48074-9101

PRODUCT SPECIFICATION MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE 1.0 SCOPE This Product Specification covers the modular jack connector series with selective gold and tin plating for IR reflow application. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER(S) Modular Jack SMT with Integrated Magnetics with LED SMT; P/N: 48074-9101 /9103. 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS See the appropriate sales drawings (SD-48074-102/103) for information on dimensions, materials, plating, and markings. 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 INDUSTRY DOCUMENTS FCC Rules and Regulations, Part 68, Subpart F IEC-60603-7 3.2 MOLEX DOCUMENTS See the appropriate sales drawing for the necessary referenced documents and specifications Note that in terms of conflicting info, the Molex Sales Drawing takes precedence followed by Molex PS. 4.0 RATINGS OF CONNECTOR 1. Current rating: 1.5 Amps @ 25°C Voltage rating: 5.5 VDC Max 2. Operating temperature: -40°C to + 85°C THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REVISION DESCRIPTION OBSOLETED PART NUMBER AS PER PCN 508518 MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE CHANGE NO. 671087 REVISED BY RPRABHUM DATE 2021/05/26 DOC TYPE DOC TYPE DESCRIPTION DOC PART REV APPR BY GGA DATE 2021/08/06 PS PRODUCT SPECIFICATION WORD 001 48074 INITIAL RELEASE INITIAL DRWN FYANG05 DATE 2014/09/25 INITIAL APPR RZHANG DATE 2015/03/12 TEMPLATE: 2090580003-PPS-A Rev A2 2020 / 04 / 05 SERIES CUSTOMER DOCUMENT NUMBER REVISION SHEET GENERAL MARKET PS-48074-006 C 1 OF 7 PRODUCT SPECIFICATION 5.0 PERFORMANCE ITEM 1 DESCRIPTION TEST CONDITION REQUIREMENT Examination of product Visual, dimensional, and functional per applicable quality inspection plan. Product shall meet requirements of applicable product drawing and specification. 5.1 ELECTRICAL REQUIREMENTS ITEM DESCRIPTION TEST CONDITION REQUIREMENT 2 DC Resistance(LLC R) Apply a maximum voltage of 20 mV and a current of 100 mA. (Measure J6 to J3 , J2 to J1) 1.2 Ω MAXIMUM 3 Insulation Resistance Unmated connector, apply a voltage of 100 VDC ±15V DC between adjacent terminals(J1~J8) and between terminals to ground(J1~J8 TO Shell). 500 Megohms MINIMUM 4 Current Temperature Rating 5 Dielectric Withstanding Voltage Mate connector, and apply the maintenance current 1.5A and measure the temperature rise when thermal stability is achieved. 30℃ rise MAXIMUM from initial. 1500 VAC rms (1.5mA cutoff current) for 60 seconds(See Schematic 7). No Breakdown 2250 VDC rms (1.5mA cutoff current) for 60 seconds(See Schematic 7). 5.2 MECHANICAL REQUIREMENTS ITEM 6 DESCRIPTION TEST CONDITION REQUIREMENT 22 N (5 lbf) unshielded MAXIMUM insertion force 35 N (8 lbf) shielded MAXIMUM insertion force Connector Mate Mate connector at a rate of Force 25 ± 6 mm (1 ± ¼ inch) per minute. 7 Durability Mate connectors up to 750 cycles at a maximum rate of 10 cycles per minute prior to Environmental Tests. 8 Vibration (Random) Amplitude: 1.50mm (.060”) peak to peak Sweep: 10-55-10 Hz in one minute Duration: 15 minutes Direction: X, Y,Z axis ( 45 minutes total) 1. 1.2 Ω MAXIMUM 2. show no physical damage 3. LED function not to fail. 1.Discontinue ≦ 1microsecond 2. 1.2 Ω MAXIMUM THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REVISION DESCRIPTION OBSOLETED PART NUMBER AS PER PCN 508518 MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE CHANGE NO. 671087 REVISED BY RPRABHUM DATE 2021/05/26 DOC TYPE DOC TYPE DESCRIPTION DOC PART REV APPR BY GGA DATE 2021/08/06 PS PRODUCT SPECIFICATION WORD 001 48074 INITIAL RELEASE INITIAL DRWN FYANG05 DATE 2014/09/25 INITIAL APPR RZHANG DATE 2015/03/12 TEMPLATE: 2090580003-PPS-A Rev A2 2020 / 04 / 05 SERIES CUSTOMER DOCUMENT NUMBER REVISION SHEET GENERAL MARKET PS-48074-006 C 2 OF 7 PRODUCT SPECIFICATION 98 N (22 lbf) MINIMUM retention force Test instruction attached at section 8. 9 Plug Retention Force Apply an axial pullout force on the plug at a rate of 25 ± 6 mm (1 ± ¼ inch). 10 Shock (Mechanical) Mate connectors and shock at 50 G Halfsine,11ms form shocks in the X, Y, Z axis (9 shocks total). 11 Solderability Dip solder tails into the molten solder (held at Solderable area shall have minimum 245 ± 5℃ ) up to 1.0mm from the bottom of the of 95% solder coverage housing for 5 ± 1 second 1.Discontinue ≦ 1microsecond 2 2. 1.2 Ω MAXIMUM 5.3 ENVIRONMENTAL REQUIREMENTS ITEM 12 13 14 15 16 DESCRIPTION TEST CONDITION REQUIREMENT Shock (Thermal) Mate connectors, expose to 10 cycles of: -40°C to +85°C 30 minutes dwell. Contact resistance test pin pairs: J1 to J2 , J3 to J6; 1. Visual: No Damage 2. 1.2 Ω MAXIMUM on initial, △R﹕ 20mΩ Max(change from initial) 3. LED function not to fail. Thermal Aging 1. Visual: No Damage Mate connectors; expose to:48 hours at 852°C 2. 1.2 Ω MAXIMUM on initial, △R﹕ contact resistance test pin pairs: J1 to J2 , J3 to 20mΩ Max(change from initial) J6; 3. LED function not to fail. Humidity (Cyclic) Mate connectors; expose to 10 cycles at 9095% relative humidity with temperatures at +25°C and +65°C per MIL-STD-202F method 106F (without -10°C dip)contact resistance test pin pairs: J1 to J2 , J3 to J6; 1. Visual: No Damage 2. 1.2 Ω MAXIMUM on initial, △R﹕ 20mΩ Max(change from initial) 3. LED function not to fail. IR Reflow See appendix “A” 1. Visual: No Damage 2. 1.2 Ω MAXIMUM on initial, △R﹕ 20mΩ Max(change from initial) 3. LED function not to fail. Salt Spray 51% salt solution Duration 48 hrs 1. Visual: No Damage 2. 1.2 Ω MAXIMUM on initial, △R﹕ 20mΩ Max(change from initial) 3. LED function not to fail. Note: All tests shall meet visual requirements, show no physical damage and meet requirements of following additional 5.4 tests group. The test group shows the test sequences and shall completely test 5 pcs samples in each group. There are another four test items (Current Temperature Rating, Plug Retention Force, Solderability, IR Reflow) should be done by individual test condition and requirement shown above. THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REVISION DESCRIPTION OBSOLETED PART NUMBER AS PER PCN 508518 MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE CHANGE NO. 671087 REVISED BY RPRABHUM DATE 2021/05/26 DOC TYPE DOC TYPE DESCRIPTION DOC PART REV APPR BY GGA DATE 2021/08/06 PS PRODUCT SPECIFICATION WORD 001 48074 INITIAL RELEASE INITIAL DRWN FYANG05 DATE 2014/09/25 INITIAL APPR RZHANG DATE 2015/03/12 TEMPLATE: 2090580003-PPS-A Rev A2 2020 / 04 / 05 SERIES CUSTOMER DOCUMENT NUMBER REVISION SHEET GENERAL MARKET PS-48074-006 C 3 OF 7 PRODUCT SPECIFICATION 5.4 TEST GROUP / TEST SEQUENCE Group A Group B Group C Examination of product Examination of product Examination of product Examination of product Contact Resistance Connector Mate Force Dielectric Withstanding Voltage Contact Resistance Shock Contact Resistance Insulation Resistance Durability (Mechanical) Vibration Durability Shock (Thermal) Thermal Aging Contact Resistance Connector Mate Force Humidity (Cyclic) Salt Spray Examination of product Contact Resistance Insulation Resistance Contact Resistance (Random) (Thermal) Dielectric Withstanding Voltage Contact Resistance Examination of product Shock Group D Examination of product Humidity (Cyclic) Contact Resistance Examination of product THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REVISION DESCRIPTION OBSOLETED PART NUMBER AS PER PCN 508518 MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE CHANGE NO. 671087 REVISED BY RPRABHUM DATE 2021/05/26 DOC TYPE DOC TYPE DESCRIPTION DOC PART REV APPR BY GGA DATE 2021/08/06 PS PRODUCT SPECIFICATION WORD 001 48074 INITIAL RELEASE INITIAL DRWN FYANG05 DATE 2014/09/25 INITIAL APPR RZHANG DATE 2015/03/12 TEMPLATE: 2090580003-PPS-A Rev A2 2020 / 04 / 05 SERIES CUSTOMER DOCUMENT NUMBER REVISION SHEET GENERAL MARKET PS-48074-006 C 4 OF 7 PRODUCT SPECIFICATION 5.5 APPENDIX “A” (Pls review with Rockwell spec.) 10sec Max. 3.260℃ peak temperature shall last for 10 seconds. 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. See appropriate sales drawings. THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REVISION DESCRIPTION OBSOLETED PART NUMBER AS PER PCN 508518 MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE CHANGE NO. 671087 REVISED BY RPRABHUM DATE 2021/05/26 DOC TYPE DOC TYPE DESCRIPTION DOC PART REV APPR BY GGA DATE 2021/08/06 PS PRODUCT SPECIFICATION WORD 001 48074 INITIAL RELEASE INITIAL DRWN FYANG05 DATE 2014/09/25 INITIAL APPR RZHANG DATE 2015/03/12 TEMPLATE: 2090580003-PPS-A Rev A2 2020 / 04 / 05 SERIES CUSTOMER DOCUMENT NUMBER REVISION SHEET GENERAL MARKET PS-48074-006 C 5 OF 7 PRODUCT SPECIFICATION 7.0 SCHEMATIC Hi-Post Test: 1500 VAC rms (1.5mA cutoff current) for 60 seconds Between Input And Output. 2250 VDC rms (1.5mA cutoff current) for 60 seconds Between Input And Output. THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REVISION DESCRIPTION OBSOLETED PART NUMBER AS PER PCN 508518 MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE CHANGE NO. 671087 REVISED BY RPRABHUM DATE 2021/05/26 DOC TYPE DOC TYPE DESCRIPTION DOC PART REV APPR BY GGA DATE 2021/08/06 PS PRODUCT SPECIFICATION WORD 001 48074 INITIAL RELEASE INITIAL DRWN FYANG05 DATE 2014/09/25 INITIAL APPR RZHANG DATE 2015/03/12 TEMPLATE: 2090580003-PPS-A Rev A2 2020 / 04 / 05 SERIES CUSTOMER DOCUMENT NUMBER REVISION SHEET GENERAL MARKET PS-48074-006 C 6 OF 7 PRODUCT SPECIFICATION 8.0 OTHER INFORMATION Pulling out direction Plug retention force test instruction Sample mated on PCB THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX ELECTRONIC TECHNOLOGIES, LLC AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION REVISION DESCRIPTION OBSOLETED PART NUMBER AS PER PCN 508518 MODULAR JACK WITH LED & INTEGRATED MAGNETICS SMT TYPE CHANGE NO. 671087 REVISED BY RPRABHUM DATE 2021/05/26 DOC TYPE DOC TYPE DESCRIPTION DOC PART REV APPR BY GGA DATE 2021/08/06 PS PRODUCT SPECIFICATION WORD 001 48074 INITIAL RELEASE INITIAL DRWN FYANG05 DATE 2014/09/25 INITIAL APPR RZHANG DATE 2015/03/12 TEMPLATE: 2090580003-PPS-A Rev A2 2020 / 04 / 05 SERIES CUSTOMER DOCUMENT NUMBER REVISION SHEET GENERAL MARKET PS-48074-006 C 7 OF 7