68801-4225

Pico-EZmate™ Harness Assemblies offer an extreme low-profile design for simple and reliable solderless connections to LED Arrays Molex Pico-EZmate™ harnesses provide the lowest profile interconnect solution in the Solid State Lighting industry when used with and integrated header feature in select LED arrays. Utilizing proven Pico-EZmate connector technology, the harnesses provide a fast, reliable and extreme low-profile connection. Pico-EZmate™ Harness for Integrated LED Arrays 68801 P  ico-EZmate™ Harness The Pico-EZmate™ harness system minimizes handling of the arrays during installation, greatly reducing the possibility of damaging the LED. PicoEZmate™ harnesses will be offered in three wire gauge configurations and three lengths for a range of initial harness options. Additional harness designs can be requested. For more information or to contact Molex with specific questions, visit: www.molex.com/link/picoezmateharnesses.html Pico-EZmate™ Harness (Series 68801) Features and Benefits Solderless connection design Minimizes handling of arrays during installation, greatly reducing the possibility of damage. Eliminates specialized operator training and solder-joint inspection Vertical snap-to-mate connection Enables a fast, easy and reliable connection to the LED array holder Low-profile 1.40mm connector height Provides a slim design for space-limited applications. Minimizes risk of affecting light output Positive-lock latching feature Provides an audible click to confirm a connection Gold-plated contacts Highly reliable, low contact resistance Halogen-free UL94V-0 Meets RoHS requirements and is UL-flammability rated Multiple wire gauges (28 to 18 AWG, including fused combinations) and length options (152.50, 305.00 and 458.00mm) available Provides design flexibility Proven Pico-EZmate™ receptacle design used in existing harnesses Utilizes technology proven for mobile applications Pico-EZmate™ Harness for Integrated LED Arrays Specifications Reference Information Packaging: Bags inside box UL File No.: UL1977, UL Wiring Harness Program Mates With: Molex Pico-EZmate™ integral header on Bridgelux* Vero† LED Array RoHS: Yes Halogen Free: Yes Electrical Voltage (max.): 130V Current (max.): 2.8A‡ Contact Resistance: 20 milliohms Dielectric Withstanding Voltage: 500V AC Insulation Resistance: 100 Megohms Mechanical Contact Retention to Housing: 4N Mating Force (max.): 18N initial Unmating Force (min.): 4N initial Durability: 10 unmating cycles Not designed for horizontal mating/ unmating§ Physical Housing: High-temperature white Nylon Contact: High performance copper alloy Plating: Contact Area — Gold Underplating — Nickel Operating Temperature: -25 to +105°C Features C M Y CM MY CY CMY K Vertical snap-to-mate connection feature Easy Two-Step Mating Process Step 1. Align Step 2. P  ush straight down to connect Completed Array and Harness Assembly (shown without LED) * Bridgelux and †Vero are registered trademarks of Bridgelux Inc. ‡ Pending final testing and qualification of harness assembly; improved voltage result expected. § See Application Specification published at the part number level on Molex.com C M Y CM Applications MY CY All general illumination applications – Downlighting/retail – Track – Pendants – Linear – Architectural/hospitality – Decorative – Functional – Emergency lighting Area lighting – Roadway – Parking Lots – Wall Packs CMY Pico-EZmate™ Harness for Integrated LED Arrays K C M Y CM MY CY CMY K Ordering Information OrderNo. Bridgelux* Vero† Arrays Harness Length (mm) 68801-4146 152.50 68801-4147 305.00 68801-4227 68801-4084 Vero† 10 Vero† 13 68801-4085 68801-4228 68801-4226 Vero 29 † 28AWG pigtails, strip and retain 458.00 152.50 305.00 Vero† 18 AWG 28 AWG fused to 20 AWG pigtails 458.00 152.50 68801-4225 305.00 68801-4229 458.00 28 AWG fused to 18 AWG pigtails www.molex.com/link/picoezmateharnesses.html Order No. 987650-8361 Printed in USA/KC/2013.03 ©2013 Molex