43045-2009

PRODUCT SPECIFICATION MICRO-FIT 1.0 SCOPE This Product Specification covers the performance requirements and test methods of Micro-Fit 3.00 mm (.118 inch) centerline (pitch) wire to board and wire to wire connector systems terminated with 18 to 30 AWG stranded wire using crimp technology with tin or gold plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBERS Receptacle: 43025 Female Crimp Terminal: 43030 TPA Receptacle: 172952 TPA (for 172952): 172953 Plug: 43020 Male Crimp Terminal: 43031 Headers: 43045, 44914 Test Plug: 44242 (recommended for continuity testing only) Other products conforming to this specification are noted on the individual drawings. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS Housings: Receptacle and Plug - Polyester, Nylon; Headers - LCP Terminal: Phosphor Bronze Pins: Brass, Modified Tin/Brass 2.3 SAFETY AGENCY APPROVALS File Numbers: UL: E29179 CSA: LR19980 IEC 61984 Certification: Tested to and found in compliance with IEC 61984. NRTL type examination certificate available from Molex upon request. Contact Molex Safety Agency team for questions regarding certification on specific part numbers. 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Test Summary: TS-43045-001 Application Spec: AS-45499-001 (moisturizing nylon parts) 4.0 RATINGS 4.1 SAFETY AGENCY RATINGS Agency Voltage Rating (AC RMS or DC) Agency Current Rating (Single Circuit) (Amps) Series UL CSA IEC UL CSA IEC 43020 350 600 250 5 7 5 43025 600 600 250 8 8 5 172952 600 600 pending 5 7 pending 43045 600 600 250 8 8 5 44914 600 600 250 8 8 5 Current ratings are maximum and may vary depending on wire size, circuit count, and end-use application. Further testing may be required in the end-use application. REVISION: P ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 1 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.2 CURRENT DERATING AND APPLICABLE WIRES Current is dependent on connector size, contact material, plating, ambient temperature, printed circuit board characteristics and related factors. Actual current rating is application dependent and should be evaluated for each application. Stranded Copper Wire Size 18 AWG 0.75 mm2 20 AWG 22 AWG 24 AWG 26 AWG 28 AWG 30 AWG Max. Outside Insulation Diameter 1.85 mm (.073 inch) 1.85 mm (.073 inch) 1.85 mm (.073 inch) 1.85 mm (.073 inch) 1.85 mm (.073 inch) 1.27 mm (.050 inch) 1.27 mm (.050 inch) 1.27 mm (.050 inch) CURRENT DERATING REFERENCE INFORMATION 6-circuit 12-circuit 24-circuit W-W W-B W-W W-B W-W W-B W-W W-B Amps Amps Amps Amps Amps Amps Amps Amps 18 AWG 7 8.5 6 6.5 5.5 5.5 5 5 20 AWG or 0.75mm2 6.5 7 5 * 5.5 4.5 *5 *4 4.5 22 AWG 5.5 *6 *4 * 4.5 * 3.5 *4 *3 * 3.5 24 AWG 5 5.5 4 * 4.5 3 * 3.5 *2 *3 26 AWG 4 4.5 3 *4 2.5 * 3.5 * 1.5 2.5 28 AWG 3 *4 *2 *3 *2 *3 *1 *2 30 AWG 3 3.5 2 *3 2 * 2.5 *1 1 1) 2) 3) 4) 5) 6) 7) REVISION: P 2-circuit AWG and Metric Wire Size Values are for REFERENCE ONLY. Current deratings are based on not exceeding 30°C Temperature Rise. Testing conducted using tinned stranded copper wire and tin plated terminals. PCB trace design can greatly affect temperature rise results in Wire-to-Board applications. Data is for all circuits powered. * indicates interpolated information. W-W: Wire-to-Wire W-B: Wire-to-Board ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 2 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.3 CURRENT FOR TEST PLUG 44242 2.5 Amps Maximum (Pogo pin current capacity) Test plugs are for testing purposes only and not intended for continuous use. 4.4 TEMPERATURE Operating: - 40°C to + 105°C (Including Terminal Temperature Rise) Non-operating: - 40°C to + 105°C REVISION: P ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 3 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. (Does not include wire resistance) Contact Resistance of Wire Termination (Low Level) Terminate the applicable wire to the terminal and measure wire using a voltage of 20 mV and a current of 100 mA. 10 milliohms MAXIMUM [initial] 5 milliohms MAXIMUM [initial] Insulation Resistance Unmate & unmount connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 1000 Megohms MINIMUM Dielectric Withstanding Voltage Unmate connectors: apply a voltage of {two times the rated voltage plus 1000 volts} VAC for 1 minute between adjacent terminals and between terminals to ground. No breakdown; current leakage < 5 mA Capacitance Measure between adjacent terminals at 1 MHz. 2 picofarads MAXIMUM Mate connectors: measure the temperature rise at the rated current after: Temperature 1) 96 hours (steady state) Rise 2) 240 hours (45 minutes ON and 15 (via Current Cycling) minutes OFF per hour) 3) 96 hours (steady state) Temperature rise: +30°C MAXIMUM 5.2 MECHANICAL REQUIREMENTS DESCRIPTION REQUIREMENT Connector Mate and Unmate Forces Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (Per circuit) 8.0 N (1.8 lbf) per circuit MAXIMUM mate force & 2.4 N (0.5 lbf) per circuit MINIMUM unmate force Crimp Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 24.5 N (5.5 lbf) MINIMUM retention force REVISION: P TEST CONDITION ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 4 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS, cont. Crimp Terminal Insertion Force (into Housing) Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 14.7 N (3.3 lbf) MAXIMUM insertion force Durability Mate connectors up to 30 cycles at a maximum rate of 10 cycles per minute. Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII, Letter D. Test Duration: 15 minutes each axis. 20 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Shock (Mechanical) Mate connectors and shock at 50 g’s with ½ sine wave (11 milliseconds) shocks in the ±X,±Y,±Z axes (18 shocks total). (Per EIA-364-27, Test Condition H) 20 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Wire Pullout Force (Axial) (Wire from Terminal) 20 milliohms MAXIMUM (change from initial) Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. MINIMUM pullout force 18 awg: 89.0 N (20.0 lbf) 0.75 mm2: 89.0 N (20.0 lbf) 20 awg: 57.8 N (13.0 lbf) 22 awg: 35.6 N (8.0 lbf) 24 awg: 22.2 N (5.0 lbf) 26 awg: 13.3 N (3.0 lbf) 28 awg: 8.9 N (2.0 lbf) 30 awg: 6.6 N (1.5 lbf) Values may vary depending on crimp tooling. Refer to Molex Applicator Tooling Specification. Normal Force Pin to Header Retention Apply axial push force to pin at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 13.7 N (3.1 lbf) MINIMUM pushout force Thumb Latch to Full mate and then Unmate the connectors at Ramp Yield Strength a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 58.0 N (13.0 lbf) MINIMUM Yield Strength Panel Mount Retention REVISION: P 2.7 N (0.6 lbf) MINIMUM Apply a perpendicular force. Insert connector in panel. Apply an axial force on the connector in the opposite direction of insertion at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 155.7 N (35 lbf) MINIMUM pushout force DUAL ROW CONNECTORS SHEET No. 5 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS, cont. Compliant Pin Insertion Force into PCB Hole (44914 Series) Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 106.7 N (24 lbf) Maximum Insertion force (1) (Per Terminal) Compliant Pin Retention Force in PCB Hole (44914 Series) Apply an axial extraction force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 35.6 N (8 lbf) Minimum Retention force (1) (Per Terminal) (1) Based on results using Printed Circuit Board (PCB) with Tin PTH finish. Pin left undisturbed in PCB a minimum of 24 hours after insertion prior to testing Retention Force. PCB with different design or finish may vary from these results 5.3 ENVIRONMENTAL REQUIREMENTS DESCRIPTION TEST CONDITION Thermal Aging Mate connectors; expose to: 240 hours at 105 ± 2°C OR 500 hours at 85 ± 2°C Humidity (Steady State) REQUIREMENT 20 milliohms MAXIMUM (change from initial]) Mate connectors: expose to a temperature of 40 ± 2°C with a relative humidity of 90-95% for 96 hours. Note: Remove surface moisture and air dry for 1 hour prior to measurements. Solderability Solder Resistance 20 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 A) Wave Solder Process Dip connector terminal tails in solder; Solder Duration: 10 seconds MAX Solder Temperature: 260°C MAX Per AS-40000-5013 Visual: No Damage to insulator material B) Convection Reflow Solder Process 260°C MAX Per AS-40000-5013 REVISION: P ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 6 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS, cont. Salt Spray Cold Resistance Mate connectors Orientation: Horizontal with latch on top surface Duration: 48 hours exposure Atmosphere: Salt spray from a 5% solution Temperature: 35 ± 2°C 20 milliohms MAXIMUM (change from initial) Mate connectors Duration: 96 hours Temperature: -40 ± 3°C 20 milliohms MAXIMUM (change from initial) 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage per the packaging specifications listed below: Receptacle, TPA Receptacle, TPA, and Plug: Bulk Packaged Headers: PK-70873-0313, PK-70873-0314, PK-70873-05**. 7.0 GAGES AND FIXTURES It is recommended that test plugs (Series 44242) be used for continuity testing of receptacles. Standard mating parts should not be used for harness testing. NOTE: The use of unauthorized testing devices and/or probes with a Molex product may cause damage to and affect functionality of the Molex product, and such use may void any and all warranties, expressed or implied. REVISION: P ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 7 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.0 OTHER INFORMATION 8.1 CABLE TIE AND OR WIRE TWIST LOCATION CKT Sizes 2-8 10-16 18-24 Dim T Min. .500 (12.70) .750 (19.10) 1.000 (25.40) The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that repositions them from their natural relaxed state or location where they enter the housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the pocket. 8.2 CONTACT ENGAGEMENT (WIPE) FOR FULLY MATED NOMINAL COMPONENTS (For Reference Only) Mated to Plug/ Header Application Contact Wipe 43020 Plug Wire-to-Wire 0.083 in/(2.11 mm) 43045 Header 44914 CPI Header Wire-to-Board 0.069 in/(1.75 mm) 43020 Plug Wire-to-Wire 0.072 in/(1.84 mm) 43045 Header 44914 CPI Header Wire-to-Board 0.063 in/(1.60 mm) Receptacle 43025 Receptacle (1) 172952 TPA Receptacle (1) Note (1): Contact Wipe is based on 43030 female crimp terminal. If using 46235 female crimp terminal, reduce Contact Wipe by .005 in/(0.13 mm). REVISION: P ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 8 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.3 STANDARD POLARIZATION FOR HEADERS AND PLUGS (HEADERS ARE SHOWN) REVISION: P ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 9 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.4 STANDARD POLARIZATION FOR RECEPTACLES REVISION: P ECR/ECN INFORMATION: EC No: UCP2018-0645 TITLE: PRODUCT SPECIFICATION MICRO-FIT DATE: 2017/10/27 DOCUMENT NUMBER: PS-43045 DUAL ROW CONNECTORS SHEET No. 10 of 10 CREATED / REVISED BY: CHECKED BY: APPROVED BY: SSOUSEK JBELL FSMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC