98822-1021

PRODUCT SPECIFICATION NSCC 1.5, UCC 2.8 AND HYBRID UNSEALED INLINE CONNECTORS from 2 to 6ckt REVISION: ECR/ECN INFORMATION: TITLE: 2 EC No: G2014-0054 DATE: 2013 / 10 / 03 DOCUMENT NUMBER: PS-98821-001 NSCC 1,5mm, UCC2 2,8mm and hybrid UNSEALED INLINE CONNECTORS 2 – 6ckt SHEET No. 1 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. BARRETO JL. DUCLOS O. PLESSIS TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION REVISION MODIFICATION DATE 1 First Release All 2013/02/14 2 Requirement of item 4 becomes “F > 35N or flap up forbidding mating into counter-part” instead of “F > 35N”. Requirement of item 9 becomes “F > 80N or flap up forbidding mating into counter-part” instead of “F > 80N”. 5 2013/40/03 REVISION: ECR/ECN INFORMATION: TITLE: 2 SHEET EC No: G2014-0054 DATE: 2013 / 10 / 03 DOCUMENT NUMBER: PS-98821-001 NSCC 1,5mm, UCC2 2,8mm and hybrid UNSEALED INLINE CONNECTORS 2 – 6ckt SHEET No. 2 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. BARRETO JL. DUCLOS O. PLESSIS TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 1.0 SCOPE This Product Specification covers the NSCC 1.5, UCC 2.8 and Hybrid UNSEALED INLINE CONNECTOR series from 2 to 6 CKT crimped with 0.35 mm² to 4 mm² ISO wires using Tin plating. 2.0 PRODUCT DESCRIPTION 2.1 PRODUCT NAME AND SERIES NUMBER(S) PART or SERIES NUMBER SALES DRAWING NSCC RCPT CONN UNSEALD 1.5X0.8 2CKT 98817-102X SD-98817-001 UCC RCPT CONN UNSEALD 2.8X0.8 2CKT 98819-102X SD-98819-001 NSCC RCPT CONN UNSEALD 1.5X0.8 3CKT 98817-103X SD-98817-002 NSCC RCPT CONN UNSEALD 4CKT 98817-104X SD-98817-003 NSCC HYB RCPT CONN 3CKT 98821-103X SD-98821-001 NSCC HYB RCPT CONN 6CKT 98821-106X SD-98821-002 SICMA PIN CONN UNSEALD W/ 1.5X0.8 2CKT 98822-102X SD-98822-004 SICMA PIN CONN UNSEALD W/ 2.8X0.8 2CKT 98824-102X SD-98824-002 SICMA PIN CONN UNSEALD W/ 1.5X0.8 3CKT 98822-103X SD-98822-003 SICMA PIN CONN UNSEALD W/ 1.5X0.8 4CKT 98822-104X SD-98822-005 SICMA PIN CONN HYBRID UNSEALD W/ 6CKT 98825-106X SD-98825-002 NSCC RCPT TERMINAL 1.5mm 98897 SD-98897-050 UCC2 RCPT TERMINAL 2.8mm 98898 SD-98898-100 SICMA 3 MALE TERMINAL 1.5mm FCI S/N: 211CL2S N/A SICMA 3 MALE TERMINAL 2.8mm FCI S/N: 211CL3S N/A PRODUCT NAME 2.2 DIMENSIONS, MATERIALS, PLATINGS AND MARKINGS SEE SALES DRAWING REVISION: ECR/ECN INFORMATION: TITLE: 2 EC No: G2014-0054 DATE: 2013 / 10 / 03 DOCUMENT NUMBER: PS-98821-001 NSCC 1,5mm, UCC2 2,8mm and hybrid UNSEALED INLINE CONNECTORS 2 – 6ckt SHEET No. 3 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. BARRETO JL. DUCLOS O. PLESSIS TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 3.0 APPLICABLE DOCUMENTS AND SPECIFICATIONS DESCRIPTION DOCUMENT NUMBER Application Specification AS-98821-001 4.0 RATINGS 4.1 VOLTAGE Nominal Voltage: 14 Volts DC 4.2 TEMPERATURE Operating: - 40°C to + 85°C 4.3 VIBRATION Class 1 (3G) 5.0 PERFORMANCE 5.1 ELECTRICAL PERFORMANCE ITEM DESCRIPTION 1 Contact Resistance (Low Level) 2 Insulation Resistance 3 Dielectric Rigidity TEST CONDITION REVISION: ECR/ECN INFORMATION: TITLE: 2 EC No: G2014-0054 DATE: 2013 / 10 / 03 DOCUMENT NUMBER: PS-98821-001 REQUIREMENT Mate connectors: limiting the open circuit voltage of 20 mV and a maximum current of 100 mA. Apply a voltage of 100V±15V between adjacent terminals and between terminals to ground during 60+/-5 s Apply a voltage of 1000V±50V, 50Hz applied between adjacent terminals and between terminals to ground during 60±5s. R < 4 mΩ. R > 100 MΩ No Breakdown NSCC 1,5mm, UCC2 2,8mm and hybrid UNSEALED INLINE CONNECTORS 2 – 6ckt SHEET No. 4 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. BARRETO JL. DUCLOS O. PLESSIS TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.2 MECHANICAL PERFORMANCE ITEM 4 5 DESCRIPTION TEST CONDITION Terminal/cavity insertion Force with the secondary lock in pre engaged position Terminal/cavity insertion Force with the secondary lock in locked position Terminal/cavity retention Force with the secondary lock in pre engaged position Terminal/cavity retention Force with the secondary lock in locked