE:
SHEET No.
TM
PRODUCT SPECIFICATION FOR MULTICAT
MID POWER CONNECTOR SYSTEM (WtW/WtB)
19 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
Manohar R
Manohar R
Ishwar G
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.