57915-8001

PRODUCT SPECIFICATION 1. SCOPE( ) This Product Specification covers the 2.5 Pitch W-t-W Connector (Mini Spox) ( Spec. 2.5 Pitch W-t-W Connector(Mini Spox) ) 2. PRODUCT DESCRIPTION( ) 2.1 PRODUCT NAME AND SERIES NUMBER( Product Name Female Terminal Receptacle Housing Plug Housing(With Mounting Ears) Plug Housing(Without Mounting Ears) & ) Parts Number 57915-8001/9002 49549 - **10 5240-N 5240-N1 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS( ) Refer to the attached product Drawings ( 3. RATINGS( ) (STANDARD) 250V AWG#22 AWG#24 AWG#26 AWG#28 Wire{Rated Current(Max.) & Applicable Wires} (Ambilent Temp. Range) 4. PERFORMANCE( DESCRIPTION ) TEST CONDITION Connector (JIS C5402 5.4) 1 Contact Resistance Insulation Resistance , 10mA 20 milliohms MAXIMUM Ter’ Ter’ .(MIL-STD-202 GND 302 B) Ter’ Ter’ .(MIL-STD-202 GND 301) Mate Connectors, apply 1000V AC(rms) for 1 minute between adjacent terminals or ground.(MIL-STD-202 Method 301) REVISION: ECR/ECN INFORMATION: TITLE: A (No breakdown) SHEET No. 2.5 PITCH W-t-W CONN. (MINI SPOX) EC No: KOR2006-0106 DATE: 1,000 MΩ MIN. Mate applicable cable & apply 500 V DC between adjacent terminal or ground.(MIL-STD-202 Method 302 COND.B) Connector AC1000V 1 Dielectric Withstanding Voltage 20mV REQUIREMENT Mate Connectors measure by dry circuit, 20mV MAX. 10mA (Based upon JIS C5402 5.4) Connector DC500V 2 [ AC(rms)/DC] 3.0A 2.5A (Insulation Diameter) 2.0A 1.5 ~ 1.9 mm 1.5A - 40°C to + 105°C (Include Terminal Temperature Rise) ) 4.1 ELECTRICAL REQUIREMENTS( 3 , ) (ITEMS) {Rated Voltage(Max.)} ITEM , 1 of 4 2006.02.24 DOCUMENT NUMBER: PS-49549-002 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JB,JIN WY,YANG SH,CHOI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 4.1 ELECTRICAL REQUIREMENTS(continued ) ITEM DESCRIPTION TEST CONDITION Terminal , 4 wire 10mA REQUIREMENT 20mV . 5mΩ max. Contact resistance Crimp the applicable wire on to the terminal, measure by dry on crimped portion circuit, 20mV MAX. 10mA ) 4.2 MECHANICAL REQUIREMENTS ( ITEM DESCRIPTION TEST CONDITION Connector 1 25 ± 3 mm REQUIREMENT , . 5 (Refer to paragraph 5) Insertion and Insert & withdraw connectors at the speed rate of Withdrawal force 25±3mm/minute. Ter’l 25±3 mm .(JIS C5402 6.8) AWG #22 4.0 Kgf MIN. wire AWG #24 3.0 Kgf MIN. 2 Crimping Pull Out Force AWG #26 2.0 Kgf MIN. Fix the crimped ter’l, apply axial pull out force on the wire at speed rate of 25±3mm/minute.(JIS C5402 6.8) Terminal AWG #28 1.0 Kgf MIN. Terminal 3 1.5 Kgf MAX. Terminal Insertion Force Insert the crimped terminal into the housing. 4 25 ± 3mm/min. Terminal Terminal . 1.5 Kgf MIN. Apply axial pull out force at the speed rate of 25 ± 3mm/min. Terminal/Housing on terminal assembled in the housing. Retention Force 4.3 ENVIRONMENTAL REQUIREMENTS( ITEM DESCRIPTION , ) TEST CONDITION 1 10 , 30 REQUIREMENT . 1 40mΩ max. Repeated Insertion /Withdrawal When wated up to 30 cycles repeatedly by the rate of 10 cycles/minute. Contact Resistance REVISION: ECR/ECN INFORMATION: TITLE: A SHEET No. 2.5 PITCH W-t-W CONN. (MINI SPOX) EC No: KOR2006-0106 DATE: 2 of 4 2006.02.24 DOCUMENT NUMBER: PS-49549-002 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JB,JIN WY,YANG SH,CHOI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 4.3 ENVIRONMENTAL REQUIREMENTS (continued) ITEM DESCRIPTION TEST CONDITION REQUIREMENT : 1.5mm P-P : 10-55-10 Hz/ : X.Y.Z 2 (MIL-STD-202 201A) 40mΩ Max. 1 sec MAX. 2 Amplitude : 1.5mm P-P Sweep Time : 10-55-10 Hz in 1 minute Duration : 2 Hours in each X.Y.Z axes (Based upon MIL-STD-202 Method 201A) Vibration 50G X.Y.Z (JIS C0041/MIL-STD-202, 3 Appearance No Damage Contact Resistance 40mΩ Max. Discontinuity 1 sec MAX. . 213B, 40mΩ Max. A) 1 sec MAX. 3 Appearance No Damage Contact Resistance 40mΩ Max. Discontinuity 1 sec MAX. 50G, 3 strokes in each X.Y.Z axes. (Based upon JISCoo41/MIL-STD-202, Method 213B, Condition A) Shock -40 ± 5°C 96 . 40mΩ max. 4 Cold Resistance Duration: 96 hours; Temperature: -40 ± 5°C 105 ± 2°C 96 .(MIL-STD-202, 5 Heat Resistance 108A, Appearance No Damage Contact Resistance 40mΩ max. A) Duration: 96 hours Temperature: 105 ± 2°C (MIL-STD-202, Method 108A, Condition A) 40mΩ max. Appearance No Damage Contact Resistance 40mΩ max. : 60 ± 2°C : 90 ~ 95% : 96 40mΩ Max. 100 MΩ Min. (JIS C0022/MIL-STD-202 Method 103B COND.B) 4-1-3 6 Humidity Temperature: 60 ± 2°C Relative humidity: 90 ~ 95% Duration: 96 hours. (JIS C0022/MIL-STD-202 Method 103B COND.B) Appearance No Damage Contact Resistance 40mΩ Max. Insulation Resistance 100 MΩ Min.. Dielectric Strength Must meet 4-1-3 REVISION: ECR/ECN INFORMATION: TITLE: A SHEET No. 2.5 PITCH W-t-W CONN. (MINI SPOX) EC No: KOR2006-0106 DATE: 3 of 4 2006.02.24 DOCUMENT NUMBER: PS-49549-002 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JB,JIN WY,YANG SH,CHOI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 4.3 ENVIRONMENTAL REQUIREMENTS (continued) ITEM DESCRIPTION TEST CONDITION 5 : a) -55 30 b) +105°C 30 REQUIREMENT (JIS C0025) 40mΩ Max. 7 Temperature cycling 5 Cycle : a) -55 30 minute b) +105°C 30 Minute (JIS C0025) : 35 ± 2°C 48± 1 No Damage Contact Resistance 40mΩ Max. 5± 1% 40mΩ Max. . 8 48± 1 hours exposure to a salt spray from the 5± 1% solution at 35 ± 2°C Salt Spray 40 ± 2°C 24 9 Appearance Appearance No Damage Contact Resistance 40mΩ Max. 50± 2ppm . 40mΩ Max. Corrosive 24 hours exposure to 50± 2 ppm SO2 gas Atmosphere: Sulfur Dioxide Gas at 40 ± 2°C (SO2) Appearance No Damage Contact Resistance 40mΩ Max. . (UL498) 10 Temperature Rise 30°C MAX Measure the temperature rise at the rated current. (UL498) (INSERTION/WITHDRAWAL FORCE) : With Lock 5. ( ) {INSERTION(MAX.)} ( [Unit : Kgf] ) {WITHDRAWAL(MIN.)} (CKT Size) 1 (Initial) 6 (6th) 30 (30th) 1 (Initial) 6 (6th) 30 (30th) 2 3.6 3.4 3.4 0.65 0.55 0.55 3 4.4 4.1 4.1 0.70 0.60 0.60 4 5.2 4.8 4.8 0.75 0.65 0.65 5 6.0 5.5 5.5 0.80 0.70 0.70 REVISION: ECR/ECN INFORMATION: TITLE: A SHEET No. 2.5 PITCH W-t-W CONN. (MINI SPOX) EC No: KOR2006-0106 DATE: 4 of 4 2006.02.24 DOCUMENT NUMBER: PS-49549-002 CREATED / REVISED BY: CHECKED BY: APPROVED BY: JB,JIN WY,YANG SH,CHOI TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC