PRODUCT SPECIFICATION
KK PLUS 396
Wire-To-Board
CONNECTOR
Crimp Terminal
Receptacle Housing
Series: 45570
Series: 207458
Unshrouded Header with Peg
Unshrouded Header Without Peg
Series: 207478
Series: 207478
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DATE: 11/26/2020
2074580000-PS
SHEET No.
PRODUCT SPECIFICATION
FOR KK PLUS 396 WTB CONNECTOR
EC No: 650168
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PRODUCT SPECIFICATION
Shrouded Header
TPA
Series: 207479
Series: 207459
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DATE: 11/26/2020
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PRODUCT SPECIFICATION
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PRODUCT SPECIFICATION
Table of Contents
ITEMS
PAGE
1.0
SCOPE ....................................................................................................................... 4
2.0
PRODUCT DESCRIPTION ........................................................................................ 4
2.1 DESCRIPTION, SERIES NUMBER, AND LINKS ................................... 4
2.2 DIMENSIONS, MATERIALS, PLATINGS ................................................ 4
2.3 ENVIRONMENTAL CONFORMANCE .................................................... 4
2.4 SAFETY AGENCY LISTINGS ................................................................. 4
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION ................................................ 5
3.1 MOLEX DOCUMENTS ............................................................................ 5
3.2 INDUSTRY DOCUMENTS ...................................................................... 5
4.0
ELECTRICAL PERFORMANCE RATINGS ............................................................... 6
4.1 VOLTAGE ................................................................................................ 6
4.2 CURRENT AND APPLICABLE WIRES ................................................... 6
4.3 TEMPERATURE ...................................................................................... 7
4.4 DURABILITY ............................................................................................ 7
4.5 GLOW WIRE SERIES ............................................................................. 7
5.0
QUALIFICATION ........................................................................................................ 7
6.0
PERFORMANCE ........................................................................................................ 8
6.1 ELECTRICAL PERFORMANCE .............................................................. 8
6.2 MECHANICAL PERFORMANCE ............................................................ 9
6.3 ENVIRONMENTAL PERFORMANCE ................................................... 11
7.0
TEST SEQUENCE GROUPS ................................................................................... 13
8.0
SOLDER INFORMATION ......................................................................................... 15
8.1 SOLDER PROCESS TEMPERATURES ............................................... 15
8.2 REFLOW SOLDERING PROFILE ......................................................... 15
9.0
PACKAGING ............................................................................................................ 16
10.0 CABLE TIE AND / OR TWIST TIE LOCATION ........................................................ 17
11.0 POLARIZATION AND KEYING OPTIONS ............................................................... 18
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PRODUCT SPECIFICATION
1.0
SCOPE
This Product Specification covers 3.96 mm centerline (pitch) connector series terminated with 18 to
20 AWG wire using Crimp technology with tin plating.
2.0
PRODUCT DESCRIPTION
2.1
DESCRIPTION, SERIES NUMBER, AND LINKS
DESCRIPTION
3.96mm Pitch MarKK Crimp Terminal
KK PLUS 396 Receptacle Housing
KK PLUS 396 Unshrouded Header with Peg
KK PLUS 396 Unshrouded Header without Peg
KK PLUS 396 shrouded Header
KK PLUS 396 TPA
2.2
SERIES NUMBER
45570
207458
207478
207478
207479
207459
DIMENSIONS, MATERIALS, PLATINGS
Refer to sales drawings 2074790000-SD, 2074781000-SD, 2074580000-SD, 2074590000SD and SD-45570-001.
2.3
ENVIRONMENTAL CONFORMANCE
To find product compliance information:
a. Go to molex.com
b. Enter the part number in the search field.
c. At the bottom of the page go to “Environmental” to see compliance status.
