44428-2401

PRODUCT SPECIFICATION MICRO-FIT BMI FLOATING CONNECTOR SYSTEM 1.0 SCOPE This Product Specification covers the 3.00 mm (.118 inch) centerline (pitch) connector system terminated with 20 to 30 AWG wire using crimp technology with tin plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBERS Micro-Fit Dual Row BMI Floating Panel Receptacle: 44133 Female Crimp Terminal: 43030 Micro-Fit Dual Row BMI Panel Mount Plug: 44300 Male Crimp Terminal: 43031 Micro-Fit Dual Row BMI Receptacle Headers: 44764 and 44769 Micro-Fit Dual Row BMI Headers: 44428 and 44432 Micro-Fit Dual Row BMI Vertical CPI Header : 45280 Micro-Fit Single Row BMI Floating Panel Receptacle: 46623 Micro-Fit Single Row BMI Panel Mount Plug: 46625 Micro-Fit Single Row BMI Headers: 46622 Test Plug: 44242 (recommended for continuity testing only) 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS (See the appropriate Sales Drawings for details) Crimp Terminals: Phosphor Bronze Panel Receptacle and Plug: Polyester, Nylon Headers: High Temp Nylon, LCP Header Pins and Terminals: Brass, Modified Tin/Brass, Phosphor Bronze 2.3 SAFETY AGENCY APPROVALS UL File Number:?. E29179 CSA:??????.. LR19980 IEC 61984 Certification: Tested to and found in compliance with IEC 61984. NRTL type examination certificate available from Molex upon request. Contact Molex Safety Agency team for questions regarding certification on specific part numbers.” 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS Test Summary: TS-43045-001 REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 1 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 4.0 RATINGS 4.1 SAFETY AGENCY RATINGS Agency Voltage Rating (AC RMS or DC) Series UL CSA IEC Agency Current Rating (Single Circuit) (Amps) UL CSA IEC 44133 250 250 250 N/A 7 5 44300 250 250 250 N/A 7 5 44428 600 250 250 N/A 5 5 44432 250 250 250 N/A 5 5 44764 600 250 250 N/A 5 5 44769 250 250 250 N/A 5 5 45280 600 250 250 N/A 5 5 46622 TBD TBD TBD TBD TBD TBD 46623 TBD TBD TBD TBD TBD TBD 46625 TBD TBD TBD TBD TBD TBD (Current ratings are maximum and may vary depending on wire size, circuit count, and end-use application. Further testing may be required in the end-use application.) 4.2 CURRENT DERATING AND APPLICABLE WIRES Current is dependent on connector size, contact material, plating, ambient temperature, printed circuit board characteristics and related factors. Actual current rating is application dependent and should be evaluated for each application. AWG 20 22 24 26 28 30 Max. Outside Insulation Diameter 1.85 mm (.073 inch) 1.85 mm (.073 inch) 1.85 mm (.073 inch) 1.27 mm (.050 inch) 1.27 mm (.050 inch) 1.27 mm (.050 inch) REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 2 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION CURRENT DERATING REFERENCE INFORMATION 2-circuit W-W 6-circuit W-B Amps W-W Amps W-B Amps 12-circuit W-W Amps W-B Amps 24-circuit W-W Amps W-B Amps AWG Amps 20 6.5 7 5 * 5.5 4.5 *5 *4 4.5 22 5.5 *6 *4 * 4.5 * 3.5 *4 *3 * 3.5 24 5 5.5 4 * 4.5 3 * 3.5 *2 *3 26 4 4.5 3 *4 2.5 * 3.5 * 1.5 2.5 28 3 *4 *2 *3 *2 *3 *1 *2 30 3 3.5 2 *3 2 * 2.5 *1 1 1) 2) 3) 4) 5) 6) Values are for REFERENCE ONLY. Current deratings are based on not exceeding 30°C Temperature Rise. PCB trace design can greatly affect temperature rise results in Wire-to-Board applications. Data is for all circuits powered. * indicates interpolated information. W-W: Wire-to-Wire W-B: Wire-to-Board 4.3 CURRENT FOR TEST PLUG 44242 2.5 Amps Maximum (Pogo pin current capacity) (Test plugs are for testing purposes only and not intended for continuous use.) 4.4 TEMPERATURE Operating: -40°C to +105°C (Including Terminal Temperature Rise) Nonoperating: -40°C to +105°C REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 3 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.0 PERFORMANCE 5.1 ELECTRICAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT Contact Resistance (Low Level) Mate connectors: apply a maximum voltage of 20 mV and a current of 100 mA. Contact Resistance of Wire Termination (Low Level) Terminate the applicable wire to the terminal and measure wire using a voltage of 20 mV and a current of 100 mA. 10 milliohms MAXIMUM [initial] 5 milliohms MAXIMUM [initial] Insulation Resistance Unmate & unmount connectors: apply a voltage of 500 VDC between adjacent terminals and between terminals to ground. 1000 Megohms MINIMUM Dielectric Withstanding Voltage Unmate connectors: apply a voltage of {two times the rated voltage plus 1000 volts} VAC for 1 minute between adjacent terminals and between terminals to ground. No breakdown; current leakage < 5 mA Capacitance Measure between adjacent terminals at 1 MHz. 2 picofarads MAXIMUM Mate connectors: measure the temperature rise at the rated current after: Temperature 1) 96 hours (steady state) Rise 2) 240 hours (45 minutes ON and 15 (via Current Cycling) minutes OFF per hour) 3) 96 hours (steady state) Temperature rise: +30°C MAXIMUM 5.2 MECHANICAL REQUIREMENTS DESCRIPTION TEST CONDITION Connector Mate and Unmate Forces Mate and unmate connector (male to female) at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. (per circuit) Crimp Terminal Retention Force (in Housing) Axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. REVISION: L3 REQUIREMENT TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 8.0 N (1.8 lbf) MAXIMUM insertion force & 2.4 N (0.5 lbf) MINIMUM withdrawal force 24.5 N (5.5 lbf) MINIMUM retention force PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 4 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT Pin Retention Force (in Header) Apply axial pullout force on the terminal in the housing at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 13.3 N (3.0 lbf) MINIMUM retention force Crimp Terminal Insertion Force (into Housing) Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. 14.7 N (3.3 lbf) MAXIMUM insertion force Durability Mate connectors up to 30 cycles for tin or gold at a maximum rate of 10 cycles per minute. Vibration (Random) Mate connectors and vibrate per EIA 364-28, test condition VII. 10 milliohms MAXIMUM (change from initial) & Discontinuity < 1 microsecond Shock (Mechanical) Mate connectors and shock at 50 g's with ½ sine wave (11 milliseconds) shocks in the ±X,±Y,±Z axes (18 shocks total). 10 milliohms MAXIMUM (change from initial]) & Discontinuity < 1 microsecond Apply an axial pullout force on the wire at a rate of 25 ± 6 mm (1 ± ¼ inch). 20 Awg: 57.9 N (13.0 lbf) 22 Awg: 35.5 N (8.0 lbf) 24 Awg: 26.6 N (6.0 lbf) 26 Awg: 13.3 N (3.0 lbf) 28 Awg: 8.9 N (2.0 lbf) 30 Awg: 6.6 N (1.5 lbf) MINIMUM pullout force Wire Pullout Force (Axial) Wire to Terminal Normal Force 10 milliohms MAXIMUM (change from initial) 2.7 N (0.6 lbf) MINIMUM Apply a perpendicular force. Panel Retention Forces Apply a force perpendicular to the panel on the connector at a rate of 25 ± 6 mm (1 ± ¼ inch) per minute. Fretting Corrosion (Hammer Shock) Mate connectors: strike test platform at a rate of 10 cycles per minute with a 0.98 N (100 gram) hammer for 20,000 cycles. 200 N (45 lbf) MINIMUM withdrawal force 10 milliohms MAXIMUM (change from initial) Compliant Pin Insertion Force into PCB Hole (45280 Series) Apply an axial insertion force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch). 106.7 N (24 lbf) MAXIMUM Insertion force (Per Terminal) Compliant Pin Retention Force in PCB Hole (45280 Series) Apply an axial extraction force on the terminal at a rate of 25 ± 6 mm (1 ± ¼ inch). 35.6 N (8 lbf) MINIMUM Retention force (Per Terminal) REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 5 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS DESCRIPTION TEST CONDITION REQUIREMENT Mate connectors. Expose for 500 cycles between temperatures shown below. Dwell 0.5 hours at each temperature. Fretting Corrosion (Thermal Shock) Shock (Thermal) Single Row: Temperatures 15 and 85˚C Dual Row: Temperatures 25 and 85˚C 10 milliohms MAXIMUM (change from initial) {Note: Remove surface moisture and air dry for 1 hour prior to measurements; monitor low level contact resistance every 167 cycles.} Dual Row: Mate connectors. Expose to 5 cycles of: Temperature °C Duration (Minutes) -40 +0/-3 30 +25 ±10 5 MAXIMUM +105 +3/-0 30 +25 ±10 5 MAXIMUM 10 milliohms MAXIMUM (change from initial) Single Row: Mate connectors. Expose to 10 cycles of: Temperature °C Duration (Minutes) -55 +/-2 30 +85 +/-2 30 Mate Connectors. Expose to: Thermal Aging Dual Row 96 hours at 105 +/- 2˚C or 500 hours at 85 +/- 2˚C 10 milliohms MAXIMUM (change from initial) Single Row 240 hours at 105 +/- 2˚C or 500 hours at 85 +/- 2˚C REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 6 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL REQUIREMENTS Humidity (Steady State) Mate connectors: expose to a temperature of 85 ± 2°C with a relative humidity of 90-95% for 96 hours. Note: Remove surface moisture and air dry for 1 hour prior to measurements. Humidity (Cyclic) Mate connectors: cycle per EIA-364-31: 10 cycles at temperature 25 ± 3°C at 80 ± 5% relative humidity and 65 ± 3°C at 50 ± 5% relative humidity; dwell time of 1.0 hour; ramp time of 0.5 hours. {Note: Remove surface moisture and air dry for 1 hour prior to measurements.} Solderability Solder Resistance 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM 10 milliohms MAXIMUM (change from initial) & Dielectric Withstanding Voltage: No Breakdown at 500 VAC & Insulation Resistance: 1000 Megohms MINIMUM Solder coverage: 95% MINIMUM (per SMES-152) Per SMES-152 Wave Solder Process (Nylon or LCP Headers) Dip connector terminal tails in solder; Solder Duration: 10 seconds MAX Solder Temperature: 260°C MAX Per ES-40000-5013 Visual: No Damage to insulator material Convection Reflow Solder Process (LCP Headers Only) 260˚C MAX Per ES-40000-5013 Cold Resistance Corrosive Atmosphere: Flowing Mixed Gas (FMG) (Dual Row Gold Plated Only) Mate connectors: Duration: 96 hours; Temperature: -40 ± 3°C Mate connectors: Test per EIA-364-65, method 2A REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 10 milliohms MAXIMUM (change from initial) 10 milliohms MAXIMUM (change from initial) PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 7 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage per the packaging specifications listed below: BMI Floating Panel Receptacle: PK-44133-002, PK-46623-001, PK-46623-002 BMI Panel Mount Plug: PK-44300-001, PK-44300-002, PK-46625-001 BMI Receptacle Headers: PK-44764-001, PK-44769-001 BMI Headers: PK-44428-001, PK-44432-001, PK-46622-001 BMI Vertical CPI Header: PK-44432-001 7.0 GAGES AND FIXTURES It is recommended that test plugs (Series 44242) be used for continuity testing of receptacles. Standard mating parts should not be used for continuity testing. NOTE: The use of unauthorized testing devices and/or probes with a Molex product may cause damage to and affect functionality of the Molex product, and such use may void any and all warranties, expressed or implied. REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 8 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.0 APPLICATION INFORMATION 8.1 CONNECTOR ALIGNMENT Misalignment applies to “X” and “Y” directions (Dual Row Receptacle (44133) is illustrated. Dimensions also apply to Single Row Receptacle (46623) mating to single row plug or header.) REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 9 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.2 Mated Dimensions (PARTS SHOWN FULLY MATED)(Dual Row is illustrated) *Note: 46622 – Single Row Right Angle Header 46623 – Single Row Panel Mount Receptacle 46625 – Single Row Panel Mount Plug REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 10 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.3 TIE WRAP AND/OR WIRE TWISTING PLACEMENT Dual Row: CKT Sizes 2-8 10-16 18-24 Dim T Min. .500 (12.70) .750 (19.10) 1.000 (25.40) Single Row: CKT Sizes 2-4 5-8 9-12 Dim T Min. .500 (12.70) .750 (19.10) 1.000 (25.40) The “T” dimension defines a “free” length of wire, or a length of wire that is not subject to significant bias by external factors such as a wire tie, wire twisting, or other means of bending or deforming of the wires that repositions them from their natural relaxed state or location where they enter the housing. Wires are to be dressed in such a manner to allow the terminals to float freely in the pocket. 8.4 CONTACT ENGAGEMENT FOR FULLY MATED COMPONENTS Receptacle 44133 Panel Mount Receptacle (1) 44764 Right Angle Receptacle Header 44769 Vertical Receptacle Header 46623 Panel Mount Receptacle(1) Mated to Plug/ Header 44300 Plug 44428 RA Header 44432 Vert Header 45280 CPI Header 44300 Plug 44428 RA Header 44432 Vert Header 45280 CPI Header 44300 Plug 44428 RA Header 44432 Vert Header 45280 CPI Header Application Contact Wipe Wire-to -Wire .094 in/ (2.39 mm ) Wire-to-Board . 072 in/ (1.82 mm) Board-to-Wire .091 in/ (2.30 mm ) Board-to-Board .068 in/ (1.73 mm ) Board-to-Wire .087 in/ (2.20 mm ) Board-to-Board .064 in/ (1.63 mm ) 46625 Plug Wire-to-Wire .094 in/(2.39mm) 46623 RA Header Wire-to-Board .072 in/(1.82mm) Note (1): Contact Wipe is based on 43030 female crimp terminal. If using 46235 female crimp terminal, reduce Contact Wipe by .005 in/(0.13 mm). REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 11 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC PRODUCT SPECIFICATION 8.5 MATING VELOCITY Blind Mate Interface connectors should not be mated together at excessive velocities. Depending on the specifics of the application, excessive mating speeds may not allow sufficient reaction time for the connectors to properly self align and this can cause damage to connector housings and terminals. Molex recommends mating speeds do not exceed 40 mm/sec (1.6 inch/sec) for proper mating. REVISION: L3 TITLE: EC No: UCP2016-3198 DATE: 2016/02/17 DOCUMENT NUMBER: PS-44300-001 PRODUCT SPECIFICATION Micro-Fit (3.0) BMI Floating Connector System SHEET No. 12 of 12 CREATED / REVISED BY: CHECKED BY: APPROVED BY: CSLAFTER S.SOUSEK F.SMITH TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A](V.1).DOC