63800-8500

T2 Terminator-for SL™ Female Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order no. 63912-3200 FEATURES




It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: SL™ Female Crimp Terminal, 22-24 AWG. Terminal Series No 70058 71851 Wire Size AWG mm² Terminal Order No. 016-02-0086 016-02-0087 016-02-0088 016-02-0131 016-02-1110 Insulation Diameter mm In. 016-02-0152 70058-4086 70058-0086 70058-5001 22-24 0.20-0.35 1.40-1.63 .055-.064 3.17-3.56 .125-.140 70058-0087 70058-0088 016-02-1111 016-02-1124 22-24 0.20-0.35 1.40-1.63 .055-064 3.17-3.56 .125-.140 DEFINITION OF TERMS BRUSH Strip Length mm In. BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639123200 Revision: A Release Date: 11-09-10 Revision Date: 11-09-10 UNCONTROLLED COPY Page 1 of 6 T2 Terminator-for SL™ Female Crimp Terminal CRIMP SPECIFICATION mm 0.20-0.50 0.20-0.50 70058 71851 In. .008-.020 .008-.020 Bend up Bend down Terminal Series No. Degree 70058 71851 Cut-off Tab Maximum Front Rear mm In. mm In. 0.13 .005 .08 .003 0.13 .005 .08 .003 Bell mouth Terminal Series No. 3 3 Twist Roll Degree 3 3 3 3 8 8 Conductor Brush mm 0.00-1.00 0.00-1.00 Punch Width mm (Ref) Conductor Insulation mm In mm In 1.40 .055 1.70 .067 1.40 .055 1.70 .067 In. .000-.039 .000-.039 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 70058 71851 Wire Size AWG mm2 22 0.35 24 0.20 22 0.35 24 0.20 Crimp Height mm In. 0.84-0.89 .033-.035 0.76-0.81 .030-.032 0.84-0.89 .033-.035 0.76-0.81 .030-.032 Pull Force Minimum N Lb. 35.6 8.0 22.2 5.0 35.6 8.0 22.2 5.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639123200 Revision: A Release Date: 11-09-10 Revision Date: 11-09-10 UNCONTROLLED COPY Page 2 of 6 T2 Terminator-for SL™ Female Crimp Terminal PARTS LIST T-Style Terminator 63912-3200 Engineering No. Description Quantity Perishable Tooling 63912-3270 63912-3270 Tool Kit (All “Y” Items) REF 1 63444-1417 63444-1417 Conductor Punch 1Y 2 63445-1446 63445-1446 Conductor Anvil 1Y 3 63454-0123 63454-0123 Insulation Punch 1Y 4 63445-1730 63445-1730 Insulation Anvil 1Y 5 63443-0003 63443-0003 Cut-Off Plunger 2Y 6 63443-0012 63443-0012 Front Plunger Retainer 1Y 7 63443-1402 63443-1402 Cut-off Die Blade 1Y 8 63443-1002 63443-1002 Rear Plunger Retainer 1Y Other Components 9 11-17-0022 1739-21 Hold Down Spring 1 10 11-18-4094 60709A111 Front Cover 1 11 11-24-1067 4996-4 Cut-Off Plunger Spring 2 12 11-24-1149 4996-37 Shank 1 13 11-40-4039 8302-5 Front Plunger Striker 1 14 11-40-4274 8331-8 Hold Down Blade 1 15 63443-0025 63443-0025 Dual Carrier Key 1 16 63443-0085 63443-0085 Wire Stop L-Bracket 1 17 63443-0090 63443-0090 Wire Stop 1 18 63443-2600 63443-2600 Front Spacer 1 19 63443-2205 63443-2205 Coarse Spacer (5.00mm) 1 20 63443-2306 63443-2306 Fine Spacer (3.30mm) 1 21 63443-6003 63443-6003 Rear Cover 1 22 63800-8502 63800-8502 Rear Plunger Striker 1 Frame 23 63800-8500 63800-8500 T2 Terminator 1 24 63860-2015 63860-2015 Drag Frame 1 Hardware 25 N/A N/A M3 by 6 Long SHCS 2** 26 N/A N/A M3 by 6 Long FHCS 1** 27 N/A N/A M4 by 6 Long SHCS 1** 28 N/A N/A M4 by 12 Long BHCS 2** 29 N/A N/A M4 by 14 Long SHCS 2** 30 N/A N/A M4 by 50 Long SHCS 2** 31 N/A N/A M5 by 10 Long SHCS 1** 32 N/A N/A M5 by 12 Long SHCS 1** 33 N/A N/A #5-40 by 3/8” Long SHCS 1** 34 N/A N/A #10-32 by 3/8” Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Item Doc No: ATS-639123200 Revision: A Order No Release Date: 11-09-10 Revision Date: 11-09-10 UNCONTROLLED COPY Page 3 of 6 T2 Terminator-for SL™ Female Crimp Terminal Assembly Drawing 9 3 28 22 (2) 21 1 25 (2) 13 12 34 29 (2) 10 14 17 33 5 32 31 (2) 24 11 16 6 (2) 23 18 19 17 27 20 8 7 30 Figure 1 (2) 15 2 4 Doc No: ATS-639123200 Revision: A 26 Release Date: 11-09-10 Revision Date: 11-09-10 UNCONTROLLED COPY Page 4 of 6 T2 Terminator-for SL™ Female Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8” X .0295 DIA. WIRE COTTER PIN 1/8” X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639123200 Revision: A Release Date: 11-09-10 Revision Date: 11-09-10 UNCONTROLLED COPY Page 5 of 6 T2 Terminator-for SL™ Female Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press in place. Reference the TM42 press manufacturer’s instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639123200 Revision: A Release Date: 11-09-10 Revision Date: 11-09-10 UNCONTROLLED COPY Page 6 of 6