3900-0089

PRODUCT SPECIFICATION MINI-FIT JR. Table of Contents Section Page 1.0 Scope 2 2.0 Product Description 2.1 Names and Series Number(s) Table 1 – Wire-To-Wire Table 2 – Wire-To-Board 2.2 Dimensions, Materials, Platings, and Markings 2.3 Safety Agency Approvals 2 2 2 2 3 3 3.0 Applicable Documents and Specifications 3 4.0 Ratings 4.1 Voltage 4.2 Applicable Wires 4.3 Maximum Current Rating (Amperes) Table 3 – Maximum Current Rating (Amperes) Wire-To-Wire and Wire-To-Board 4.4 Temperature 4.5 Wave Solder Process Temperature 4.6 Glow Wire 4 4 4 4 4 5 5 5 5.0 Wire-To-Wire Performance 5.1 Electrical Requirements 5.2 Mechanical Requirements 5.3 Environmental Requirements 5 5 6 8 6.0 Wire-To-Board Performance 6.1 Electrical Requirements 6.2 Mechanical Requirements 6.3 Environmental Requirements 9 9 9 11 7.0 Test Sequences 12 8.0 Packaging 12 9.0 Other Information 9.1 Gages and Fixtures 9.2 Cable tie and/or twist location REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TITLE: 12 12 12 PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 1 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers performance requirements for the MINI-FIT JR. 4.20 mm (.165 inch) centerline (pitch) printed circuit board (PCB) connector series with Tin or 30µ” Gold plating, and the MINI-FIT JR. connector series terminated with 16 to 28 AWG stranded, copper wire using Crimp technology with Tin or 30µ” Gold plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER (S) Description Female Crimp Terminal Receptacle Housing Male Crimp Terminal Plug Housing Plug Housing Receptacle Housing Plug housing Description Female Crimp Terminal Receptacle Housing Vertical Header Right Angle Header Receptacle Housing Vertical Header Right Angle Header Table 1 – WIRE-TO-WIRE Series Number UL(600V) 5556 n/a 5557 Yes 5558 n/a 5559 Yes 45776 Yes 46992/46994 Yes 46993/172646 Yes CSA(600V) n/a Yes n/a Yes Yes Yes Yes IEC(250V) Yes Yes Yes Yes Yes Yes Yes Table 2 – WIRE-TO-BOARD Series Number UL(600V) CSA(600V) 5556 n/a n/a 5557 Yes Yes 5566 Yes Yes 5569 Yes Yes 46992/46994 Yes Yes 172447/172647 Yes Yes 172448/172648 Yes Yes IEC(250V) Yes Yes Yes Yes Yes Yes Yes Other products conforming to this specification are noted on the individual drawings. REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 2 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 2.3 SAFETY AGENCY APPROVALS UL File: E29179 CSA Certificate: LR 19980 IEC 61984 Certification : Tested to and found in compliance with IEC 61984. NRTL type examination certificate available upon request. Contact Molex Safety team for questions regarding certification on specific part numbers. 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. Application Specification: AS-45499-001 (moisturizing nylon parts) Test Summary: TS-5556-002 REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 3 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 VOLTAGE 600 Volts AC (RMS) (or 600 Volts DC) *Voltage rating based on UL 1977. Maximum voltage allowed may vary dependent upon “End Use Application”. Refer to the applicable end use standard for additional information on Voltage, Creepage and Clearance requirements. 4.2 APPLICABLE WIRES 16 AWG Standard, Copper: 3.15 mm / .124 inches MAXIMUM Maximum Insulation Diameter and Applicable Wire Gauges 18-24 AWG Standard, Copper: 3.10 mm / .122 inches MAXIMUM 22-28 AWG Standard, Copper: 1.80 mm / .071 inches MAXIMUM 4.3 MAXIMUM CURRENT RATING (Amperes)** Table 3 - MAXIMUM CURRENT RATING (Amperes) Wire-to-Wire and Wire-to-Board Brass Ckt. Size Phosphor Bronze 2&3 4-6 7 - 10 12 - 24 AWG #16 9 8 7 6 AWG #18 9 8 7 AWG #20 7 6 AWG #22 5 AWG #24 Ckt. Size 2&3 4-6 7 - 10 12 - 24 AWG #16 8 7 6 5 6 AWG #18 8 7 6 5 5 5 AWG #20 6 5 4 4 4 4 4 AWG #22 4 3 3 3 4 3 3 3 AWG #24 3 2 2 2 AWG #26 3 2 2 2 AWG #26 2 