62201-8604

I-Trac™ Daughtercard and RAM Press-In Tool I-Trac™ Daughtercard Module and RAM Installation Application Tooling Specification Press-In Tool Order No. 62201-8604 FEATURES


Lip provided for positive alignment to connector assembly. Tool provides uniform distribution of press force across entire pin array. May be used as a stand-alone tool or mounted in an optional holder with other Molex press-in tools. SCOPE Products: I-Trac™ Daughtercard Signal Module Assembly, 75710 Series 5 Column Assemblies and I-Trac™ RAM, 75910 Series 5 Column Assemblies. See Product List below for specific part numbers. Product List The following is a partial list of the product order numbers and their specifications this tool is designed to run. Updates to this list are available on www.molex.com. Guide Style Columns Open 5 75710-0005 75710-2005 Guide Left 5 75710-2605 75710-3305 75710-4005 Guide Right 5 75710-4605 75710-5305 75710 Series Numbers Assembly Order Number 75710-1005 75710-2105 75710-2205 75710-2305 75710-2705 75710-2805 75710-3005 75710-3405 75710-3505 75710-3605 75710-4105 75710-4205 75710-4305 75710-4705 75710-4805 75710-5005 75710-5405 75710-5505 75710-5605 75910 Series Numbers Guide Style Columns Assembly Order Number Open 5 75910-0503 75910-0505 75910-0506 75910-1503 Left End Wall 5 75910-0513 75910-0515 75910-0516 75910-1513 Right End Wall 5 75910-0523 75910-0525 75910-0526 75910-1523 Dual End Wall 5 75910-0533 75910-0535 75910-0536 75910-1533 75910-2523 75910-2525 75910-2526 75910-2533 75910-3523 75910-3525 75910-3526 75910-3533 Guide Left 5 75910-6523 75910-6525 75910-6526 75910-6533 75910-7523 75910-7525 75910-7526 75910-7533 75910-4523 75910-4525 75910-4526 75910-4533 75910-5523 75910-5525 75910-5526 75910-5533 Guide Right 5 75910-8523 75910-8525 75910-8526 75910-8533 75910-9523 75910-9525 75910-9526 75910-9533 Doc No ATS-622018604 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 75710-2405 75710-3105 75710-3705 75710-4405 75710-5105 75710-5705 75910-1505 75910-1515 75910-1525 75910-1535 75910-2535 75910-3535 75910-6535 75910-7535 75910-4535 75910-5535 75910-8535 75910-9535 UNCONTROLLED COPY 75710-2505 75710-3205 75710-3805 75710-4505 75710-5205 75710-5805 75910-1506 75910-1516 75910-1526 75910-1536 75910-2536 75910-3536 75910-6536 75910-7536 75910-4536 75910-5536 75910-8536 75910-9536 Page 1 of 4 I-Trac™ Daughtercard and RAM Press-In Tool Tool Setup Depending on the number of connectors to be installed and/or the press used, this tool can be used alone or with a group of press-in tools, mounted in a 62201-95XX rail (ordered separately). See Figure 1. WITH 62201-95XX RAIL ALONE Figure 1 Tool Installation continued The 62201-95XX rail is available in a variety of lengths to accommodate multiple press-in tools. Rail Part Number Rail Overall Length 62201-9501 24mm (0.94 in) 62201-9502 72mm (2.83 in) 62201-9503 156mm (6.14 in) 62201-9504 216mm (8.50 in) 62201-9509 254mm (10.0 in) 62201-9511 305mm (12.0 in) Reference: This Press-In Tool is 19mm (0.75 in.) long. Printed Circuit Board (PCB) Support The I-Trac™ connectors require up to 1.81kg (4 lb) of force per pin to press into the PCB. To prevent excessive PCB flexure and/or damage to the PCB, a support plate is strongly recommended directly beneath the connector hole pattern. Due to the custom nature of every application, Molex does not offer any PCB support plate. The customer must furnish their own support plate. When creating the PCB support plate, remember to allow clearance for the connector pins as they pass through the PCB thickness. Doc No ATS-622018604 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 UNCONTROLLED COPY Page 2 of 4 I-Trac™ Daughtercard and RAM Press-In Tool Press Equipment Recommendations Many types of presses can be used to install I-Trac™ connectors, but to assure consistent connector installation Molex recommends the following press criteria: 1. The capability to detect force variations as low as 4.5kg (10 lb) during the press-in cycle; excessive force measurements should stop the press-in cycle. 2. The rate of pressing can be regulated as low as 0.13mm (0.005 in) per second. 3. Press stroke control to within 0.25mm (0.010 in). 4. Total press stroke must be at least 19mm (0.75 in). 5. For statistical purposes, automatic collection of force and distance data. Tool Operation 1. Carefully insert, by hand, the Daughtercard and / or RAM module(s) into the PCB hole pattern. 2. Place the application tool on top of the module with the back guide surface of the tool against the back of the module. See Figure 2. GUIDE SURFACE Figure 2 3. Using the application tool and an appropriate press, seat the module until there is less than 0.10mm (.004 in) clearance between the bottom of the plastic housing and the surface of the PCB. See Figure 3. 0.10 .004 MAX Figure 3 (Daughtercard shown; same dimensions for RAM) There should be no broken stand-offs along the perimeter of the part (an indication of over-pressing). Doc No ATS-622018604 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 UNCONTROLLED COPY Page 3 of 4 I-Trac™ Daughtercard and RAM Press-In Tool CAUTION: To prevent injury, never operate any press without the guards in place. Refer to the press manufacturer’s instruction manual. CAUTION: Molex application tooling specifications are valid only when used with Molex connectors and tooling. Contact Information For more information on Molex application tooling please contact Molex at 1-800-786-6539. Americas Headquarters Lisle, Illinois 60532 U.S.A. 1-800-78MOLEX amerinfo@molex.com Far East North Headquarters Yamato, Kanagawa, Japan 81-462-65-2324 feninfo@molex.com Far East South Headquarters Jurong, Singapore 65-6-268-6868 fesinfo@molex.com European Headquarters Munich, Germany 49-89-413092-0 eurinfo@molex.com Corporate Headquarters 2222 Wellington Ct. Lisle, IL 60532 U.S.A. 630-969-4550 Fax: 630-969-1352 Visit our Web site at http://www.molex.com Doc No ATS-622018604 Revision: D Release Date: 12-15-05 Revision Date: 02-18-09 UNCONTROLLED COPY Page 4 of 4