42815-0031

PRODUCT SPECIFICATION MINI-FIT SR. SERIES 1.0 SCOPE This specification covers the 10.00 mm / (.394 in.) centerline tin and gold, silver plated connector series, single and dual row versions in wire to wire and wire to printed circuit board applications. This product performance is optimized for stranded tinned wire termination. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND PART NUMBER Product Name Part Number Female Terminal 42815-**** Male Terminal 42817-**** Receptacle (single row) 42816-**** Plug (single row) 42818-**** Vertical Header (single row) 42819-**** Right Angle Header (single row) 42820-**** Receptacle (dual row) 43914-**** TPA (dual row) 43980-**** Vertical Header (dual row) 43915-**** Panel Mount Plug (dual row) 43938-**** Right Angle Header (single row, 260°C reflow capable (with gold and silver plating only)) 46984-**** Vertical Header (single row, 260°C reflow capable (with gold and silver plating only)) 46986-**** 2.2 DIMENSIONS, MATERIALS PLATINGS & MARKINGS. See the appropriate sales drawings for the information on dimensions, materials, platings and markings. 2.3 SAFETY AGENCY APPROVALS File Numbers: UL File #E29179 CSA Certificate #LR 19980-555 TUV Certificate #R 72131193 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS See sales drawings and the other sections of this specification for the necessary referenced documents and specifications. Application Specification: AS-42815-001 REVISION: B4 ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 1 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 SAFETY AGENCY RATINGS Voltage (VAC (RMS) / VDC) UL CSA TUV Series 42818, 43914 42816, 42819, 42820 43915 43938 Current (A) UL CSA TUV 14AWG 12 AWG 10AWG 12AWG 10AWG N/A 23A 30A 23A 33A 600V 600V 600V 600V 600V 250V 17A 23A 30A 23A 33A 600V 600V None 600V None 600V N/A N/A 23A 23A 30A 30A None 23A None 33A 4.2 MOLEX CURRENT RATINGS Molex rating is established based on MIL-W-5088 max. current capacity guidelines for copper conductors and test data summary TS-42815-001 section 5.3.7. Test data is based on 30 deg. C temperature rise using UL 1015 tinned stranded copper wire. Single Row Product 8 AWG 10 AWG 12 AWG 14 AWG 16 AWG B4 2ckt. W to PCB** 4ckt. W to W 4ckt. W to PCB** 6ckt W to W 6ckt. W to PCB** 50A 33A 23A 17A 13A 48A 33A 23A 17A 13A 46A 33A 23A 17A 13A 44A 33A 23A 17A 13A 45A 33A 23A 17A 13A 37A 33A 23A 17A 13A 2ckt. W to W 4ckt. W to W - 4ckt. W to PCB** - 6ckt W to W - 6ckt. W to PCB** - - - - - 6mm2 35A 2ckt. W to PCB** - 2 35A - 5mm REVISION: 2ckt. W to W ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 2 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 4.2 MOLEX CURRENT RATINGS (continued) 2ckt. W to W 40A 2ckt. W to PCB** 40A 4ckt. W to W 4ckt. W to PCB** 6ckt W to W 6ckt. W to PCB** - - - - 12AWG Double Crimp (20A per wire) (20A per wire) Dual Row Product 8 AWG 10 AWG 12 AWG 14 AWG 16 AWG 6ckt. W to W 6ckt. W to PCB** 10ckt. W to W 10ckt. W to PCB** 14ckt W to W 14ckt. W to PCB** 43A 32A 23A 17A 13A 37A 31A 23A 17A 13A 40A 31.5A 23A 17A 13A 36.5A 29.5A 22.5A 16.5A 12.5A 38A 29A 23A 17A 13A 36A 28A 22A 16A 12A **PCB trace design may greatly affect temperature rise results. Ratings shown represent MAXIMUM current carrying capacity of a fully loaded connector with all circuits powered. Ratings are based on a 30°C maximum temperature rise limit over ambient (room temperature). Testing conducted with tinned copper conductor stranded wire. Above charts are intended as a guideline. Current rating is application dependent. Appropriate de-rating is required depending on factors such as higher ambient temperature, smaller copper weight of PCB traces, gross heating from adjacent modules or components and other factors that influence connector performance. 4.3 TEMPERATURES Operating: -40 Degrees C to +105 Degrees C Non-operating: -40 Degrees C to +105 Degrees C (Including 30 degrees C terminal temperature at full current) REVISION: B4 ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 3 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL PERFORMANCE Section Item 5.1.1 Initial Contact Resistance (low level) Test Condition Mate connectors, measure by dry circuit, 20mV max., 100mA. Wire resistance shall be removed from the measured value. Requirement 1.5 mOhm max. (tin) 1.0 mOhm max. (gold) 1.5 mOhm max. (silver) 5.1.2 Insulation Resistance 5.1.3 Dielectric Strength 5.1.4 Contact Resistance (rated) 5.1.5 Contact Resistance on Crimp REVISION: B4 ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 Mate connectors, apply 500V DC between adjacent terminal or ground. 1000 M Ohm min. Mate connectors, apply 2200V AC for 1 minute No breakdown between adjacent terminal or ground. Measure contact resistance at 1.5 mOhm rated current. max. (tin) 1.0 mOhm max. (gold) 1.5 mOhm max. (silver) Crimp the wire to the terminal, measure crimp resistance by 1.0 mOhm dry circuit, 20mV max., max. 100mA TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 4 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE Section 5.2.1 Item Test Condition Contact Insertion and Insert and withdraw a Withdrawal contact at a speed rate of 25 +/- 6mm / minute 5.2.2 Connector Insertion and Withdrawal Insert and withdraw a connector at a rate of 25 +/6mm / minute 5.2.3 Terminal Insertion Force Crimp Terminal Retention Force Insert the crimped terminal into the housing. Apply axial pull out force at a speed rate of 25 +/- 6mm / minute on the terminal assembled in the housing and with the TPA cover installed. Apply axial pull out force at a speed rate of 25 +/- 6mm / minute on the terminal assembled in the housing. Mount the crimped terminal, apply an axial pull out force on the wire at a speed rate of 25 +/- 6mm / minute. 5.2.4 5.2.5 Header Terminal Retention Force 5.2.6 Wire Pull Out Force 5.2.7 Normal Force 5.2.8 PCB Insertion and Withdrawal Force 5.2.9 Panel Insertion & Withdrawal REVISION: B4 ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 Apply a perpendicular force at a speed rate of 25 +/6mm / minute. Apply force perpendicular to the housing at a speed rate of 25 +/- 6mm minute as shown. Insert and withdraw a connector at a speed rate of 25 +/- 6mm / minute Requirement Max. Insertion = 3Kg Min. Withdrawal = 0.25Kg Max. Insertion = 3.0Kg/ckt. Min. Withdrawal = 0.25Kg/ckt. Max. Insertion = 7.0Kg Min. Retention = 10Kg Min. Retention = 2.0Kg 16AWG = 14Kg 14AWG = 23Kg 12AWG = 31Kg 10AWG = 36Kg 8AWG = 40Kg 200 g min. Insertion = 2Kg max. Withdrawal = 1Kg min. Insertion = 5Kg max. Withdrawal = 10Kg min. TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 5 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE (continued) Section 5.2.10 Item Latch Yield Strength (only 43914 receptacle w/ 43938 plug) Latch Yield Strength (all other) Test Condition Requirement Insert and withdraw connector housings (30 times) and pull apart at a Yield = 7.0Kg min. speed rate of 25 +/- 6mm / minute 5.2.11 Durability (tin) Insert and withdraw connectors (30 times) at a maximum rate of 10 cycles per minute prior to environmental tests. 5.2.11A Durability (gold) 5.2.10A 5.2.11B 5.2.12A 5.2.12B REVISION: B4 Contact Res. change = 1.0mOhm max. Insert and withdraw connectors (100 times) at a maximum rate of 10 cycles per minute prior to environmental tests. Durability (silver) Insert and withdraw connectors (30 times) at a maximum rate of 10 cycles per minute prior to environmental tests. Contact Res. change = 1.0mOhm max. Vibration with lubrication (tin) (Nyogel 760G) Contact Res change =. 1.0mOhm max Discontinuity not greater than 1 microsecond Contact Res change =. 1.0mOhm max Discontinuity not greater than 1 microsecond Vibration without lubrication (gold) 5.2.12 C Insert and withdraw connector housings (30 times) and pull apart at a Yield = 10.0Kg min. speed rate of 25 +/- 6mm / minute Vibration with lubrication (silver) ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 10-500HZ with a G Level of 10 Duration: 9 hours. 10-500HZ with a G Level of 10 Duration: 9 hours. 10-500HZ with a G Level of 10 Duration: 9 hours. Contact Res. change = 1. 0 mOhm max. Contact Res change = 1.0 mOhm max Discontinuity not greater than 1 microsecond TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 6 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 5.2.13 Mechanical Shock 50 G, 11ms, Half-Sine Shock Pulse. Contact Res. change = 1.0mOhm max. Discontinuity not greater than 1 microsecond * NOTE: Thermal cycling, vibration and other factors can cause micro-motion within a mated connection. Micro-motion without lubricant could lead to fretting corrosion on tin plating. Due to the many factors that may be present in an application, Molex highly recommends the use of lubrication with Mini-Fit Sr tin-plated terminals for reliability assurance. See AS-42815-001 for more information 5.3 ENVIRONMENTAL PERFORMANCE Section 5.3.1 Item Cold Resistance Test Condition -40 +/- 3 degrees C for 96 hrs. 5.3.2 Thermal Shock Mate connectors, expose to 25 cycles of: -40 +0/-3 deg. C for 30 minutes +25 +/- 10 deg. C for 5 minutes max. +105 +3/-0 deg. C for 30 minutes +25 +/- 10 deg. C for 5 minutes max. Mate connectors, expose to 240 hours at 105 +/- 2 deg. C 5.3.3 5.3.4 REVISION: B4 Thermal Aging Humidity (Steady State) ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 Mate connectors, expose to a temperature of 40 +/- 2 deg. C with a relative humidity of 90% to 95% for 96 hours. Requirement Appearance: No damage Contact Res. change = 1.0mOhm max. Appearance: No damage Contact Res. change = 1.0mOhm max. Appearance: No damage Contact Res. change = 1.0mOhm max Appearance: No damage Contact Res. change = 1.0mOhm max Dielectric withstanding voltage: No breakdown Insul. res: 1000M Ohm min. TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 7 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL PERFORMANCE (cont.) Section 5.3.5 Item Humidity (cyclic) (Tin and Gold Plated parts) Test Condition Mate connectors, expose to 25 cycles at 90% to 95% relative humidity with a transition time of 2.5 hrs. between extremes. +25 +/- 10 deg. C for 5 minutes max. +65 +3/-0 deg. C for 30 minutes 5.3.5A Cyclic Temperature & HumiditySilver Mate connectors: cycle per EIA-36431: 24 cycles at temperature 25 ± 3°C at 80 ± 5% relative humidity and 65 ± 3°C at 50 ± 5% relative humidity; dwell time of 1.0 hour; ramp time of 0.5 hours. 5.3.6 Immunity to Fretting Corrosion with lubrication. (tin) (Nyogel 760G) 5.3.6 A Immunity to Fretting Corrosion with lubrication. Silver Mate connectors, expose to 500 cycles with a max. transition time of 5 minutes between extremes. +25 +/- 10 deg. C for 30 minutes +70 +3/-0 deg. C for 30 minutes Mate connectors, expose to 500 cycles with a max. transition time of 5 minutes between extremes. +15 +/- 3 deg. C for 30 minutes +85 +/-3 deg. C for 30 minutes 5.3.7 5.3.8 REVISION: B4 Temp. Rise & Current Cycling Solderability** ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 Mate the connectors and measure the temperature rise at the rated current for 96 hrs., 45 minutes ON and 15 minutes OFF for 240 hrs., and an additional 96 hrs. of steady-state current. Per SMES-152 Requirement Appearance: No damage Contact Res. change = 2.0mOhm max Dielectric withstanding voltage: No breakdown Insul. res: 1000M Ohm min. Appearance: No damage Contact Res. change = 1.0 mOhm max Dielectric withstanding voltage: No breakdown Insul. res: 1000M Ohm min. Appearance: No damage Contact Res. change = 1.0mOhm max Appearance: No damage Contact Res. change = 1.0mOhm max Max. Temp. Rise = 30deg. C Per EIA 364 and CSA requirement Solder coverage: 95% MINIMUM (per SMES-152) TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 8 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC PRODUCT SPECIFICATION 5.3.9 5.3.9A 5.3.10 5.3.11 Reflow Solder Heat Resistance Reflow Solder Heat Resistance: applicable to 46984 & 46986 with gold & Silver plating ONLY Wave Solder Heat Resistance ** Resistance to Solvents Reflow solder process: 235°C max per AS-40000-5013 Appearance: No damage Dimensional: Conformance to sales drawing requirements. Appearance: No damage Reflow solder process: 260°C max per AS-40000-5013 Dimensional: Conformance to sales drawing requirements. Appearance: No damage Dip header terminal tails in solder: Solder Duration: 3 +/- 0.5 seconds Solder Temperature.: 260 +/- 5 deg. C Per AS-40000-5013 Solvent: flourinert FC-70 Appearance: No (3M Corp.) damage Solvent temp: Boiling temp. Immersion time: 120 +/- 5 seconds Solvent: Alpha 1003 (Alpha Metal) Solvent: Isopropyl Alcohol Solvent Temp.: Boiling temp. Immersion time: 240 +/- 5 seconds **NOTE: REVISION: B4 Repeat in solvent 5 times. Rinse with deionized water between cycles. This product is compatible with lead-free hand soldering temperatures. Always mate header to receptacle or plug to receptacle only with like metal plating option. (Ex: Silver- Silver, Gold to Gold and Tin-Tin) ECR/ECN INFORMATION: EC No:UCP2016-2078 DATE:18 NOV 2015 DOCUMENT NUMBER: PS-42815-001 TITLE: SHEET No. PRODUCT SPECIFICATION FOR MINIFIT SR. CONNECTOR SYSTEM 9 of 9 CREATED / REVISED BY: CHECKED BY: APPROVED BY: M.COLE B. ANDERSON B. PISZCZOR FILENAME: PS42815.DOC