768250010

PRODUCT SPECIFICATION ® MEGA-FIT WIRE-TO-BOARD CONNECTOR SYSTEM 171692 / 170001 RECEPTACLE HOUSING 76823 / 172063 FEMALE TERMINAL 76825 / 172064 / 171596 RIGHT ANGLE HEADER REVISION: B1 ECR/ECN INFORMATION: EC No: UCP2016-2880 DATE: 2016/01/20 DOCUMENT NUMBER: PS-76823-100 TITLE: 76829 / 172065 / 171597 VERTICAL HEADER PRODUCT SPECIFICATION FOR MEGA-FIT® WIRE TO BOARD CONNECTOR SYSTEM CREATED / REVISED BY: CHECKED BY: GES JBELL SHEET No. 1 of 13 APPROVED BY: FSMITH FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION Table of Contents 1.0 SCOPE 3 2.0 PRODUCT DESCRIPTION 2.1 Product Name and Series Numbers 2.2 Dimensions, Materials, Plating and Markings 2.3 Safety Agency Approvals 3 3 3 3 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 Molex Documents 3.2 Industry Documents 4 4 4 4.0 ELECTRICAL PERFORMANCE RATINGS 4.1 Voltage 4.2 Applicable Wires 4.3 Maximum Current Rating 4.4 Temperature 4.5 Durability 4.6 Current Interruption 4.7 Glow Wire 4 4 5 5 6 6 7 7 5.0 QUALIFICATION 7 6.0 PERFORMANCE 6.1 Electrical Performance 6.2 Mechanical Performance 6.3 Environmental Performance 7 7 8 10 7.0 TEST SEQUENCE GROUPS 12 8.0 SOLDER INFORMATION 8.1 Solder Process Temperature 8.2 Reflow Solder Profile 14 14 14 REVISION: B1 ECR/ECN INFORMATION: EC No: UCP2016-2880 DATE: 2016/01/20 DOCUMENT NUMBER: PS-76823-100 TITLE: PRODUCT SPECIFICATION FOR MEGA-FIT® WIRE TO BOARD CONNECTOR SYSTEM CREATED / REVISED BY: CHECKED BY: GES JBELL SHEET No. 2 of 13 APPROVED BY: FSMITH FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 1.0 SCOPE ® This product specification covers the performance requirements and test methods of Mega-fit 5.70 mm pitch 2 wire to board connector systems terminated with 16 to 12 awg or 1.5 to 4.0mm stranded wire using crimp technology with tin or gold plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER (S) Table 1 – WIRE-TO-BOARD Description Series Number Female Crimp Terminal 76823 / 172063 Receptacle Housing 170001 / 171692 Vertical Header 76829 / 172065 / 171597 Right Angle Header 76825 / 172064 / 171596 2.2 DIMENSIONS, MATERIALS, PLATING AND MARKINGS Dimensions & Plating: See individual sales drawings. Material: RoHS compliant materials. 2.3 SAFETY AGENCY APPROVALS 2.3.1 UL File Number: UL E29179 UL (12 ckt fully loaded) Current interruption per UL1977 Applies when using 170001 Series Only NON-current interruption 2 23 Amps @ 600V (12 AWG or 4.0mm wire) 2 20 Amps @ 600V (14 AWG or 2.5mm wire) 2 18 Amps @ 600V (16 AWG or 1.5mm wire) 2.3.2 23 Amps @ 48V AC/DC (12 AWG wire) IEC License Number per IEC / EN 61984-2009: Certificate Number: 1400024 IEC (12 ckt fully loaded) NON-current interruption 2 23 Amps @ 600V (12 AWG or 4.0 mm wire) REVISION: B1 ECR/ECN INFORMATION: EC No: UCP2016-2880 DATE: 2016/01/20 DOCUMENT NUMBER: PS-76823-100 TITLE: PRODUCT SPECIFICATION FOR MEGA-FIT® WIRE TO BOARD CONNECTOR SYSTEM CREATED / REVISED BY: CHECKED BY: GES JBELL SHEET No. 3 of 13 APPROVED BY: FSMITH FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 2.3.3 File Number*: LR-19980_A_000 CLASS 6233-01 and 6233-81 CSA approval meets following standards/test procedures: a) CSA std. C22.2 No. 182.3-M1987 b) UL-1977 * “C” and “US” mark adjacent to CSA signifies that the product has been evaluated to the applicable CSA and ANSI/UL standards, for use in Canada and US respectively. CSA (single circuit) NON-current interruption 2 23 Amps @ 600V (12 AWG or 4.0mm wire) 2 20 Amps @ 600V (14 AWG or 2.5mm wire) 2 18 Amps @ 600V (16 AWG or 1.5mm wire) 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS 3.1 MOLEX DOCUMENTS See series specific sales drawings and the other sections of this specifications for the necessary referenced documents and specifications. Mega Fit Test Summary TS-76823-100 Molex Solderability Specification SMES-152 Molex Heat Resistance Specification AS-40000-5013 3.2 4.0 INDUSTRY DOCUMENTS EIA-364-1000.01 SAE/USCAR-2 UL-60950-1 UL-1977 CSA STD. C22.2 NO. 182.3-M1987 IEC / EN 61984 ELECTRICAL PERFORMANCE RATINGS 4.1 VOLTAGE * 600 Volts AC (RMS) or 600 Volts DC max. * Voltage rating based on UL 1977. Maximum voltage allowed may vary dependent upon “End Use Application.” Refer to the applicable end use standard for additional information on Voltage, Creepage and Clearance requirements. REVISION: B1 ECR/ECN INFORMATION: EC No: UCP2016-2880 DATE: 2016/01/20 DOCUMENT NUMBER: PS-76823-100 TITLE: PRODUCT SPECIFICATION FOR MEGA-FIT® WIRE TO BOARD CONNECTOR SYSTEM CREATED / REVISED BY: CHECKED BY: GES JBELL SHEET No. 4 of 13 APPROVED BY: FSMITH FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 4.2 APPLICABLE WIRES Stranded copper 16 AWG: 3.18 mm / .125 inches MAXIMUM 2 Stranded copper 1.5 mm : 3.18 mm / .125 inches MAXIMUM Maximum Insulation Diameter and Applicable Wire Gauges Stranded copper 14 AWG: 3.66 mm / .144 inches MAXIMUM 2 Stranded copper 2.5 mm : 3.75 mm / .148 inches MAXIMUM Stranded copper 12 AWG: 4.11 mm / .162 inches MAXIMUM 2 Stranded copper 4.0 mm : 4.11 mm / .162 inches MAXIMUM 4.3 MAXIMUM CURRENT RATING Current rating is application dependent and may be affected by the wire rating such as listed in UL-609501. Each application should be evaluated by the end user for compliance to specific safety agency requirements. The ratings listed in the chart below are per Molex test method based on a 30° C maximum temperature rise over ambient temperature and are provided as a guideline. Appropriate de-rating is required based on circuit size, ambient temperature, copper trace size on the PCB, gross heating from adjacent modules/components and other factors that influence connector performance. Wire size & stranding, tin coated or bare copper, wire length & crimp quality are other factors that influence current rating. Wire to Board Current Rating (Amp Max.) (As tested with tinned awg copper wire and tin or gold plated terminals) Connector fully loaded with all circuits powered Ckt. Size 2 4 6 8-12 12 AWG, 4.0mm 2 23 20 18 16 14 AWG, 2.5mm 2 21 17 15 13 16 AWG, 1.5mm 2 17 15 13 12 AWG & metric Wire Size Wire to Board Current Rating (Amp Max.) (As tested with bare awg copper wire and tin or gold plated terminals) Connector fully loaded with all circuits powered Ckt. Size AWG & metric Wire Size 2 4 6 8-12 12 AWG, 4.0mm2 21 18 16 14 14 AWG, 2.5mm2 19 15 13 11 2 15 13 11 10 16 AWG, 1.5mm REVISION: B1 ECR/ECN INFORMATION: EC No: UCP2016-2880 DATE: 2016/01/20 DOCUMENT NUMBER: PS-76823-100 TITLE: PRODUCT SPECIFICATION FOR MEGA-FIT® WIRE TO BOARD CONNECTOR SYSTEM CREATED / REVISED BY: CHECKED BY: GES JBELL SHEET No. 5 of 13 APPROVED BY: FSMITH FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION Avg. Temp. Rise vs. Current per EIA-364-70 Temperature Rise (C) 12 AWG Tinned Copper Wire, 2oz Copper Traces 60 50 40 30 2 ckt 20 12 ckt 10 0 6 8 10 12 14 16 18 20 22 24 26 Current (Amps) Avg. Temp. Rise vs. Current per EIA-364-70 Temperature Rise (C) 12 AWG Bare Copper Wire, 2oz Copper Traces 60 50 40 30 2 ckt 20 12 ckt 10 0 6 8 10 12 14 16 18 20 22 24 26 Current (Amps) 4.4 TEMPERATURE Tin Plated: Max. operating temperature range (including T-rise from applied current) is -40°C to 105°C. Field temperatures and field life: Tested per EIA 364-1000.01 to meet field temperature of 65°C for 10 years life per table-8 in EIA-364-1000.01. Gold Plated: Max. operating temperature range (including T-rise from applied current) is -40°C to 120°C, based on test sequence Group VIII, thermal aging at 120°C for 1000 hours. Field temperatures and field life: Tested per EIA 364-1000.01 to exceed a field temperature of 65°C for 10 years life per table-8 in EIA-364-1000.01. 4.5 DURABILITY Tin plated: 25 mate/unmates Gold plated: 200 mate/unmates As tested in accordance with EIA-364-1000.01 test method (see Sec. 7.0 of this specification). Durability per EIA-364-09. REVISION: B1 ECR/ECN INFORMATION: EC No: UCP2016-2880 DATE: 2016/01/20 DOCUMENT NUMBER: PS-76823-100 TITLE: PRODUCT SPECIFICATION FOR MEGA-FIT® WIRE TO BOARD CONNECTOR SYSTEM CREATED / REVISED BY: CHECKED BY: GES JBELL SHEET No. 6 of 13 APPROVED BY: FSMITH FILENAME: PS75431r0.DOC PRODUCT SPECIFICATION 4.6 CURRENT INTERRUPTION (Applies when using 170001 Series ONLY) 48 Volt AC/DC @ 23 Amp Tested 250 cycles at 48 volt DC with a test current of 34.5 Amp hot-plug test conducted with all circuits powered with 12 awg wire per UL1977 with tin plated contacts in a 12 circuit housing fully populated. 4.7 Glow Wire The following series are glow capable:170001, 76825, 76829, 172064. 172065, 171596, 171597. Representative samples were tested and found compliant with EN 60695-2-11-2001 / IEC 60695-2-112000 Glow Wire Test Methods for End-Products. These were additionally investigated for compliance with EN 60335-1 / IEC 60335-1 750C/2 sec with no flaming. VDE Test report available upon request. 5.0 QUALIFICATION Laboratory conditions and sample selection are in accordance with EIA-364-1000.01 6.0 PERFORMANCE 6.1 ELECTRICAL PERFORMANCE DESCRIPTION TEST CONDITION REQUIREMENT Initial Contact Resistance (Low Level) Mate connectors, apply a maximum voltage of 20 mV and a current of 100 mA (measurement locations shown) Per EIA-364-23 Wire resistance and traces shall be removed from the measured value. Maximum (Initial): Tin: 2 m 15µ” & 30µ” Gold: 2 m Resistance Measure Points REVISION: B1 Contact Resistance @Rated Current (Voltage Drop) Mate connectors; apply the rated current. Per EIA-364-70 Maximum: Tin: 10 m 15µ” & 30µ” Gold: 5 m Insulation Resistance Apply 500 VDC between adjacent terminals or ground. Per EIA-364-21 1,000 M  minimum Dielectric Withstanding Voltage Apply 2200 VAC for 1 minute between adjacent terminals. Per EIA-364-20 No breakdown Current leakage