1 1 1 AWG #28 2 1 1 1 AWG #28 1 1 1 1 Wire Wire Note: PCB trace design may greatly affect temperature rise results in Wire-to-Board Applications. ** Current rating is application dependent and may be affected by the wire rating such as listed in UL60950-1. Each application should be evaluated by the end user for compliance to specific safety agency requirements. The ratings listed in the chart above represents the MAXIMUM current carrying capacity of a fully loaded connector with all circuits powered using tinned copper conductor stranded wire per Molex test method based on a 30º C maximum temperature rise over ambient temperature and are provided as a guideline. Appropriate de-rating is required based on circuit size, ambient temperature, copper trace size on the PCB, gross heating from adjacent modules/components and other factors that influence connector performance. Wire size & stranding, tin coated or bare copper wire, wire length & crimp quality are other factors that influence current rating. REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 4 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.4 TEMPERATURE Operating: * Nonoperating: Brass - 40°C to + 80°C - 40°C to + 80°C Phos Bronze Terminals - 40°C to + 105°C - 40°C to + 105°C *Including 30°C terminal temperature at rated current 4.5 WAVE SOLDER PROCESS TEMPERATURE Headers with pegs: 240°C Maximum Headers without pegs: 260°C Maximum and with Matte Tin over Nickel plating Headers with Bright Tin over Nickel plating: 240°C Maximum Headers with Tin over Copper plating: 240°C Maximum Headers in Glow Wire series 172447, 172647, 172448, 172648 with pegs: 220°C Maximum For Headers: Matte tin over Nickel plating is recommended for new applications. 4.6 Glow Wire The following series are glow capable: 46992, 46993, 46994, 172646, 172447, 172448, 172648, 45776. Representative samples were tested and found compliant with EN 60695-2-11-2001 / IEC 60695-2-11-2000 Glow Wire Test Methods for End-Products. These were additionally investigated for compliance with EN 60335-1 / IEC 60335-1 750C / 2 sec with no flaming. VDE Test report available upon request. 5.0 WIRE-TO-WIRE PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Contact Resistance (Low Level) 2 Insulation Resistance 3 Dielectric Withstanding Voltage 4 Temperature Rise (via Current Cycling) REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TEST CONDITION Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value. Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. Mate connectors: apply a voltage of 2200 VAC for 1 minute between adjacent terminals and between terminals to ground. Mate connectors. Measure the temperature rise at the rated current after 96 hours, during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and after final 96hour steady state. TITLE: REQUIREMENT 10 milliohms MAXIMUM [initial] 1000 Megohms MINIMUM No breakdown. Current leakage < 5 mA Temperature rise: +30°C MAXIMUM PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 5 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION 1 Terminal Mate and Unmate Forces Per Circuit Insert and withdraw terminal (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute with latch disabled. 2 Crimp Terminal Retention Force (in Housing) 3 Durability 4 Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII, letter D. Test Duration: 15 minutes in each axis. Shock (Mechanical) 6 Wire Pullout Force (Axial) Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch) without influence from the insulation crimp. Wire pullout force is applicator dependent. Refer to relevant Molex Applicator Tooling specification. 7 Crimp Terminal Insertion Force (into Housing) Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. REVISION: E8 Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. Mate connectors up to 30 cycles at a maximum rate of 10 cycles per minute Based on mated pairs of 30µ” Au or 50µ” tin at the contact interface. Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes, (18 shocks total). 5 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 REQUIREMENT 14.7 N (3.30 lbf) MAXIMUM insertion force and 0.5 N (0.11 lbf) MINIMUM withdrawal force TITLE: 30 N (6.74 lbf) MINIMUM retention force 20 milliohms maximum (change from initial) 20 milliohms MAXIMUM (change from initial) and Discontinuity < 1 microsecond 20 milliohms MAXIMUM (change from initial) and Discontinuity < 1 microsecond 16 Awg = 68.4 N (15.4 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. 20 Awg = 58.7 N (13.2 lbf) Min. 22 Awg = 39.1 N (8.8 lbf) Min. 24 Awg = 29.3 N (6.6 lbf) Min. 26 Awg = 19.6 N (4.4 lbf) Min. 28 Awg = 9.8 N (2.2 lbf) Min. 15.0 N (3.37 lbf) MAXIMUM insertion force PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 6 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS (continued) ITEM DESCRIPTION 8 Normal Force 9 Panel Insertion and Withdrawl Forces (5559, 46993, 172646 Series) Insert and withdraw a connector at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. Applies only to plugs with panel retention features. 10 Panel Insertion and Withdrawl Forces (45776 Series) Insert and withdraw a connector at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 11 Thumb latch Operation Force 12 Thumb latch Yield Strength REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TEST CONDITION REQUIREMENT 1.47 N (150 grams) Sn MINIMUM 0.49 N (50 grams) Au MINIMUM 225 N (50.7 lbf) MAXIMUM insertion force and Dual Row: 157 N (35.3 lbf) Single Row: 133 N (29.9 lbf) MINIMUM withdrawl force 225 N (50.7 lbf) MAXIMUM insertion force and 133 N (29.9 lbf) MINIMUM withdrawl force Apply a perpendicular force to contacts. Depress latch at a speed rate of 25 ± 6 mm (1 ± ¼ inch) per minute. Mate loaded connectors fully. Pull connectors apart at a speed rate of 25 ± st 6 mm (1 ± ¼ inch) per minute. (after 1 mate) TITLE: 22.24 N (5.0 lbf) MAXIMUM 68 N (15.3 lbf) MINIMUM PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 7 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS ITEM 1 2 3 4 Thermal Shock TEST CONDITION REQUIREMENT Mate connectors: expose for 5 cycles Between temperatures –55 and 105° C; Dwell 0.5 hours at each temperature. 20 milliohms MAXIMUM (change from initial) Visual: No Damage Dielectric Strength per 5.1.3 except 1500VAC test voltage Insulation Resistance per 5.1.2 20 milliohms MAXIMUM (change from initial) and Visual: No Damage Thermal Aging Mate connectors; expose to: 96 hours at 105 ± 2°C Humidity (Steady State) Mate connectors: expose to a 20 milliohms MAXIMUM temperature of 60 ± 2°C with a relative Visual: No Damage humidity of 90-95% for 96 hours. Remove Dielectric Strength per 5.1.3 surface moisture and air dry for 1 hour except 1500VAC test voltage prior to measurements. Insulation Resistance per 5.1.2 Cold Resistance Mate connectors: Duration: 96 hours; Temperature: -40 ± 3°C 20 milliohms MAXIMUM (change from initial) and Visual: No Damage 20 milliohms MAXIMUM (change from initial) and Visual: No Damage 20 milliohms MAXIMUM (change from initial) and Visual: No Damage 5 Mixed Flowing Gas EIA-364-65 with Class IIa Gas concentrations 10 days mated (30µ” Gold plated only) 6 Cyclic Temperature And Humidity Mate connectors: expose to 24 cycles from 25 ºC / 80% RH to 65 ºC / 50% RH ramp time: 0.5hr dwell time: 1hr Per EIA-364-1000.01 REVISION: E8 DESCRIPTION ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 8 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 WIRE-TO-BOARD PERFORMANCE 6.