2.4
SAFETY AGENCY LISTINGS
UL File Number: E29179
CSA File Number: 80036057
IEC File Number: TBE
CB File Number: US-37071-UL
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PRODUCT SPECIFICATION
3.0
APPLICABLE DOCUMENTS AND SPECIFICATION
3.1
MOLEX DOCUMENTS
KK PLUS 396 Connector System Test summary 2074580000-TS-000
KK PLUS 396 Connector System Application summary 2074580000-AS-000
Molex Quality Crimping Handbook Order No. 63800-0029
Molex Solderability Specification SMES-152
Molex Heat Resistance Specification AS-40000-5013
Molex Moisture Technical Advisory AS-45499-001
Molex Package Handling Specification 454990100-PK
ATS – Application Tooling Specification*
*Application Tooling Specification for terminals is not provided in this document. ATS for terminals can be
available from respective terminal part number page in Molex.com
3.2
INDUSTRY DOCUMENTS
EIA-364-1000
UL-60950-1
IEC-60695-2-11
IEC-60335-1
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PRODUCT SPECIFICATION
4.0
ELECTRICAL PERFORMANCE RATINGS
4.1
VOLTAGE
350 Volts AC/DC
4.2
CURRENT AND APPLICABLE WIRES
Item
CIRCUIT
2
3
4
5
6
Rated current (Max.)
and applicable wire
AWG. #18
11.0 A
10.5 A*
10.0 A*
9.5 A*
9.0 A
AWG. #20
10.0 A
9.5 A*
9.0 A*
8.5 A*
8.0 A
*Estimated
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PRODUCT SPECIFICATION
4.3
TEMPERATURE
Operating Temperature Range (includes T-Rise from applied current):
- 40°C to + 105°C
Field Temperature and Field Life: 65°C for 10 years
(based EIA-364-1000, table 8)
Note: Temperature life test duration (section 6.3.1) is based on the assumption that the
contact spends its entire life at the rated field maximum temperature (based on EIA-3641000, table 8).
4.4
DURABILITY
Plating Type
Number of Cycles
Tin Plated
25
As tested in accordance with EIA-364-1000 test method (see sec 6.2.9 of this specification). Durability
per EIA-364-09
4.5
GLOW WIRE SERIES
207458, 207459, 207478 and 207479
5.0
QUALIFICATION
Laboratory condition, sample selection and test sequences are in accordance with EIA-364-1000.
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PRODUCT SPECIFICATION
6.0
PERFORMANCE
6.1
ELECTRICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.1.1
Contact
Resistance
(Low Level)
Mate connectors: apply a maximum
voltage of 20 mV and a current of
100 mA.
EIA-364-23C
10 mΩ MAX
[initial]
6.1.2
Insulation
Resistance
Mate connectors: Apply a voltage of 500
VDC between adjacent terminals and
between terminals to ground.
EIA-364-21C
1000 Megohms
MINIMUM
6.1.3
Dielectric
Withstanding
Voltage
Apply a voltage of 1700 VAC for 1 minute
between adjacent terminals and between
terminals to ground.
EIA-364-20D
No breakdown;
current leakage < 5 mA
6.1.4
Temperature Rise
Mate connectors: measure the
temperature rise at the rated current.
EIA-364-70B, Method 2
Temperature rise: +30°C
MAXIMUM (above ambient)
6.1.5
Temperature Rise
(18-day Stability)
Mate connectors: measure the
temperature rise at the rated current after:
96 hours (Steady state)
240 hours (Current cycling) 45 minutes
ON and 15 minutes OFF per hour
96 hours (Steady state)
Steady state per EIA-364-70B, Method 2.
Current cycling per EIA-364-55A, Test
Condition A, Test Method 4.
Temperature rise: +30 °C
MAXIMUM [over ambient]
6.1.6
Contact
Resistance
@ Rated Current
Mate connectors: apply a maximum
voltage of 20 mV at rated current.
Wire resistance shall be removed from the
measured value.
10 milliohms
MAXIMUM
[initial]
6.1.7
Contact
Resistance of
Wire Termination
(Low Level)
Terminate the applicable wire to the
terminal and measure wire using a voltage
of 20 mV and a current of 100 mA.
5 milliohms
MAXIMUM
[initial]
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PRODUCT SPECIFICATION
6.2
MECHANICAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
6.2.1
Connector Mate
and
Unmate Forces
(Latch deactivated)
Mate and unmate connector
(male to female) at a rate of
25 ± 6 mm (1 ± ¼ inch) per minute.
EIA-364-13E
10.7 N MAX./ CIRCUIT
Mate force
&
3.4 N MIN./ CIRCUIT
Unmate force
6.2.2
Terminal
Insertion Force
(In Housing)
Insert the crimped terminal to housing at
the speed rate of
25±6 mm (1 ± ¼ inch) per minute.
14.7 N
MAXIMUM Insertion force
6.2.3
Terminal
Retention Force
(In Housing)
Axial pullout force on the terminal in the
housing at a rate of
25 ± 6 mm (1 ± ¼ inch) per minute.
35.6 N
MINIMUM Retention force
Wire Pullout Force
(Axial)
Apply an axial pullout force on the wire at
a rate of
25 ± 6 mm (1 ± ¼ inch) per minute.
6.2.4
18
89.0 N
20
57.0 N
Housing Latch
Mechanism Strength
Mate connectors apply axial pull out force
at the speed rate of
13 mm (0.5 inch) per minute.
70.00 N MINIMUM
6.2.6
Header Pin Retention
(Header Housing)
Apply axial push force on the Header pin
in the header housing at a rate of
25 ± 6 mm (1 ± ¼ inch) per minute.
17.5 N MINIMUM
6.2.7
TPA installation to
housing
Install the TPA to the Housings at a rate
of 25 ± 6 mm (1 ± ¼ inch) per minute.
7.40 N MAXIMUM
6.2.8
TPA Latch strength
test
Apply an axial Pullout force at a rate of
13 mm (0.5 inch) per minute.
37.00 N MINIMUM
Durability
Mate and unmate connectors up to 5
cycles (to meet application requirement
of up to 25 cycles over the life of the
connector) at a maximum rate of 10
cycles per minute prior to Environmental
Tests.
EIA-364-09C
10 m MAXIMUM
(change from initial)
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MINIMUM
pullout force
6.2.5
6.2.9
REVISION:
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PRODUCT SPECIFICATION
6.2
ITEM
MECHANICAL PERFORMANCE (CONTD.)
DESCRIPTION
Vibration
(Random)
6.2.10
Test group 3,
EIA-364-1000
Shock
(Mechanical)
6.2.11
Test group 3,
EIA-364-1000
TEST CONDITION
REQUIREMENT
Mate connectors and vibrate per
EIA 364-28, test condition VII. Letter D.
(Acceleration 3.1 g)
10 m MAXIMUM
(change from initial)
&
Discontinuity < 1 microsecond
Mate connectors and shock at 50 g's with
10 m MAXIMUM
½ sine wave (11 milliseconds) shocks in
(change from initial])
the ±X, ±Y, ±Z axes (18 shocks total).
&
EIA-364-27, Test Condition A
Discontinuity < 1 microsecond
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PRODUCT SPECIFICATION
6.3
ENVIRONMENTAL PERFORMANCE
ITEM
DESCRIPTION
TEST CONDITION
REQUIREMENT
Mate connectors; expose to:
228 hours at 105 ± 2°C.
with the field temperature of 65 °C and
field life of 10 years
EIA-364-17, Method A
10 m MAXIMUM
(change from initial)
&
Visual: No Damage
Mate connectors; expose to 5 cycles of:
Temperature °C
Duration (Minutes)
-40 +0/-3
30
+25 ±10
5 MAXIMUM
+105 +3/-0
30
+25 ±10
5 MAXIMUM
EIA-364-32E Test condition I
10 m MAXIMUM
(change from initial)
&
Visual: No Damage
EIA-364-1000
Test Group 2
Mate connectors: cycle per EIA-364-31:
24 cycles at temperature 25 ± 3°C
at 80 ± 5% relative humidity and 65 ± 3°C
at 50 ± 5% relative humidity; dwell time of
1.0 hour; ramp time of 0.5 hours.
10 m MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
Solderability
Per SMES-152
Solder coverage:
95% MINIMUM
Resistance to
Soldering Heat
Dip connector terminal tails into solder
molten;
Soldering Time: 5±0.5 sec.
Solder Temperature: 260±5℃
Visual:
No damage in appearance of
the connector
See table – Section 8
Visual:
No damage in appearance of
the connector
Cycle the connector between 15°C ± 3°C
and 85°C ± 3°C. Humidity is not
controlled.
EIA-364-1000, Table 5
10 m MAXIMUM
(change from initial)
&
Visual: No Damage
Temperature Life
6.3.1
EIA-364-1000
Test Group 1
Thermal shock
6.3.2
EIA-364-1000
Test Group 2
Cyclic Temperature &
Humidity
6.3.3
6.3.4
6.3.5
(Wave solder)
6.3.6
Resistance to
Soldering Heat
(Reflow solder)
Thermal Cycling with
lubrication
6.3.7
(NYOGEL 760G)
EIA-364-1000
Test Group 5
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PRODUCT SPECIFICATION
6.3
ITEM
6.3.8
ENVIRONMENTAL PERFORMANCE
DESCRIPTION
Humidity
(Steady State)
TEST CONDITION
REQUIREMENT
Mate connectors: expose to a
temperature of 40 ± 2°C with a relative
humidity of 90-95% for 96 hours.
Note: Remove surface moisture and air
dry for 1 hour prior to measurements.
6.3.9
6.3.10
Salt Spray
Mate connectors:
Duration: 48 hours exposure;
Atmosphere: salt spray from a 5%
solution;
Temperature: 35 +1/-2°C
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
Cold Resistance
Mate connectors:
Duration: 96 hours;
Temperature: -40 ± 3°C
10 milliohms MAXIMUM
(change from initial)
&
Visual: No Damage
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10 milliohms MAXIMUM
(change from initial)
&
Dielectric Withstanding
Voltage:
No Breakdown at 500 VAC
&
Insulation Resistance:
1000 Megohms MINIMUM
&
Visual: No Damage
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PRODUCT SPECIFICATION
7.0
TEST SEQUENCE GROUPS
Reliability Test Sequences per EIA-364-1000
Group I
Temperature
Life
|
Contact
Resistance
(Low Level)
Group II
Thermal Shock
|
|
Contact
Resistance
(Low Level)
Contact
Resistance
(Low Level)
|
|
Durability
Durability
(Preconditioning) (Preconditioning)
|
|
Temperature
Life
|
Contact
Resistance
(Low Level)
|
Reseating
|
Contact
Resistance
(Low Level)
|
Durability
(Preconditioning)
|
Contact
Resistance
(Low Level)
|
Thermal Shock
|
Contact
Resistance
(Low Level)
|
Cyclic
Temperature
and Humidity
|
Contact
Resistance
(Low Level)
|
Group V
Thermal
Cycling
Group III
Vibration
Contact
Resistance
(Low Level)
Durability
(Preconditioning)
Contact
Resistance
(Low Level)
Temperature Life
(Pre-conditioning)
Temperature Life
(Pre-conditioning)
|
Contact
Resistance
(Low Level)
|
Contact
Resistance
(Low Level)
Vibration
Thermal Cycling
Contact
Resistance
(Low Level)
|
Contact
Resistance
(Low Level)
Reseating
|
Contact
Resistance
(Low Level)
Mechanical
shock
|
Contact
Resistance
(Low Level)
Reseating
Contact
Resistance
(Low Level)
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PRODUCT SPECIFICATION
Individual Tests
Temperature
Rise
Connector Mate / Un-mate
Force
T-Rise Profiling
Crimp Terminal Insertion force
Crimp Terminal Retention force
Steady State
Temperature
Rise
Wire Pullout force (Axial)
Housing Latch Mechanism
Strength
Header Pin Retention
TPA Installation to Housing
TPA Latch Strength Test
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PRODUCT SPECIFICATION
8.0
SOLDER INFORMATION
Per SMES-152 and AS-40000-5013
*These specifications establish standard solderability test methods used to evaluate a products
ability to accept molten solder. Solder Process Temperatures and Reflow Solder Profiles will vary
based on application, equipment, solder paste, PCB thickness, etc.
8.1
SOLDER PROCESS TEMPERATURES *
Molex Solderability Specification
SMES-152
Wave Solder Temperature: 260°C Maximum
Reflow Solder Temperature: 260°C Maximum
8.2
(Click Here)
REFLOW SOLDERING PROFILE *
Molex Connector Heat Resistance
Specification AS-40000-5013
(Click Here)
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PRODUCT SPECIFICATION
9.0
Description
Requirement
Average Ramp Rate
3°C/sec Max
Preheat Temperature
150°C Min to 200°C Max
Preheat Time
60 to 180 sec
Ramp to Peak
3°C/sec Max
Time over Liquidus (217°C)
60 to 150 sec
Peak Temperature
260 +0/-5°C
Time within 5°C of Peak
20 to 40 sec
Ramp - Cool Down
6°C/sec Max
Time 25°C to Peak
8 min Max
PACKAGING
Parts shall be packaging to protect the parts from damage during standard shipping, storage, and
handling. Refer Molex.com specific part number webpage to get the exact packaging document for
that item.
KK PLUS 396 Connectors Web Page
REVISION:
C1
ECM INFORMATION:
TITLE:
DATE: 11/26/2020
2074580000-PS
SHEET No.
PRODUCT SPECIFICATION
FOR KK PLUS 396 WTB CONNECTOR
EC No: 650168
DOCUMENT NUMBER:
TABLE OF CONTENTS
16 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
10.0
CABLE TIE AND / OR TWIST TIE LOCATION
CKT Size
2
3
4
5
6
Dim T Min.
16.50mm
21.00mm
27.50mm
34.00mm
38.50mm
The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant
bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of
the wires that repositions them from their natural relaxed state or location where they enter the
housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the pocket.
This dimension is general recommendation and may need to be adjusted for different wire gauges
and wire type and insulation thickness and insulation material.
KK PLUS 396 Connectors Web Page
REVISION:
C1
ECM INFORMATION:
TITLE:
DATE: 11/26/2020
2074580000-PS
SHEET No.
PRODUCT SPECIFICATION
FOR KK PLUS 396 WTB CONNECTOR
EC No: 650168
DOCUMENT NUMBER:
TABLE OF CONTENTS
17 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
11.0
POLARIZATION AND KEYING OPTIONS
11.1
Receptacle Housing (Series: 207458)
11.2
Unshrouded Header With Peg (Series: 207478)
11.3
Unshrouded Header Without Peg (Series: 207478)
KK PLUS 396 Connectors Web Page
REVISION:
C1
ECM INFORMATION:
TITLE:
DATE: 11/26/2020
2074580000-PS
SHEET No.
PRODUCT SPECIFICATION
FOR KK PLUS 396 WTB CONNECTOR
EC No: 650168
DOCUMENT NUMBER:
TABLE OF CONTENTS
18 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
PRODUCT SPECIFICATION
11.4
Shrouded Header (Series: 207479)
KK PLUS 396 Connectors Web Page
REVISION:
C1
ECM INFORMATION:
TITLE:
DATE: 11/26/2020
2074580000-PS
SHEET No.
PRODUCT SPECIFICATION
FOR KK PLUS 396 WTB CONNECTOR
EC No: 650168
DOCUMENT NUMBER:
TABLE OF CONTENTS
19 of 19
DOC
TYPE:
DOC
PART:
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
PS
000
SMAHAJANSHET
NCSR
NCSR
Molex is a registered trademark of Molex, LLC in the Unites States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners.
