PRODUCT SPECIFICATION
1.0 SCOPE
This product specification covers the 0.50 mm (0.0197 inch) terminal system on a 2.0mm (0.0787
inch) centerline (pitch) single row and dual row Mini 50 unsealed wire to board connection system
terminated with 0.35mm2 to 0.13mm2 wire using crimp technology.
2.0 PRODUCT DESCRIPTION
2.1 PRODUCT NAME AND SERIES NUMBERS
2.2 ASSOCIATED TERMINALS
REVISION:
F
Product Name
24 Way Right Angle Header Assembly
20 Way Right Angle Header Assembly
16 Way Right Angle Header Assembly
12 Way Right Angle Header Assembly
8 Way Right Angle Header Assembly
4 Way Right Angle Header Assembly
Series
34826
34826
34826
34826
34793
34793
24 Way Vertical Header Assembly
20 Way Vertical Header Assembly
16 Way Vertical Header Assembly
12 Way Vertical Header Assembly
8 Way Vertical Header Assembly
4 Way Vertical Header Assembly
34825
34825
34825
34825
34792
34792
24 Way SMT Header Assembly
20 Way SMT Header Assembly
16 Way SMT Header Assembly
12 Way SMT Header Assembly
8 Way SMT Header Assembly
4 Way SMT Header Assembly
4 Way Receptacle Connector Assembly
8 Way Receptacle Connector Assembly
12 Way Receptacle Connector Assembly
34897
34897
34897
34897
34912
34912
34791
34791
34824
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
1 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
Product Description
Molex CTX 50 Small Grip Female
Receptacle Terminal (.13mm2)
Molex CTX 50 Medium Grip Female
Receptacle Terminal (.22mm2)
Molex CTX 50 Large Grip Female
Receptacle Terminal (.35mm2)
Vendor Part Number
560023-0421
560023-0422
560023-0448
2.3 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS
Harness Housings: unfilled PBT
Header Housing: 30% glass fiber SPS
Pins: Copper alloy C26000
Tin Plating: Overall Tin with Nickel under-plate
CPA: 50% glass fiber PA66
2.4 SAFETY AGENCY APPROVALS
UL File Number
CSA File Number
TUV License number
REVISION:
F
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
Not Applicable
Not Applicable
Not Applicable
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
2 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS
REVISION:
F
Description
4 & 8 way single row receptacle assembly
sales drawing (charted)
12 way dual row receptacle assembly sales
drawing (charted)
4 & 8 way vertical header assembly sales
drawing (charted)
12 way vertical header assembly sales
drawing (charted)
4 & 8 way right angle header assembly
sales drawing (charted)
12 way right angle header assembly sales
drawing (charted)
4 & 8 way SMT header assembly sales
drawing (charted)
12 way SMT header assembly sales
drawing (charted)
4 & 8 way harness sales drawing (charted)
12 way harness sales drawing (charted)
Molex CTX 50 terminal sales drawing
(charted)
Tray packaging specification (header only)
Document Number
SD-34791-001
Tube packaging specification (header only)
PK-31301-688
Bulk packaging specification (receptacle
assembly only)
Application specification
PK-31301-538
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
SD-34824-002
SD-34792-001
SD-34825-001
SD-34793-001
SD-34826-001
SD-34912-001
SD-34897-001
DU5T-14489-CCA
FU5T-14489-AA
SD-560023-002
PK-31301-440
AS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
3 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
4.0 RATINGS
4.1 VOLTAGE
500 VDC MAXIMUM; Per GMW3191, All measured isolation resistances shall be >100MΩ.
14 VDC MAXIMUM; Per NDS24012, An initial leak current of ≤ 10µA and a post endurance leak
current of ≤ 1mA.
4.2 CURRENT AND APPLICABLE WIRES
Current is dependent on connector size, ambient temperature, blade size and related factors.
Actual maximum current rating is application dependent and should be evaluated for each use.
The current listed below is expected to cause a temperature rise in the terminal only, outside
plastic.
Wire section
.35 mm2
.22 mm2
.13 mm2
Current
see derating curve
see derating curve
see derating curve
Wire range Insulation Diameter
1.4 mm MAX (0.055 inch)
1.2 mm MAX (0.047 inch)
1.05 mm MAX (0.041 inch)
Derating Curves
REVISION:
F
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
4 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
TEMPERATURE
Operating:
Non-operating:
REVISION:
F
- 40 Cº to + 105 Cº
- 40 Cº to + 105 Cº
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
5 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.0 PERFORMANCE
5.1
ELECTRICAL PERFORMANCE
ITEM
DESCRIPTION
1
Contact
Resistance
(Low Level)
Mate teminal: apply maximum voltage of
20 mV and a max current of 100 mA.
20 milliohms
MAXIMUM
2
Contact
Resistance
@ Rated Current
(Voltage Drop)
Mate terminal: apply 3 A of current with a
2
0.35mm wire
20 milliohms
MAXIMUM
3
Isolation
Resistance
Apply a voltage of 500 VDC between
adjacent terminals and between terminals
to ground.
100 Meg ohms
MINIMUM
4
Dielectric Strength
5
Current Carrying
Capability
6
7
REVISION:
F
TEST CONDITION
REQUIREMENT
No dielectric breakdown or
Apply an AC rms voltage of 1000V at 60 Hz flash-over shall occur between
across each adjacent cavity and between
cavities or between the cavities
the terminals to ground
and the outside of a connector
at any time during the test.
Mate terminal: Determine the heating
curve by measuring the temperature after
1008 cycles (45 minutes ON and 15
minutes OFF per cycle).
Pass the following current for the specified
time below through only one circuit that is
arbitrarily selected: (20awg)
Connector Current (Amps)
Time
Connector
11.0
60 Minutes
Overcurrent Loading
13.5
200 Seconds
15.0
5 Seconds
20.0
1 Second
Leak Current
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
Temperature not to exceed
55° over ambient
Housing shall not start burning
Apply 1000V AC with frequencies 50 to
60Hz, having wave-form close to a
sinusoidal, between terminals and between
housing and terminals. Conditioning
consists of exposure to 60±5°C and 9095% humidity for one hour in a thermostatic and humido-static tank.
Initial Leak Current
10 microAmp
MAXIMUM
Post Conditioning
1 milliAmp
MAXIMUM
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
6 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
5.2
ITEM
MECHANICAL REQUIREMENTS
DESCRIPTION
TEST CONDITION
REQUIREMENT
Mate Force
1.Housing:
20 Newtons MAXIMUM
2.Connector:
a.Primary Lock Engaged
22 Newtons MAXIMUM (4 ckt)
35 Newtons MAXIMUM (8 ckt)
36 Newtons MAX (12 ckt)
38 Newtons MAX (16ckt)
47 Newtons MAX (20ckt)
57 Newtons MAX (24ckt)
b. Primary Lock Disengaged
30 Newtons MAXIMUM
3.Terminal Partially Installed:
7 Newtons MINIMUM
1
Connector Mate/
Unmate Forces
Mate and Unmate connector (male to female) at
a rate of 50 ± 5 mm (2 ± ¼ inch) per minute.
Unmate Force
1.Housing
a. Primary Lock Disengaged
5 Newtons MAXIMUM
b. Primary Lock engaged
110 Newtons MINIMUM
2.Connector
a. Primary Lock Disengaged:
(4 & 8 Ckt):
20 Newtons MAX Initial
25 Newtons MAX Post
10cycles
(12 Ckt):
25 Newtons MAX Initial
(16 Ckt):
34 Newtons MAX Initial
(20 Ckt):
43 Newtons MAX Initial
(24 Ckt):
55 Newtons MAX Initial
b. Primary Lock Engaged
With Wire Bundle Pull
75 Newtons MINIMUM
2
REVISION:
F
Locking Device
Strength
(Primary Lock
Engaged)
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
th
After the 11 mating apply a force to the test
sample with the locking device engaged and hold
constant for 10+2 seconds.
The force should be
100 Newtons MINIMUM
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
7 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
3
Primary Lock
Disengage Force
(CPA Disengaged)
4
Terminal
Retention Force
(in Housing-Dry as
Molded)
Axial pullout force on the terminal in the housing
at a rate of 50 ± 5 mm (2 ± ¼ inch) per minute.
5
Terminal
Insertion Force
(into Housing)
Apply an axial insertion force on the terminal at a
rate of 50 ± 5 mm (2 ± ¼ inch) per minute.
5 Newtons MAXIMUM
6
Forward Stop Force
Apply an axial insertion force on the terminal at a
rate of 50 ± 5 mm (2 ± ¼ inch) per minute.
50 Newtons Min.
7
Terminal Engagement Force
with ISL in Final-Lock
Apply an axial insertion force on the terminal at a
rate of 50 ± 10 mm (2 ± ¼ inch) per minute.
30 Newtons Minimum
8
Connector Audible
9
Terminal/Cavity
Polarization 180°
Misoriented
Apply a force to push on the lock mechanism and
attempt to unmate the connection
30 Newtons MAXIMUM
ISL in Pre-Lock
10 Newtons MINIMUM
5 Newtons MINIMUM Post
Cycles
ISL in Final-Lock
40 Newtons MINIMUM
The connector lock must provide audible
feedback during connector mating by hand
Ambient noise must be between 30 and 50 dB
4&8ckt: 45dB over Ambient (C
scale)
12ckt: 36dB over Ambient
Connector and terminal must be polarized to
prevent mating in improper direction
10 Newtons MINIMUM
ISL Insertion w/o terminals
(pre to final lock):
5 Newtons MINIMUM
10
Independent
Secondary Lock (ISL)
Engage Force
The force to insert the ISL from the pre-lock
position to the final-lock position at a rate of 50 ±
5 mm (2 ± ¼ inch) per minute.
ISL Insertion with terminals
(pre to final lock):
40 Newtons MAXIMUM
ISL Insertion with terminal
partially installed:
40 Newtons MINIMUM
11
Independent
Secondary Lock (ISL)
Disengage Force
12
Header Pin Retention
Force
Axial pushout force on the terminal in the housing
(in Vertical, Right
at a rate of 50 ± 10 mm (2 ± ¼ inch) per minute.
Angle, &SMT
Housing)
REVISION:
F
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
The force to completely disengage the ISL from
final-lock position at a rate of 50 ± 5 mm (2 ± ¼
inch) per minute.
60 Newtons MAXIMUM
15 Newtons MINIMUM
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
8 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
13
14
Insertion / Removal
Feeling
Insert and remove the terminal or the connector,
while checking the correctness of the
insertion/removal feeling
Connector shall be free of
detrimental cracking, rust, play,
flaw, deformation, and other
defects. Terminal shall be free
of catching and / or other
abnormality.
After 5cycles
Mating force 20 Newtons Max
(primary lock engaged)
Unmating force 8 Newtons Min
(primary lock disengaged)
Connector Repetitive
After 50cycles
Mate and Unmate connector (male to female) at a
Mating/Unmating
Voltage Drop
rate of about 100mm/min
(Single Row)
30 milliohms MAXIMUM
Mating force 40 Newtons Max
(primary lock engaged)
Unmating force 10 Newtons
Min (primary lock engaged)
240 Newton Minimum
PolA_recp - PolB_hdr 12Ckt
PolB_recp - PolA_hdr 12Ckt
220 Newton Minimum
PolA_recp - PolB_hdr 4Ckt
PolB_recp - PolA_hdr 4Ckt
PolC_recp - PolD_hdr 4Ckt
PolD_recp - PolC_hdr 4Ckt
PolA_recp - PolB_hdr 8Ckt
PolB_recp - PolA_hdr 8Ckt
15
Connector
Polarization Feature
Effectiveness
Connector must be polarized to prevent mating
with similar connectors - 0° Misorientation for all
possible header and receptacle configurations
200 Newton Minimum
16-20Ckt
PolA_recp - PolB_hdr
190 Newton Minimum
16-20Ckt
PolB_recp - PolA_hdr
115 Newton Minimum
PolA_recp - PolC_hdr 12Ckt
PolA_recp - PolC_hdr 12Ckt
110 Newton Minimum
PolA_recp - PolC_hdr 4Ckt
PolA_recp - PolD_hdr 4Ckt
PolC_recp - PolB_hdr 4Ckt
REVISION:
F
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
9 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
100 Newton Minimum
PolC_recp - PolA_hdr 4Ckt
PolD_recp - PolB_hdr 4Ckt
PolB_recp - PolC_hdr 12Ckt
95 Newton Minimum
PolA_recp - PolC_hdr 8Ckt
90 Newton Minimum
PolB_recp - PolD_hdr 4Ckt
PolB_recp - PolC_hdr 8Ckt
80 Newton Minimum
PolB_recp - PolC_hdr 4Ckt
PolD_recp - PolA_hdr 4Ckt
16
Pry Resistance
While being tested, the
connectors shall not have any
problem in being made
electrically alive
A pair of connectors shall have one of them
secured and the other inserted. Under these
conditions, they shall be pried axially,
rectangularity, front and rear and right and left
around the top with a force of 78N After prying
the connectors to two stages of fitting, pull them
out. This is one cycle.
Voltage Drop
30 milliohms MAXIMUM
Mate
20 Newtons MAXIMUM
Subject connectors to 10 cycles and Perform
Contact Resistance @ Rated Current
(Voltage Drop) and Connector Mate/Unmate
Forces (Primary Lock Engaged),the
mate/unmate speed shall be about 100 mm/min.
17
Pry Resistance II
Unmate
Primary Lock Engaged
20 Newtons MINIMUM
Pull the female connector wire at a 45⁰ angle in
The waveform slope remained
the direction which minimizes the male and
positive when increasing load
female terminal contact at a speed of 5mm/min to
during pulling and negative
100N. Then decrease the pulling load at the
when decreasing load
same speed to 0N (No Force)
System Assembly (Mated & Fully populated) –
Subject the assembly to a fall of 1 meter on each
No damage or incipient rupture
face, except for electrical wire side, onto a
shall be observed.
concrete floor
18
Connector Drop Test
Connector Assembly (Unmated & Fully
Populated) - Subject the assembly to a fall of 1
meter on each face, except for electrical wire
side, onto a concrete floor
5.3
REVISION:
F
No damage or incipient rupture
shall be observed.
ENVIROMENTAL REQUIREMENTS
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
10 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
ITEM
DESCRIPTION
1
Durability
2
3
TEST CONDITION
REQUIREMENT
Mate connectors up to 10 cycles prior to
environmental tests.
Mate connectors per durability; expose to
300 cycles of:
Temperature Cº
Duration (Minutes)
-40 +0/-3
30
+105 +3/-0
30
Perform Contact Resistance (Low Level)
Thermal Shock
(Electrical)
10 milliohms MAXIMUM
Dry Circuit Resistance
20 milliohms MAXIMUM
&
Discontinuity < 1 microsecond
Mate connectors per durability; expose to
300 cycles of:
Temperature Cº
Duration (Minutes)
-40 +0/-3
30
+105 +3/-0
30
Apply a voltage of 500 VDC per Isolation
Resistance
Thermal Shock
(Physical)
100 Meg ohms
MINIMUM
No dielectric breakdown or
flash-over shall occur between
Apply an AC rms voltage of 1000V at 60 Hz
cavities or between the cavities
per Dielectric Strength
and the outside of a connector
at any time during the test.
4
5
REVISION:
F
Thermal Shock
(Mechanical)
Temperature/
Humidity Cycling
(Electrical)
Mate connectors per durability; expose to
1000 cycles of:
Temperature Cº
Duration (Minutes)
-40 +0/-3
30
+105 +3/-0
30
Unmate connector per Connector Mate/
Unmate Forces
Mate connectors per durability; expose to
1000 cycles of:
Temperature Cº
Duration (Minutes)
-40 +0/-3
30
+105 +3/-0
30
Extract terminal from housing per Terminal
Retention Force (in Housing)
TPA in Final-Lock
30 Newtons MINIMUM
Mate connectors per durability. Subject
connector system to 10 cycles of: 60% RH 4
hours @ 23 C°; 97% RH 10 hours @ 55 C°,
2 hour @ -40 C°; 2 hours @ 105 C°
Perform Contact Resistance (Low Level)
Perform Contact Resistance @ Rated
Current (Voltage Drop)
Dry Circuit Resistance
20 milliohms MAXIMUM
Voltage Drop
20 milliohms MAXIMUM
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
Unmate w/latch
100 Newtons MINIMUM w/o
terminals
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
11 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
6
7
8
9
REVISION:
F
Temperature/
Humidity Cycling
(Physical)
Temperature/
Humidity Cycling
(Mechanical)
High Temperature
Exposure
(Electrical)
High Temperature
Exposure
(Physical)
Mate connectors per durability. Subject
connector system to 10 cycles of: 60% RH 4
hours @ 23 C°; 97% RH 10 hours @ 55 C°,
2 hour @ -40 C°; 2 hours @ 105 C°
Apply a voltage of 500VDC per Isolation
Resistance
No dielectric breakdown or
flash-over shall occur between
Apply an AC rms voltage of 1000V at 60 Hz
cavities or between the cavities
per Dielectric Strength
and the outside of a connector
at any time during the test.
Mate connectors per durability. Subject
connector system to 10 cycles of: 60% RH 4
hours @ 23 C°; 97% RH 10 hours @ 55 C°,
2 hour @ -40 C°; 2 hours @ 105 C°
Unmate connector per Connector Mate/
Unmate Forces (Connector Holding)
Unmate w/latch
100 Newtons MINIMUM w/o
terminals
Mate connectors per durability. Subject
connector system to 10 cycles of: 60% RH 4
hours @ 23 C°; 97% RH 10 hours @ 55 C°,
2 hour @ -40 C°; 2 hours @ 105 C°
Extract terminal from housing per Terminal
Retention Force (in Housing)
TPA in Final-Lock
30 Newtons MINIMUM
Mate connectors per durability. Subject
connector system to 105 Cº for 1008 hours.
Perform Contact Resistance (Low Level)
Perform Contact Resistance @ Rated
Current (Voltage Drop)
Dry Circuit Resistance
20 milliohms MAXIMUM
Voltage Drop
20 milliohms MAXIMUM
Mate connectors per durability. Subject
connector system to 105 Cº for 1008 hours.
Apply a voltage of 500DC per Isolation
Resistance post 1008 hours
100 Meg ohms
MINIMUM
No dielectric breakdown or
flash-over shall occur between
Apply an AC rms voltage of 1000V at 60 Hz
cavities or between the cavities
per Dielectric Strength
and the outside of a connector
at any time during the test.
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
100 Meg ohms
MINIMUM
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
12 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
10
10b
High Temperature
Exposure
(Mechanical)
High Temperature
Exposure
(Mechanical)
GM
Mate connectors per durability. Subject
connector system to 105 Cº for 1008 hours.
Apply a force to wire bundle and pull on wire
bundle in the following directions: Straight,
+45° Vertical, -45° Vertical, +45°
Horizontal, & -45° Horizontal
No breakage or electrical
discontinuities at 60N or less
Mate connectors per durability. Subject
connector system to 105 Cº for 1008 hours.
Extract terminal from housing per Terminal
Retention Force (in Housing)
TPA in Final-Lock
30 Newtons MINIMUM
Subject connector system to 105 Cº for
1008 hours. Extract Terminal from housing
post test..
TPA in Final-Lock
40 Newtons MINIMUM
Perform Contact Resistance (Low Level).
11
REVISION:
F
Chemical
Resistance
(Electrical)
Expose connectors to the following fluids for
the specified duration of soak and dry time:
Resistance To
Time /
Time /
Fluids: Temp. in
Temp.
Fluid
Drying
Automatic
15
24 Hours
No deformation or cracks shall
Transmission Seconds
@ 105°C
be observed in connector
Oil:
@ 23°C
Zinc Chloride:
15
24 Hours
Seconds
Delta Dry Circuit Resistance
@ 23°C
@ 23°C
20 milliohms MAXIMUM
Fuel: 7 Days @ 7 Days @
Voltage Drop
23°C
23°C
20 milliohms MAXIMUM
Engine 5 Minutes 48 Hours
Coolant:
@ 23°C
@ 50°C
Windshield 5 Minutes 48 Hours
Washer Fluid:
@ 23°C
@ 50°C
Perform Contact Resistance (Low Level)
and Contact Resistance @ Rated Current
(Voltage Drop).
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
13 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
12
13
Chemical
Resistance
(Mechanical)
Chemical
Resistance
(Physical)
Expose connectors to the following fluids for
the specified duration of soak and dry time:
Resistance To
Time /
Time /
Fluids: Temp. in
Temp.
Fluid
Drying
Automatic
15
No deformation or cracks shall
24 Hours
Transmission Seconds
be observed in connector
@ 105°C
Oil:
@ 23°C
Zinc Chloride:
15
24 Hours
Unmate w/latch
Seconds
@ 23°C
(hand
evaluation) shall show
@ 23°C
no
signs of functional
Fuel: 7 Days @ 7 Days @
degradation.
23°C
23°C
Engine 5 Minutes 48 Hours
TPA in Final-Lock
Coolant:
@ 23°C
@ 50°C
30 Newtons MINIMUM
Windshield 5 Minutes 48 Hours
Washer Fluid:
@ 23°C
@ 50°C
Un-mate connector per Connector Mate/
Un-mate Forces. (Hand Evaluation) Extract
terminal from housing per Terminal
Retention Force (in Housing)
Expose connectors to the following fluids for
the specified duration of soak and dry time:
Resistance To
Time /
Time /
Fluids: Temp. in
Temp.
No deformation or cracks shall
Fluid
Drying
be observed in connector
Automatic
15
24 Hours
Transmission Seconds
@ 105°C
Oil:
@ 23°C
100 Meg ohms
Zinc Chloride
15
24 Hours
MINIMUM
50%: Seconds
@ 23°C
@ 23°C
Engine 5 Minutes 48 Hours
Coolant:
@ 23°C
@ 50°C
Apply a voltage of 500 VDC per Isolation
Resistance post 1008 hours
Apply an AC RMS voltage of 1000V at 60
Hz per Dielectric Strength
REVISION:
F
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
No dielectric breakdown or
flash-over shall occur between
cavities or between the cavities
and the outside of a connector
at any time during the test.
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
14 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
PRODUCT SPECIFICATION
14
15
Solderability
IR Process
Soldering
Steam-age samples for 8 hours (Category
3), set at ambient for at least one hour, and
its pins were dipped in ROL0 flux and leadfree solder per SMES-152 (Paragraph 5.3.4
Dip Coated) with an agitation of 10mm
forward and backward. The solder
temperature was 255⁰C per Molex BP5155.
Criteria: SMES-152 Rev E Paragraph
5.4.1.
Molex IR Profile: ES-40000-5013
Maximum Temperature: 260⁰C
Solder coverage:
95% MINIMUM
(per SMES-152)
Dimensional: Conformance to
Sales Drawing requirements
&
Visual: No Damage
6.0 PACKAGING
Parts shall be packaged to protect against damage during handling, transit and storage.
7.0 GAGES AND FIXTURES
All applicable gages and fixtures are referenced in the appropriate control plans.
8.0 OTHER INFORMATION
Products conform to the following environmental ratings:
Temperature: 105⁰C
Vibration: On-Body (not coupled to engine)
Sealing: Un-Sealed
To ensure compliance with our product validation, it is imperative that our product meet the print
dimensions. Any non-conformance with the true position of the PCB pins or mating interface will
create performance failures that include; PCB installation, increased mate/unmate forces and
electrical discontinuities.
REVISION:
F
ECR/ECN INFORMATION:
EC No: UAU2015-0416
DATE: 2014 / 9 / 12
DOCUMENT NUMBER:
PS-34791-020
TITLE:
SHEET No.
4, 8, 12, 16, 20, & 24 CKT MINI 50
CONNECTION ASSEMBLY
15 of 15
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
TREVOR MACHUGA
JAROD FISCHER
RON BAUMAN
TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC
