504051-1201

LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH APPLICATION SPECIFICATION 1.5㎜ ㎜ PITCH W/B CONN. H=2mm R/A TYPE 【1.APPLICATION】 】 HARNESS SIDE Product Name Part Number RECEPTACLE HOUSING 504051 series PKG : Vinyl Bag RECEPTACLE TERMINAL 504052 series PKG : Chain & Loose APPLICABLE WIRE （※） 504052 series AWG#24～32 APPLICABLE CRIMP DIE MODEL No. （※） 578116-3000 ONBOARD SIDE ※ HADER ASS'Y R/A TYPE 504050 series PKG : EMBOSS Please refer to CS-504052-001/-002 for further details. Structure HEADER ASS'Y 504050-＊＊＊＊ RECEPTACLE TERMINAL 504052-＊＊98 APPLICABLE WIRE ― ・ ・ ・ ・ RECEPTACLE HOUSING 504051-＊＊＊＊ Before using ― Be sure to read the following precautions before using connector. Keep this manual handy for later reference. The displays and illustrations shown in this manual are for illustrative purposes only,and may differ somewhat from the actual items they represent. The contents of this manual are subject to change without notice. REV. SHEET A B 1～27 1～27 REVISE ON PC ONLY 変 更 REVISED ECN No. J2012-1376 '12/05/07 T.HANYU B REV. DESCRIPTION DESIGN CONTROL STATUS J DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION WRITTEN BY: CHECKED BY: APPROVED BY: T.HANYU K.ASAKAWA Y.ITO DATE: YR/MO/DAY '12/03/16 FILE NAME AS-504051-002.doc SHEET 1 OF 27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH Contents 1． ． Application・ ・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・ P-1 2． ．Instructions 2-1 Product exterior・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-2. Applicable wire and crimp tooling・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-3. About safekeeping before harness process and the surface mount process・・ ・・ 2-4. Harness process and surface mount process instruction. ・・・・・・・・・・・・・・・・・・ 2-5. About use in the machinery.・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-6. About rating / a performance standard. ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-7. About for use. ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P-4 P-4 P-4 P-5～5 P-6 P-7 P-7 3． ．The name of each part & explanation ・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・ ・・・・・・・・ ・・・・ 3-1． ．Receptacle crimp terminal ・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・ ・・・・・ ・・・ ・・・・・・・・ P-8 3-2． ．Receptacle housing ・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・ ・・・・・・・・・ ・・・・・ ・ ・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・ P-9 3-3． ．Header assembly ・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・ P-10 4． ．The confirmation item of crimping wire 4-1． ．The appearance before crimping.・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・ ・・・・・・・・・ P-11 4-2． ．The appearance after crimping.・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・ P-11 ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-3． ．The non-conformity item ・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・ P-11～14 5． ．Package for over crimping-wire and package・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P-15 6． ．Harness processing (crimping wire insertion method in Receptacle housing) 6-1 Insertion crimping wire・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P-16～19 6-2. Repair of crimp terminal ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ P-19 7． ．Banding of harness ・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・ P-20 8． ．Packing method of harness ・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・ ・・・・・・・・・・・・ P-21～22 REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 2/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 9． ．Instruction when mating with HDR connector 9-1． ．Mating process method ・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・ 9-2． ．Un-mating process method ・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・ 9-3． ．Consideration after mating ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ ・・・・・・・・・・・・・・ REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 P-23 P-24 P-25～26 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 3/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【2.Instructions】 2-1. Product exterior ① There is no influence in the product performance though the black spots or bubbles etc. might be confirmed to the plastic part of this product and the shade might be different (discoloration by secular distortion etc.). ② This product has some gold plating areas and marks can sometimes appear in gold plating, but this has no impact to the function of this product. ③ Resin and terminal plating can have some changes in color after reflow but this has no negative impact to the function of this product. ④ Connectors may be damaged by certain mounting machines. Please confirm before use. 2-2. Applicable wire and crimp tooling ① Guarantee is void when product is used with wire not conforming with product specifications. ② Guarantee is void when product is used with tooling not specified by Molex. ③ The recommended electric wire is tinned plating. Please confirm separately about the use of other electric wires. 2-3. About safekeeping before harness process and the surface mount process ① Please keep product with the delivery being in a state. And please safekeeping it under normal temperature and humidity where avoid direct sunlight. ② Please do not allow external force to be applied during product storage. ③ During handling avoid shocking or dropping products as it may result in product damaging. ④ First use of older manufacturing lots is recommended. ⑤ Keep product in original packaging before using. ⑥ This product should be inspected for appearance and solder performance when used after expiration date. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 4/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 2-4. Harness process and surface mount process instruction. ① Please confirm products and crimp machine, crimp condition, an applicable wire are equal to product drawing, crimp specifications before work. ② Beware of unintended damage caused by dust, debris, or foreign objects before using this product. It cause that cannot satisfy the insertion performance to the housing and electric performance. ③ Please do not touch the terminal by a direct hand. ④ When a terminal gets twisted or tangled before or after crimping, please do not pull it forcibly. The terminal may become damaged. ⑤ Avoid damaging product during work in process or in finishing goods. Product can get damaged and cannot function properly as a connector. ⑥ Please do not put a product and an harness half-finished goods in the following condition. ・Garbage ・Corrosive material ・Corrosive gas ・High temperature and high humidity ・Direct sunlight The above-mentioned condition causes poor contact and the corrosion of the terminal and the insulation performance deterioration of the housing. Please keep for kind attention of the safekeeping to boxes. ⑦ Please do not add loads to connector and harness half-finished goods during production, packaging, transportation, or storage. It may cause damage and result in poor connector performance. When pulling the electric wire of harness half-finished goods, it may cause contact defectiveness by adding load to contacts, crimp parts and lock parts. When performing the guidance wiring of the electric wire, don’t exceed forces the connector can’t withstand. ⑨ Do not damage receptacle crimp housing and a crimp terminal intentionally. Product performance can be affected by this condition. ⑩ When opened packing, please use it up on the day. Moisture absorption or drying cause the deterioration of materials by neighboring atmospheres. When cannot use it up, please do sealing of a bag again, and keep it in a box. ⑪ Please be careful to injuries in the edges part such as metal parts when handling a connector. ⑫ To avoid injury please be careful in handling of paper between terminals and metal carrier on reels. ⑬ Our evaluation is with the use of standard rigid PCB. When to be used on flexible printed circuits (FPC) please evaluate first. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 5/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH ⑭ Please solder it in all terminal departments and the nail part. A non-soldered part may become a cause of defect. In the case of changing our recommended board pattern size or design, please consult in advance because such changes may cause defects. ⑯ Please do not load the connector. For example, movement of PCB in the state where connector mating was carried out causes damage. ⑰ Please do not stack PCB after connector has been soldered to PCB. ⑱ Please follow the conditions of specifications, when connecting connector with a soldering iron. For conditions beyond specifications, the connector may be damaged. ⑲ When use solder iron, please do not use excessive solder and flux. It cause poor in contact performance by solder rise and flux rise. ⑳ There may be changes in color of the resin part and the case that occurs due to twisting in the terminal plating parts due to flow conditions, but there no degradation in product performance. 21 Do not coil electric wires around the housing or the gap of the housing lock during harness processing and harness product packing. In addition, please do not pull an electric wire by force when an electric wire has coiled itself around the housing and the gap of the housing lock. If wire becomes tangled this may cause terminal damage. Please remove wires in such a way that load is not applied to housing lock. 2-5. About use in the machinery. ① Vibration of an electric wire or printed circuit board due to machinery vibration or rotation must be avoided to prevent connector damage at the connector point of contact. Decrease in contact performance due to abrasion may be caused. Therefore, please fix electric wires and printed circuit boards in machinery and arrange for measures to hold resonances in check. ② Do not fix printed circuit boards only using connectors. They must be fixed or supported by other means. ③ Please do not touch a terminal, fitting nails in board mount front and back. ④ Please perform the connector an insertion withdrawal along a fixed axis. The diagonal insertion withdrawal causes the damage of the connector. After mating, do not intentionally apply force to or rotate a connector. Such force may cause connector destruction or solder cracking. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 6/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH ⑥ If an electric wire is pulled after mating a connector, it may damage contact or crimping points or the lock region and result in contact defectiveness. When performing the guidance wiring of the electric wire, the external force that it is impossible for a connector to do please do not increase it. Keep wire loose to avoid excessive stress. ⑦ When withdrawing the connector, please hold wire lightly and remove the lock securely using the entire finger. ⑧ Plastic lances can be damaged after removing crimp terminals. Without fail please use a new crimp housing when repairing a connector. 2-6. About rating / a performance standard. ① Please use it within the rating / the standard of product specifications. ② Product is not designed for usage in “hot-plug” applications where power is on. ③ When considering use of the connector, please confirm that machinery design standards are satisfied. ④ In order to avoid short circuits, please do not allow connectors to contact metal objects. ⑤ Current more than the rated amount should not be used. 2-7. About for use. ① This product is not designed and produced for the machine used under the condition concerning life or for using to system. If you use this product for special use for example medicine, aeronautics space and atomic power etc., please confirm us before using. ② Please contact us without fail before using if you plan to using to automobile and ship etc. (We will consider that the product can be applied to specification condition.) ③ Please avoid using outside the room or under similar environment. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 7/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【3. The name of each part & explanation】 】 3-1． ．Receptacle crimp terminal： ：504052 series. Shows Reel state Carrier Connecting term with reel Pilot hole Location in crimping process. Insulation barrel Crimping wire insulation Wire barrel Crimping wire conductor. Terminal Connection body. Contact Electrical mating part. Lance Fastener part with Rec. housing ※ Please refer to sales drawing (SD/RSD-504052-001/-002) for product form and its dimensions. ―APPLICABLE WIRE AND APPLICABLE CRIMP DIE MODEL― Part Number WIRE SIZE 5040520098 AWG#24～28 5040520298 AWG#30～32 APPLICABLE CRIMP DIE MODEL No. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 CONDUCTOR SPEC. TINNED COPPER WIRE 578116-3000 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 8/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 3-2． ．Recptacle housing： ：504051 series Lock release position The position which pushes a lock Wire ( AWG#24～#32 ) Friction lock Receptacle Housing (504051 series) Mold lance Fastener with terminal lance Positive Lock Lock structure not to come out accidentally after mating Movement for releasing lock is needed. ※ Please refer to sales drawing (SD/RSD-504051-001/-002) for product form and its dimensions. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 9/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 3-3． ．Header Assembly： ：504050 series（ （RAIGHT ANGLE TYPE） ） Positive Lock (2place) Mating lock part. Housing Friction Lock (2place) Mating lock part. Terminal Electrical mating part Tail Solder area ※ Please refer to sales drawing (SD/RSD-504050-001) for product form and its dimensions. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 10/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【4. The confirmation item of crimping wire】 】 4-1． ．The appearance before crimping. When using the loose terminals products before crimping, please make sure that there is no deformation of the crimp Terminal. If you have something caught between the terminals, please do not remove them forcibly. Please refer to sales drawing (SD/RSD-504052-001/-002) for product form and its dimensions. 4-2． ．The appearance after crimping. Shows the after crimping confirmation item as follows. Please refer to CS-504052-001/-002 for Specified crimp height, pull testing, and applicable wire specifications. ⑤ ② ③ ④ ① No visible terminal damage. ② No visible spring contact area damage or deformation. ③ All wire strands are in conductor barrel. ④ The insulator part of the electric wire is located wire barrel and insulation barrel midway. ⑤ No damage with terminal lance. ⑥ No damage with appearance.（ （Dirt / foreign objects） ） 4-3． ．The non-conformity item. Please warn the arrival crimping delinquent to show as follows in particular. It affect the insertion work and affect a product function. ① Bend up This makes difficult to insert the terminal into the housing and may cause terminal butting, decrease of terminal retenｔion force or contact failure. × No Good REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 11/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH ② Bend down This makes difficult to insert the terminal into the housing and may cause terminal butting, decrease of terminal retenｔion force or contact failure. × No Good ③ Twist This makes difficult to insert the terminal into the housing and may cause terminal butting, decrease of terminal retenｔion force or contact failure. ○ Good × No Good × No Good REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 12/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH ④ Rolling This makes difficult to insert the terminal into the housing and may cause terminal butting, decrease of terminal retention force or contact failure. × ○ Good × No Good No Good ⑤ Smashed and transformation with contact box This makes difficult to insert the terminal into the housing and may cause terminal butting, decrease of terminal retention force or contact failure. × × No Good No Good ⑥ Wire strands are not in conductor barrel This makes difficult to insert the terminal into the housing and may cause contact failure. × × No Good No Good REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 13/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH ⑦ Crimping position: Too front This caused cutting conductor, decrease Wire crimping strength and disconnection by crimping insulator. × No Good ⑧ Crimping position: Too back This caused decrease wire crimping strength and disconnection by not crimping margin. × No Good Wire Insulation is not crimping completed, wire insulation fall out easily when wire is pulled. × Pulling No Good ⑨ Not transformation with terminal lance Fastener tension of the terminal become insufficient and causes the fall of the terminal retention -force. × No Good Transformation（smashed） REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 14/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【5. Package for over crimping-wire and package】 】 Please check for damaged terminal and wire insulation. When bundle up wires. Please do enough examination about quantity of packing per 1packing-box. Do not over pack crimped wires in box as there is risk of damaging terminals. Instruction ※When bundling wires, please be careful wire is not added excessive force constantly. ※When packing bundle of harness after processing in package box, in order that force etc. is not added to connector for long time by pile, please put product on the other side alternately (cross shape) fitting box.（ （Fig.5-2） ） 10mm Bundle up by rubber band ※ Please lay buffer etc. on package box underside. In order that force by piling package boxes etc. is not added to connector for long time, please lay buffer etc（ （Fig.5-2） ） Puts on an order contrary. (Prevention for entwined) Air-packing Packing box. Fig. 5-2 Fig. 5-1 REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 15/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【6. Harness processing (crimping wire insertion method in Receptacle housing)】 】 Show insertion procedure and instructions (※) of the crimping wire as follows. 6-1． ．Insertion crimping wire ① Hold receptacle housing by pinching right and left side. ② Please pick up the cable at about 10mm position from the crimp-end with a finger lightly. Instruction ※ It might be hard to insert terminal so that wire is easy to bend if wire is picked at distance from terminal. ※ Distance value depends on wire guage, UL, etc. Please confirm it with the wire that you chosen before you use it. ③ Picking with terminal lance part toward center of receptacle housing, please insert terminal slowly and straightly till the tip of terminal touch housing (with force of around 1.6～2.4N).（ （Fig.6-1） ） Terminal insertion direction Fig. 6-1 REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 16/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH Instruction ※ If crimping height and width are too large, there is a problem for the terminal insertion. Please work by prescribed crimping height. （Please refer to crimping specifications CS-504052-001/002） ※ If you feel unusual characteristics such as scratches on the way to insertion, please do not attach it forcibly. After confirming there is no damage of terminal or receptacle housing, it can be inserted again. If damaged, do not use the terminal and receptacle housing. ※ Please be careful of the terminal directions of insertion to receptacle housing.(Fig.6-2,6-3) Please be careful that the terminal is not upside down, not having angle, or not rotated to receptacle housing. These cause terminal deformation or receptacle housing damage. mold lance 〇 Fig.6-2 × × Right insertion direction Upside down direction × Having angle direction Fig.6-3 REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 Terminal lance Rotated direction（ （Ex.： ：90°） °） Inappropriate insertion direction TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 17/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH ④ After inserting terminal, please confirm by pulling wires lightly (with about 100g force) if terminals don’t pull out from receptacle housing (Confirmation by excessive tension might break connector.) ⑤ After inserting all terminals, please confirm the position of terminal lance part by seeing through window of receptacle mold lance. If they are inserted correctly, terminal lance is at the position where terminal lance get over mold lance properly and you can confirm clearance by shaking them insertion axially lightly.(Fig.6-4,6-5,6-6) mold lance get back The case of terminal insertion reached back completely. 〇 Fig.6-4 The case of correct insertion The case of terminal insertion not reached back × Fig.6-5 As not being inserted completely, mold lance transforms and doesn’t fasten with mold lance. The case of incomplete insertion ※If they are inserted correctly, terminal lance is at the position where terminal lance get over mold lance properly and you can confirm clearance by shaking them insertion axially lightly. Instruction ※If terminal is inserted incompletely, terminal lance doesn’t fasten with mold lance and terminal is not retained. ※In the state of incomplete insertion(see Fig.6-5), terminal lance is transforming utmost. Therefore the retention of harness neglected in this situation might decline although you re-insert the terminal because terminal lance has transformed and not returned to correct position. In this case, please be sure to change new terminal. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 18/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH ⑥ When checking harness after processing, please avoid bending wire excessively or using under tension. That might be reason for contact failure because force was added to terminal crimping part or receptacle housing lance part. ⑦ After conductivity testing, do not attach anything besides applicable mating connector. That might be reason for contact failure because of transformation of terminal etc. 6-2． ．Repair of crimp terminal When you withdraw the crimp terminal inserted once, please withdraw it raising mold lance with a sharp something like needle. However, mold lance transforms by being raised. As strength of the transformed lance decreases extremely, the terminal might come out easily from housing if you insert it again. Therefore please be sure to change the receptacle housing to new one when you repair crimp terminal. And use an appropriate magnifying glass, please repair with caution. ※Please be sure to avoid with drawing terminal by force. ※When repairing, please be careful not to transform or scratch terminal lance. Jig sharp something like needle ① ② REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 19/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【7. Banding of harness】 】 When banding harness after processing, please be careful with the following point. ① Please band the wires at more than 35mm length from connector and equalize the force to each wires（ （Fig.7-1） ） ② Concerning harness, please consider that only one wire (or particular a few wires) is not added force.（ （Fig.7-2） ） More than 35ｍｍ Band etc. ○ Good Condition that the force is equalized to each wire Fig.7-1 Condition that harness is banding properly Band etc. × NO Good Condition that only one wire (or particular a few wires) is added force Fig.7-2 Condition that harness is banding improperly Instruction ※When harness is in a tangle with each other, please do not pull them excessively. That might cause break of connector because extreme force is added to terminal and it comes out from connector. ※Please do not drop the product or hit it against other things. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 20/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【8. Recommended packing of cable harness and assemblies】 】 When packing harness after processing, procedure and instruction（※） are shown below. ① Band harness after processing. Please band at most about 20 in one bunch. Instruction ※When banding them, in order that wire is not added excessive force constantly please do not use something to constrict strongly, ex. rubber band. Please band the center (one place) with vinyl string. Please take measure to protect connector from shock or load by wrapping each bunch of connector with air packing.（ （Fig.8-1） ） When some harness is banded, each connector contact and part of lock might be loaded. In that case, conformation of lock part etc. might cause defective performance because of the situation that lock is down all time. connector band at center with vinyl string air packing Fig.8-1 1bunch of harness REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 21/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION ② JAPANESE ENGLISH Put banded harness into exterior carton. Below figure（ （Fig 8-2） ） is one of examples recommended reference. Please take measure not to add force to connector for long time by stacking if you pack with another packing method for long harness. Instruction ※When packing bundle of harness after processing in package box, please follow suggested packaging order and avoid applying excessive weight or force to harnesess. (cross shape) （Fig.8-2 ①） ※Please lay air packing etc. on package box underside. In order that force by piling package boxes etc. is not added to connector for long time, please lay air packing etc.（ （Fig.8-2 ②） ① ② package box package box 1 bunch banded air packing air packing 【② Packing situation side】 【① Packing situation upside】 Fig.8-2 Packing situation REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 22/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 【9. Instruction when mating with HDR connector】 】 9-1．Mating process method Please meet both mating direction of receptacle housing (harness side) and plug housing (header side), and push receptacle housing both sides of pitch direction (part shown with arrows) until both connectors strikes each other (complete mating position). And after mating, please confirm that 2 friction locks are fastened completely. Please push both sides of plug hs’g and insert. 〇 × Insert with angle Insert straight Instruction ※When mating, please do not push positive lock of receptacle housing. It might cause damage by excessive load as correct movement that lock part get over catching part of mating is avoided. ※Please push receptacle housing and insert it straightly until they strike each other. This product is designed as follows. Connectors mating should end up in straight direction even if started insertion with an angle. However if you insert it gradually with angle and maintaining the situation artificially, this situation might make the case that only one side lock is fastened because elastic receptacle housing is inserted conformed. (Especially in multiple circuits) ※If you can not insert smoothly, please insert again after confirming transformation of terminal and receptacle housing etc. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 23/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 9-2．Un-mating process method Please hold wires all together lightly. After releasing lock completely attaching fingers at pushing both bar for releasing lock using flat part of finger, please withdraw receptacle housing gradually, axially and straightly. And please avoid withdrawing them diagonaly and roughly. That might cause break of connector. Release of lock Withdrawal direction Instruction ※ Please do not withdraw with holding only particular a few wires. As excessive force concentrates at particular terminals, connector might be damaged or terminal might come out. ※When releasing lock, Please push bar for releasing lock with flat part of finger not only fingertip(nail tip). If nail is long, nail might catch lock protection wall. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 24/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH 9-3． Consideration after mating Instruction ※If you plan pulling around wires inside machine, please take measures to it for example wires have enough curve, and be careful force is not added to connectors directly.(Fig.9-3-1) ※When pulling wires around inside actual machine, please do not use under the condition that wires are bent excessively or tension is added. That might be reason for terminal pull out because force is added to terminal crimping zone or terminal insertion portion of receptacle by wire tension. Especially, please be careful force is not added to only particular wire. (Fig.9-3-2) ※If force is added to one particular wire, wire(crimp terminal) might pull out. ※Wire routing inside customer’s device needs to avoid excessive stress. Please avoid pulling them toward more than 2 direction.(Fig.9-3-3) ※If wire routing specially inside customer’s device, please confirm our company before using. （Fig9-3-2/9-3-3 etc.） ） Please curve wires in order that force is not added to terminal. ○ Fig.9-3-1 Condition wires are curved REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 Please curve wires in order that force is not added to terminal. TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 25/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION × Ｆig.9-3-2 × JAPANESE ENGLISH Condition wires are bent excessively or tension is added Ｆig.9-3-3 Pulling around wires toward more than 2 direction. REVISE ON PC ONLY B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 TITLE: 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 26/27 EN-37-1(019) LANGUAGE APPLICATION SPECIFICATION JAPANESE ENGLISH REV. REV. RECORD DATE EC NO. WRTTN: CH'K: A RELEASED ‘12/03/29 J2012-1264 T.HANYU K.ASAKAWA B REVISED ‘12/05/07 J2012-1376 T.HANYU K.ASAKAWA REVISE ON PC ONLY TITLE: B SEE SHEET 1 OF 27 REV. DESCRIPTION DOCUMENT NUMBER AS-504051-002 1.5mm PITCH W/B CONN. H=2mm R/A TYPE APPLICATION SPECIFICATION THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILE NAME AS-504051-002.DOC SHEET 27/27 EN-37-1(019)