2157860100

FA2 Crimp Applicator for MX150 22 Grip Mat Seal Receptacle Terminals Order Number 215786-0100 Application Tooling Specification FEATURES        Applicator designed to industry-standard mounting and 135.80mm (5.346”) shut height Quick setup time; plus, the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.015mm (.0006”) for conductor crimp height and 0.025mm (.001”) for insulation height Fine adjustment of the bend is achieved using the bend adjust dial Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines This applicator was designed for use in a wire processor only SCOPE Products: MX150 Receptacle Crimp Terminals, 22 AWG and 0.50mm2 Wire. Terminal Series No. Terminal Order No. 33001 33001-3005 33001-5003 33001-3023 33001-5023 33012 33012-3003 33012-3023 34750 34750-1003 33001 33001-3005 33001-5003 33001-3023 33001-5023 33012 33012-3003 33012-3023 34750 34750-1003 Wire Size AWG mm 22 N/A Insulation Diameter Strip Length (Ref) mm In. mm In. N/A 1.50-1.65 .059-.065 4.70-5.60 .185-.220 0.50 1.40-1.60 .055-.063 4.70-5.60 .185-.220 2 Terminals were validated per USCAR-21 using the following wire specifications:  M1L-123A (TXL)  M1L-126A1(metric-TXL) Customers are required to complete validation testing if tooling is purchased outside of Molex or if wire specifications are different than above. CAUTION: This applicator was designed for use in a wire processor only. Doc. No: 2157860100 Revision: A Release Date: 01-17-22 Revision Date: 01-17-22 UNCONTROLLED COPY Page 1 of 7 FA2 Crimp Applicator for MX150 22 Grip Mat Seal Receptacle Terminals DEFINITION OF TERMS CRIMP/TRANSITION 7 1 0 K L K L 9 D SECTION K-K SECTION L-L CRIMP SPECIFICATIONS The following crimp specifications are based on document AS-33012-002 Rev. E2: Feature Requirement 1. Bend Up 3° Max 2. Bend Down 3° Max 3. Twist 3° Max 4. Roll 3° Max 5. Bell Mouth Rear 0.30-0.70mm (.012-.028”) 6. Bell Mouth Front Not Applicable 7. Conductor Brush 0.40mm (.016”) Max. Not to extend above conduct crimp/transition height 8. Cut-Off Tab 0.50mm (.020”) Max. No burrs Wire Size Conductor Crimp 9. Crimp Height 22 AWG 0.95-1.05mm .038-.041 in. 0.50mm² 1.05-1.15mm 0.41-0.45 in. Wire Size Insulation Crimp 22 AWG 0.50mm² 11. Crimp Height 1.75-1.95mm Wire Size Pull Force .069-.077 in. 10. Crimp Width 1.50-1.70mm .059-.067 in. 12. Crimp Width 1.80-2.00mm .071-.079 in. Minimum Force 22 AWG 50 N 11.3 lb. 0.50mm² 75 N 16.9 lb. To be measured with no influence from the insulation crimp. 13. Conductor Anvil Flash Not to extend below lowest point of conductor grip 14. Conductor Anvil Flash Width 0.10mm (.004”) Max 15. Conductor Grip Step 0.00-0.10mm (.000-.004”) below datum D, 0.00-0.10 (.000-.004”) above datum D 16. Insulation Grip Step 0.00-0.10mm (.000-.004”) below datum D, 0.00-0.10 (.000-.004”) above datum D 17. Crimp Bulge 2.65mm (.104”) Max within crimp/transition area Doc. No: 2157860100 Revision: A Release Date: 01-17-22 Revision Date: 01-17-22 UNCONTROLLED COPY Page 2 of 7 FA2 Crimp Applicator for MX150 22 Grip Mat Seal Receptacle Terminals NOTES Applicator Notes    CUTTING INSERT This applicator is for automatic wire processor use only. This applicator does not include a cutting insert. Installing a cutting insert will cause jamming in this applicator. Specification Notes  This applicator should only be run in a properly set up wire processor to consistently achieve the brush length General Notes 1. Molex recommends that an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by hand cycling the press and applicator before crimping under power. Check that all screws are tight. 3. Slugs, terminals, dirt and oil should be kept clear of the work area. 4. Wear safety glasses at all times. 5. For recommended maintenance, refer to the FA2 manual (TM-638080200). 6. Molex recommends crimping stranded copper wire only. WARNINGS CAUTION: This applicator must be installed in a press with a standard shut height of 135.80mm (5.346”). Tooling damage could result at a lower setting. CAUTION: To prevent injury, never operate this applicator without the guards supplied with the press or wireprocessing machine in place. Reference the press or wire processing manufacturer’s instruction manual. CAUTION: Molex tooling crimp specifications are valid only when used with Molex terminals and tooling manufactured by Molex and sold by Molex or authorized distributors (“Molex Tooling”). When using tooling other than Molex Tooling with Molex-specific connector systems listed in our ATS documents, the Molex Tooling qualification does not apply, and the responsibility for full qualification of the connector system is that of the customer. Molex accepts no liability for connector performance or tooling support where tooling other than Molex Tooling is used or where Molex Tooling is modified. Doc. No: 2157860100 Revision: A Release Date: 01-17-22 Revision Date: 01-17-22 UNCONTROLLED COPY Page 3 of 7 FA2 Crimp Applicator for MX150 22 Grip Mat Seal Receptacle Terminals PARTS LIST FA2 Applicator 215786-0100 Engineering No. Description Quantity Perishable Tooling 215786-0170 215786-0170 Tool Kit (All "Y" Items) Ref 1 200220-1802 200220-1802 Insulation Punch 1Y 2 200216-1501 200216-1501 Conductor Punch 1Y 3 200221-1801 200221-1801 Insulation Anvil 1Y 4 200217-1600 200217-1600 Conductor Anvil 1Y 5 63443-0034 63443-0034 Cut-Off Plunger 1Y Non-Perishable Components 6 63443-0128 63443-0128 Front Plunger Retainer 1 7 63700-0539 63700-0539 Cut-Off Plunger Spring 1 8 63443-0117 63443-0117 Front Scrap Chute 1 9 200213-7518 200213-7518 Anvil Mount 1 10 63443-0090 63443-0090 Wire Stop Assembly 1 11 63443-2807 63443-2807 Front Plunger Striker 1 12 63443-2915 63443-2915 Wire Hold Down Plunger 1 13 63600-5776 63600-5776 Nose Hold Down 1 14 63600-5775 63600-5775 Nose Hold Down Shank 1 15 63443-4702 63443-4702 Terminal Guide 1 16 63600-0021 63600-0021 Compression Spring 1 17 63808-0220 63808-0220 Hold Down Block 1 18 63808-0229 63808-0229 Bend Adjust Dial 1 19 63808-0297 63808-0297 Feed Cam 1 Frame 20 63808-0200 63808-0200 Applicator Core 1 21 63808-0197 63808-0197 Mechanical Feed Assembly 1 22 63808-0190 63808-0190 Track Assembly 1 Hardware 23 — — M2.5 x 4 SHCS 1* 24 — — M3 Flat Washer Hard 1* 25 — — M3 Hex Nut 1* 26 — — M3 Inner Tooth Lock Washer 1* 27 — — M3 x 6 BHCS 2* 28 — — M3 x 12 SHCS 4* 29 — — M4 x 5 SSS 1* 30 — — M4 x 6 SHCS 1* 31 — — M4 X 8 SHCS 2* 32 — — M4 x 40 SHCS 2* 33 — — M5 x 12 SHCS 1* 34 — — M5 Hex Jam Nut 1* 35 — — M5 x 12 Long Cup Point SSS 1* *Fastener parts can be purchased through most industrial suppliers by using the description in the table above. Item Order No. Doc. No: 2157860100 Revision: A Release Date: 01-17-22 Revision Date: 01-17-22 UNCONTROLLED COPY Page 4 of 7 FA2 Crimp Applicator for MX150 22 Grip Mat Seal Receptacle Terminals ASSEMBLY DRAWING 19 (2) 31 18 35 24 34 26 2 17 1 28 16 29 14 11 25 13 28 (3) 12 20 21 22 15 (2) 27 33 4 5 3 10 9 7 6 23 Figure 1 32 Doc. No: 2157860100 Revision: A (2) 8 30 Release Date: 01-17-22 Revision Date: 01-17-22 UNCONTROLLED COPY Page 5 of 7 FA2 Crimp Applicator for MX150 22 Grip Mat Seal Receptacle Terminals FACTORY SETTINGS Feed Pawl Assembly The FA2 applicator number 215786-0100 ships with the following factory settings. See Figure 2:   The feed pawl shaft and M3 screw that holds the feed pawl spring are in position 2. The pin is in position B. FEED PAWL SPRING M3 SCREW FEED PAWL SHAFT 3 2 1 FEED PAWL C AB GUIDE BLOCK PIN M3 x 6 SHCS (2) Figure 2 Note: Each applicator is configured and tested by Molex prior to shipping, and the above settings were used to produce the included sample crimps. Third Dial/Ram Assembly Indicates item number on the Parts List and Assembly Drawing Front HOLD DOWN BLOCK RAM 63.25mm (Ref) BEND ADJUST DIAL 10.75mm (Ref) NOSE HOLD DOWN SHANK NOSE HOLD DOWN 13 18 NOSE HOLD DOWN SHANK NOSE HOLD DOWN 14 17 14 13 Figure 3 Note: The above dimensions were measured during setup and are included as a reference only. Additional adjustments may be required before crimping for production. Doc. No: 2157860100 Revision: A Release Date: 01-17-22 Revision Date: 01-17-22 UNCONTROLLED COPY Page 6 of 7 FA2 Crimp Applicator for MX150 22 Grip Mat Seal Receptacle Terminals Mounting Datum Location This applicator was assembled and tested by Molex with the mounting datum in the location shown in Figure 4. Do not remove the mounting datum. M4 x 10 SHCS M3 x 10 DOWEL PIN MOUNTING DATUM BASE PLATE Figure 4 Application Tooling Support Phone: (402) 458-TOOL (8665) E-Mail: toolingsupport@molex.com Website: www.molex.com/applicationtooling Molex is a registered trademark of Molex, LLC in the United States of America and may be registered in other countries; all other trademarks listed herein belong to their respective owners. Doc. No: 2157860100 Revision: A Release Date: 01-17-22 Revision Date: 01-17-22 UNCONTROLLED COPY Page 7 of 7