position 6 Terminal/cavity polarization 7 Secondary lock from pre engaged to locked position with all terminal properly inserted 8 Secondary lock from locked position to pre engaged position 9 Detection of incomplete terminal insertion with the secondary lock 10 11 12 13 14 Pin / Rcpt. Connector mating with one terminal incompletely inserted Pin / Rcpt. Connector mating / unmating Force all terminals properly locked Polarization Feature Effectiveness Coding Feature Effectiveness Locking feature retention force REVISION: ECR/ECN INFORMATION: TITLE: 2 EC No: G2014-0054 DATE: 2013 / 10 / 03 DOCUMENT NUMBER: PS-98821-001 Apply an axial insertion force on the terminal at a rate of 50 ± 6 mm per minute. REQUIREMENT 1.5mm: F < 5N 2.8mm: F < 8N F > 35N or flap up forbidding mating into counter-part F > 45N Axial pullout force on the terminal in the housing at a rate of 50 ± 6 mm per minute F > 100N Terminal must be polarized to prevent insertion into cavity with an incorrect orientation. The force to insert the secondary lock from the preload (as shipped) position to the final position at a rate of 50 ± 6 mm per minute. The force to extract the secondary lock from the final position to the preload position (as shipped) at a rate of 50 ± 6 mm per minute. The force to insert the secondary lock from the preload position to the final position, when one terminal is not inserted properly, at a rate of 50 ± 6 mm per minute. F > 50N F < 40N 20N < F < 40N (with tool) F > 80N or flap up forbidding mating into counter-part Mate connector (male to female) at a rate of 50 ± 6 mm per minute. F > 140N (W/ flap) Mate and unmate connector (male to female) at a rate of 50 ± 6 mm per minute. F < 60N Connector must be polarized to prevent mating in an incorrect orientation. Connector must be coded to prevent mating with similar connectors. The force to extract the Rcpt. Conn. out of the pin conn. at a rate of 50 ± 6 mm per minute. F > 125N F > 115N F > 100N NSCC 1,5mm, UCC2 2,8mm and hybrid UNSEALED INLINE CONNECTORS 2 – 6ckt SHEET No. 5 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. BARRETO JL. DUCLOS O. PLESSIS TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC PRODUCT SPECIFICATION 5.3 ENVIRONMENTAL PERFORMANCE ITEM 15 16 DESCRIPTION Accelerated ageing (Vibration class 1) Endurance to temperature/humidity (Temperature class 1) TEST CONDITION REQUIREMENT Test sequence: - Mechanical endurance - Contact Resistance - Contact relaxation tests (48h @ 100 °C) - Contact Resistance - Resistance to vibrations - Contact Resistance - Resistance to variable atmosphere (5x -40 to 100 °C cycle with 75% to 99% of humidity) - Contact Resistance - Mechanical endurance (20x Mating /Unmating cycle) - Contact Resistance - Check of the connectors locking device Test sequence: - Contact resistance - Insulation Resistance - Dielectric Rigidity - Mechanical endurance (20x Mating /Unmating cycle) - Resistance to thermal shocks (100x -40 to 85°C cycle) - Contact Résistance - Endurance to temperature/humidity (360 cycles @ 85°C) - Contact Resistance - Insulation Resistance - Dielectric Rigidity No discontinuity greater than 1 µs. Rc < 4 mΩ. ∆Rc < 5 mΩ*. No deterioration of mechanical characteristics. F > 100N during 10s. Rc < 4 mΩ. ∆Rc < 5 mΩ*. Ri > 100 MΩ during 60s. No breakdown. F < 60N. No deterioration of mechanical characteristics. *: As connector is an unsealed connector, this performance is closely linked to the performances of terminals used during the test. 6.0 PACKAGING Parts shall be packaged to protect against damage during handling, transit and storage. 7.0 GAGES AND FIXTURES All applicable gages and fixtures are referenced in the appropriate control plans. REVISION: ECR/ECN INFORMATION: TITLE: 2 EC No: G2014-0054 DATE: 2013 / 10 / 03 DOCUMENT NUMBER: PS-98821-001 NSCC 1,5mm, UCC2 2,8mm and hybrid UNSEALED INLINE CONNECTORS 2 – 6ckt SHEET No. 6 of 6 CREATED / REVISED BY: CHECKED BY: APPROVED BY: L. BARRETO JL. DUCLOS O. PLESSIS TEMPLATE FILENAME: PRODUCT_SPEC[SIZE_A4](V.1).DOC