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION 1 Contact Resistance (Low Level) 2 Insulation Resistance 3 Dielectric Withstanding Voltage 4 Temperature Rise (via Current Cycling) TEST CONDITION Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Wire resistance shall be removed from the measured value. Mate connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. Mate connectors: apply a voltage of 2200 VAC for 1 minute between adjacent terminals and between terminals to ground. Mate connectors. Measure the temperature rise at the rated current after 96 hours, during current cycling (45 minutes ON and 15 minutes OFF per hour) for 240 hours, and after final 96hour steady state. REQURIEMENT 10 milliohms MAXIMUM [initial] 1000 Megohms MINIMUM No breakdown. Current leakage < 5 mA Temperature rise: +30°C MAXIMUM 6.2 MECHANICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION 1 Terminal Mate and Unmate Forces Per Circuit Insert and withdraw terminal (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute with latch disabled. 2 Crimp Terminal Retention Force (in Housing) 3 Durability 4 Vibration (Random) REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 REQUIREMENT 14.7 N (3.30 lbf) MAXIMUM insertion force and 0.5 N (0.11 lbf) MINIMUM withdrawal force Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. Mate connectors up to 30 cycles at a maximum rate of 10 cycles per minute Based on mated pairs of 30µ” Au or 50µ” tin at the contact interface Mate connectors and vibrate per EIA 364-28, test condition VII, letter D. Test Duration: 15 minutes in each axis. TITLE: 30 N (6.74 lbf) MINIMUM retention force 20 milliohms maximum (change from initial) 20 milliohms MAXIMUM (change from initial) and Discontinuity < 1 microsecond PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 9 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.2 MECHANICAL REQUIREMENTS (continued) ITEM DESCRIPTION 5 Shock (Mechanical) Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X, ±Y, ±Z axes, (18 shocks total). 20 milliohms MAXIMUM (change from initial) and Discontinuity < 1 microsecond 6 Wire Pullout Force (Axial) Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch) without influence from the insulation crimp. Wire pullout force is applicator dependent. Refer to relevant Molex Applicator Tooling specification. 16 Awg = 68.4 N (15.4 lbf) Min. 18 Awg = 88.0 N (19.8 lbf) Min. 20 Awg = 58.7 N (13.2 lbf) Min. 22 Awg = 39.1 N (8.8 lbf) Min. 24 Awg = 29.3 N (6.6 lbf) Min. 26 Awg = 19.6 N (4.4 lbf) Min. 28 Awg = 9.8 N (2.2 lbf) Min. 7 Crimp Terminal Insertion Force (into Housing) 8 9 10 Normal Force PCB Engagement Forces REQUIREMENT Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 15.0 N (3.37 lbf) MAXIMUM insertion force Sn 1.47 N (150 grams) MINIMUM Au 0.49 N (50 grams) MINIMUM Apply a perpendicular force to contacts. Engage a connector at a rate of 25 ± 6 mm For 5569, 172448, 172648: (1 ± ¼ inch) per minute. 26.7 to 66.7 N (6.0 to 15.0 lbf) Applies to parts with PCB retention features For 5566, 172447, 172647: only with PCB holes at nominal diameter and 4.4 to 44.5 N (1.0 TO 10.0 lbf) location. Values will vary with PCB material Typical insertion force per peg. For Reference ONLY & PCB fabrication and peg type. Solid PC Tail Header Pin Retention Force Apply axial push force on the terminal in the (in housing) housing at a rate of 25 ± 6mm (1 ± ¼ inch) (5569, 172448, per minute. 172648 Series) 9.81 N (2.20 lbf) MINIMUM RETENTION FORCE 11 Stamped PC Tail Terminal Retention Force (in housing) (5566, 172447, 172647 Series) Apply axial push force on the terminal in the housing at a rate of 25 ± 6mm (1 ± ¼ inch) per minute. 9.81 N (2.20 lbf) MINIMUM RETENTION FORCE 12 Thumb latch Operation Force Depress latch at a speed rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 22.24 N (5.0 lbf) MAXIMUM 13 Thumb latch Yield Strength Mate loaded connectors fully. Pull connectors apart at a speed rate of 25 ± 6 st mm (1 ± ¼ inch) per minute. (after 1 mate) 68 N (15.3 lbf) MINIMUM REVISION: E8 TEST CONDITION ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 10 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.3 ENVIRONMENTAL REQUIREMENTS ITEM DESCRIPTION Thermal Shock 1 REQUIREMENT Mate connectors: expose for 5 cycles Between temperatures –55 and 105° C; Dwell 0.5 hours at each temperature. 20 milliohms MAXIMUM (change from initial) Visual: No Damage Dielectric Strength per 6.1.3 except 1500VAC test voltage Insulation Resistance per 6.1.2 20 milliohms MAXIMUM (change from initial) and Visual: No Damage Thermal Aging Mate connectors; expose to: 96 hours at 105 ± 2°C 3 Humidity (Steady State) Mate connectors: expose to a temperature of 60 ± 2°C with a relative humidity of 9095% for 96 hours. Remove surface moisture and air dry for 1 hour prior to measurements. 4 Solderability 2 Solder Resistance 5 6 Cold Resistance Solder coverage: 95% MINIMUM (per SMES-152) Dip connector terminals tail in solder: Solder Duration: 5 ± 0.5 seconds; Solder Temperature: Use Max solder temp from 4.5 20 milliohms MAXIMUM (change from initial) and Visual: No Damage 20 milliohms MAXIMUM (change from initial) and Visual: No Damage 20 milliohms MAXIMUM (change from initial) and Visual: No Damage Mixed Flowing Gas 8 Cyclic Temperature and Humidity Mate connectors: expose to 24 cycles from 25 ºC / 80% RH to 65 ºC / 50% RH ramp time: 0.5hr dwell time: 1hr Per EIA-364-1000.01 ECR/ECN INFORMATION: DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 Visual: No Damage to insulator housing material Mate connectors: Duration; 96 hours; Temperature: -40 ± 3°C 7 EC No: UCP2016-4279 20 milliohms MAXIMUM (change from initial) Visual: No Damage Dielectric Strength per 6.1.3 except 1500VAC test voltage Insulation Resistance per 6.1.2 Per SMES-152 EIA-364-65 with Class IIa Gas concentrations 10 days mated (30µ” Gold plated only) REVISION: E8 TEST CONDITION TITLE: PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 11 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 7.0 TEST SEQUENCES Testing sequences to be performed in accordance with EIA-364-1000.01 8.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. Nylon parts should remain in there original packaging until ready for use to prevent moisture loss or gain. Nylon will absorb moisture which causes dimensions to increase. Excess moisture gain can result in dimensions exceeding specification. 9.0 OTHER INFORMATION 9.1 GAGES AND FIXTURES It is recommended that test plugs (Series 44281) be used for continuity testing of receptacles. Standard mating parts should not be used for harness testing. NOTE: The use of unauthorized testing devices and/or probes with a Molex product may cause damage to and affect functionality of the Molex product, and such use may void any and all warranties, expressed or implied. 9.2 CABLE TIE AND OR WIRE TWIST LOCATION Circuit Sizes Dual Row Single Row 2-6 2-3 8 4 10-12 5-6 14-16 7-8 18-20 9-10 22-24 11-12 Dim T Min. .50” (12.7 mm) .75” (19.1 mm) 1.00” (25.4 mm) 1.25” (31.75 mm) 1.50”(38.09 mm) 1.75” (44.45 mm) The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that repositions them from their natural relaxed state or location where they enter the housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the pocket. This dimension is a general recommendation and may need to be adjusted for different wire gauges and wire type and insulation thickness and insulation material. REVISION: E8 ECR/ECN INFORMATION: EC No: UCP2016-4279 DATE: 2016/05/09 DOCUMENT NUMBER: PS-5556-001 TITLE: PRODUCT SPECIFICATION FOR MINI-FIT JR. CONNECTOR SYSTEM SHEET No. 12 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: AZAHIROVIC JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC