90814-0220

LANGUAGE PRODUCTSPECIFICATION English TABLE OF CO TE TS SECTIO 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 PAGE SCOPE ............................................................................................................................. 2 PRODUCT DESCRIPTIO A D APPLICABLE DOCUME TS........................... 3 RATI GS ........................................................................................................................ 4 ELECTRICAL PERFORMA CE ............................................................................... 5 MECHA ICAL PERFORMA CE.............................................................................. 6 E VIRO ME TAL PERFORMA CE .................................................................. 7-8 PACKAGI G ................................................................................................................. 9 TEST GROUPS ............................................................................................................. 10 APPE DICES APPE DIX A: I SERIO /WITHDRAWAL GAUGE SPECIFICATIO .................... 11 APPE DIX B: RE-FLOW PROFILES............................................................................... 12 APPE DIX C: GLOW WIRE TEST POSITIO S............................................................ 13 REVISE ON PC ONLY: W TITLE: PICOFLEX CONNECTOR SYSTEM PRODUCT SPECIFICATION Addition of Reverse Footprint parts. ECN IPG2013-0094 D.Byrnes 2012-Aug-29 REV. DESCRIPTION DESIGN CONTROL STATUS MXI RELEASED THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION WRITTEN BY: CHECKED BY: APPROV'ED BY J.Dennehy D.Waszki’z J.Dennehy DATE: YR/MO/DAY 2007-09-07 DOCUMENT NUMBER FILENAME SHEET PS-99020-0011 PS-990200-011 1 of 14 ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP LANGUAGE PRODUCT SPECIFICATION English 1.0 SCOPE This specification defines the performance characteristics for the PICOFLEX connector system. REVISE ON PC ONLY: W REV. TITLE: PICOFLEX CONNECTOR SYSTEM PRODUCT SPECIFICATION SEE SHEET 1 DESCRIPTION DOCUMENT NUMBER PS-99020-0011 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILENAME SHEET PS-99020-0011 2 of 14 ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP LANGUAGE PRODUCT SPECIFICATION English 2.0 PRODUCT DESCRIPTIO A D APPLICABLE DOCUME TS Product Type Series o. Product Description Sales Drawing 90325 Vertical Thru Hole Header SDA-90325 90779 Vertical Thru Hole Header, High Temperature Thermoplastic SDA-90779 90814 Vertical SMT Header SDA-90814 93405 Reverse Footprint Vertical SMT Header SD-93405-001 90816 Vertical Latched SMT Header SD-90816-001 93407 Reverse Footprint Vertical Latched SMT Header SD-93407-001 90800 Right-Angle Thru Hole Header SDA-90800E 91714 Right-Angle Thru Hole Header, High Temperature Thermoplastic SD-91714-001 91330 Bottom Entry SMT Header SD-91330-001 90327 Insulation Displacement Connector SDA-90327 93338 Insulation Displacement Connector (Glow Wire) SD-93338-001 90584 Insulation Displacement Board-In Connector SDA-90584 91577 Insulation Displacement Board-In Connector with Alternative Terminal Stagger SD-91577-001 PCB Headers IDT Connector PCB Connectors REVISE ON PC ONLY: W REV. TITLE: PICOFLEX CONNECTOR SYSTEM PRODUCT SPECIFICATION SEE SHEET 1 DESCRIPTION DOCUMENT NUMBER PS-99020-0011 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILENAME SHEET PS-99020-0011 3 of 14 ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP LANGUAGE PRODUCT SPECIFICATION English 3.0 RATI GS Wire/Cable Size (AWG) 90325 N/a 1.2A 90779 N/a 1.2A N/a 1.2A N/a 1.2A 90800 N/a 1.2A 91714 N/a 1.2A 91330 N/a 1.2A 90327 28 AWG 1.2A 93338 28 AWG 1.2A 90584 28 AWG 1.2A 91577 28 AWG 1.2A 90814 93405 90816 93407 REVISE ON PC ONLY: W REV. Maximum Voltage Current at AC/DC 105oC Series o. 250V Max. Operating Temperature Storage Temperature -40oC to +105oC -40oC to +85oC TITLE: PICOFLEX CONNECTOR SYSTEM PRODUCT SPECIFICATION SEE SHEET 1 DESCRIPTION DOCUMENT NUMBER PS-99020-0011 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILENAME SHEET PS-99020-0011 4 of 14 ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP LANGUAGE PRODUCT SPECIFICATION English 4.0 ELECTRICAL PERFORMA CE ITEM TEST CO DITIO Contact Resistance 20mV maximum open circuit voltage. 100mA maximum test current 4.1 MAXIMUM 500V DC applied to adjacent circuits 1000 megaOhms MINIMUM Dielectric Withstanding Voltage 750 VAC applied to adjacent circuits No breakdown for 1 minute 4.3 REVISE ON PC ONLY: REV. 15mOhms Insulation Resistance 4.2 W REQUIREME T TITLE: PICOFLEX CONNECTOR SYSTEM PRODUCT SPECIFICATION SEE SHEET 1 DESCRIPTION DOCUMENT NUMBER PS-99020-0011 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILENAME SHEET PS-99020-0011 5 of 14 ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP LANGUAGE PRODUCT SPECIFICATION English 5.0 MECHA ICAL PERFORMA CE ITEM TEST CO DITIO Insertion Force 5.1 (Per individual contact, 90327 & 93338 series only) Withdrawal Force 5.2 (Per individual contact, 90327 & 93338 series only) Durability REQUIREME T Insertion force tested by inserting standard gauge blade specified in Appendix A 1.7N maximum for initial insertion of Tin contact Rate of insertion = 25 ±6 mm/minute 1.5N maximum for initial insertion of PdNi/Gold contact Withdrawal force tested by withdrawing standard gauge blade specified in Appendix A Withdrawal force = 0.25N minimum Rate of withdrawal =25 ±6 mm/minute 1 durability cycle = 1 Mating & Un-mating of the Change in insertion force from connector using Picoflex extraction tool or pull-tab initial value = 0.5N maximum For Tin on Tin system number of durability cycles = 30 For Gold on Gold system number of durability cycles = 100 5.3 Change in contact resistance from initial value = 10mOhms maximum For PdNi plated product number of durability cycles = 100 For 90816/93407 Latched maximum Cycles = 5(Tin or Gold) using Latched Picoflex extraction tool. Shock Acceleration = 50g Duration = 11 milliseconds 5.4 Per IEC 512-4, test condition 6c Vibration Sweep = 10-55-10Hz Pulse = 1/2 Sine Duration = 2 hours in each X-Y-Z direction Per IEC 512-4, test condition 6d 5.6 Terminal Retention Force in Housing Discontinuity = 1micro second maximum Change in contact resistance from initial value = 10mOhms maximum Amplitude = 0.35mm or 5g 5.5 Change in contact resistance from initial value = 10mOhms maximum Discontinuity = 1micro second maximum Terminal withdrawal force to be applied at the rate Terminal retention force = 7N of 25 ± 6mm per minute minimum. (PCB Headers) 5.8 Latched header retention force. (Reference only) REVISE ON PC ONLY: W REV. Connector retention force to be applied at the rate of 25 ± 6mm per minute. Circuit Size Straight R/angle 4ckt 30N 30N Straight and Right angle pull Minimum retention 14 ckt 55N 115N force. 26ckt 65N 175N TITLE: PICOFLEX CONNECTOR SYSTEM PRODUCT SPECIFICATION SEE SHEET 1 DESCRIPTION DOCUMENT NUMBER PS-99020-0011 THIS DOCUMENT CONTAINS INFORMATION THAT IS PROPRIETARY TO MOLEX INC. AND SHOULD NOT BE USED WITHOUT WRITTEN PERMISSION FILENAME SHEET PS-99020-0011 6 of 14 ES-40000-3996 REV. A SHEET 3 95/MAR/10 EC U5-0926 DCBRD03.LWP LANGUAGE PRODUCT SPECIFICATION English 6.0 E VIRO ME TAL PERFORMA CE ITEM TEST CO DITIO Damp Heat Mate connectors and expose to: Temperature = +40°C +3/-0°C Humidity = 90 - 95% R.H. 6.1 REQUIREME T Change in contact resistance from initial value = 10mOhms maximum For 93338 series maximum contact resistance after test