APPLICATION SPECIFICATION
NSCC 1.5, UCC 2.8 AND HYBRID
UNSEALED INLINE CONNECTORS from 2 to 6ckt
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
1 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
Revision
A
B
C
D
E
MODIFICATION
Preliminary issue for customer
Global update (new MOLEX standards: Presentation,
Terminal crimping, Recommendations to harness maker
plant, Recommendations for final assembly plant,
Connector loading, Electrical continuity checking,
Storage conditions…)
Typo correction (§1.3)
Molex P/N & Color/Plating correction
Compatible clip-slot definition: specifications references
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
SHEET
All
Date
2010-09
All
2012-03-22
10 ; 12 ; 13
10 ; 11 ; 12
28
2012-05-29
2014-11-20
2015-04-24
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
2 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
SUMMARY
1.
PRESENTATION .................................................................................................................................. 4
1.1.
PRODUCT INTRODUCTION ........................................................................................................ 4
1.2.
AVAILABLE DOCUMENTS ........................................................................................................... 8
1.3.
PART NUMBERS ....................................................................................................................... 10
1.4.
COMPONENTS .......................................................................................................................... 14
1.5.
RECEPTACLE HOUSING RANGE ............................................................................................. 14
1.6.
PIN CONNECTORS RANGE ...................................................................................................... 15
1.7.
CONNECTOR PERFORMANCES .............................................................................................. 16
2. CONNECTORS ASSEMBLY PROCESS ............................................................................................ 17
2.1.
RECOMMENDATION IN HARNESS MAKER PLANT ................................................................. 17
2.2.
RECRECEPTACLE HOUSING ASSEMBLY ............................................................................... 17
2.3.
PIN CONNECTORS ASSEMBLY................................................................................................ 19
2.4.
WIRING CONTROL FIXTURES .................................................................................................. 20
2.5.
RECOMMENDATION FOR FINAL ASSEMBLY PLANT ............................................................. 21
2.6.
SECONDARY LOCKING ............................................................................................................ 22
3. ELECTRICAL TEST - ELECTRICAL CONTINUITY CHECKING ........................................................ 24
4. REWORK OPERATIONS. .................................................................................................................. 25
4.1.
RECEPTACLE HOUSING REWORK .......................................................................................... 25
4.2.
PIN CONNECTORS REWORK ................................................................................................... 26
5. ASSEMBLY OPERATIONS ON VEHICLE .......................................................................................... 27
5.1.
RECEPTACLE/PIN CONNECTOR MATING ............................................................................... 27
5.2.
UNMATING OF ASSEMBLED CONNECTOR FROM THE MALE CONNECTOR OR HEADER . 28
5.3.
FIXING ON VEHICLE BODY ...................................................................................................... 28
6. PACKAGING ...................................................................................................................................... 30
7. STORAGE CONDITIONS ................................................................................................................... 30
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
3 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
1. PRESENTATION
1.1. PRODUCT INTRODUCTION
TYPE
2ckt 1.5
2ckt 2.8
3ckt 1.5
4ckt 1.5
Hybrid 3ckt
Hybrid 6ckt
HSG
Female
Male
Female
Male
Female
Male
Female
Male
Female
Female
Male
P/N MOLEX
98817-102X
98822-102X
98819-102X
98824-102X
98817-103X
98822-103X
98817-104X
98822-104X
98821-103X
98821-106X
98825-106X
PITCH
3.33mm
3.33mm
5.00mm
5.00mm
3.33mm
3.33mm
3.33mm
3.33mm
4.20mm / 5.00mm
3.33mm / 4.20mm / 5.00mm
3.33mm / 4.20mm / 5.00mm
Use with: Molex female terminals NSCC (1.5 mm) and UCC2 (2.8 mm)
Crimping wire 0.35 to 4 mm²
FCI male terminals tin plated SICMA 3* of 1.5 x 0.8 mm
and SICMA 3* of 2.8 x 0.8 mm
Operating temperature range: -40°C to 85°C
Vibrations: class1
Flammability: HB class
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
4 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
Overview of 2ckt Female Connector interfaces in Standard Version using NSCC
(1.5mm)
Connector
2ckt
1.5 mm NSCC (pcs)
2
Existing colors codings
Blk, Gry, Whe, Grn
Connector interface
Overview of 2ckt Female Connector interfaces in Standard Version using UCC2
(2.8mm)
Connector
2.8 mm UCC2 (pcs)
Existing colors codings
2ckt
2
Blk, Whe, Grn
Connector interface
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
5 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
Overview of 3ckt Female Connector interfaces in Standard Version using NSCC
(1.5mm)
Connector
3ckt
1.5 mm NSCC (pcs)
3
Existing colors codings
Blk, Whe, Grn
Connector interface
Overview of 4ckt Female Connector interfaces in Standard Version using NSCC
(1.5mm)
Connector
4ckt
1.5 mm NSCC (pcs)
4
Existing colors codings
Blk, Gry, Whe, Grn
Connector interface
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
6 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
Overview of 3ckt Female Hybrid Connector interfaces in Standard Version using
NSCC (1.5mm) and UCC2 (2.8mm)
Connector
Hybrid 3ckt
1.5 mm NSCC (pcs)
2.8 mm UCC2 (pcs)
1
2
Existing colors codings Blk, Brn, Grn, Whe
Connector interface
Overview of 6ckt Female Hybrid Connector interfaces in Standard Version using
NSCC (1.5mm) and UCC2 (2.8mm)
Connector
Hybrid 6ckt
1.5 mm NSCC (pcs)
2.8 mm UCC2 (pcs)
4
2
Existing colors codings
Blk, Grn, Gry, Whe
Connector interface
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
7 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
1.2. AVAILABLE DOCUMENTS
Operating conditions
Product specifications
PS-98821-001
Mate with headers or connector in accordance with:
CONNECTOR
Female housing:
2ckt 1.5
98817-102X
2ckt 2.8
98819-102X
98824-102X or header
per interface drawing
SD-98818-002
3ckt 1.5
98817-103X
98822-103X or header
per interface drawing
SD-98815-003
4ckt 1.5
98817-104X
98822-104X or header
per interface drawing
SD-98815-004
Hybrid 3ckt
98821-103X
Header per interface
drawing SD-98820-001
Hybrid 6ckt
98821-106X
98825-106X or header
per interface drawing
SD-98820-002
REVISION: ECR/ECN INFORMATION: TITLE:
E
Mates with:
98822-102X or header
per interface drawing
SD-98815-002
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
8 of 30
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APPLICATION SPECIFICATION
Connector drawings
TYPE
2ckt 1.5
2ckt 2.8
3ckt 1.5
4ckt 1.5
Hybrid 3ckt
Hybrid 6ckt
HSG
Female
Male
Female
Male
Female
Male
Female
Male
Female
Female
Male
P/N MOLEX
98817-102X
98822-102X
98819-102X
98824-102X
98817-103X
98822-103X
98817-104X
98822-104X
98821-103X
98821-106X
98825-106X
SD DRAWING
SD-98817-001
SD-98822-004
SD-98819-001
SD-98824-002
SD-98817-002
SD-98822-003
SD-98817-003
SD-98822-005
SD-98821-001
SD-98821-002
SD-98825-002
Packaging
TYPE
2ckt 1.5
3ckt 1.5
4ckt 1.5
2ckt 2.8
Hybrid 3ckt
Hybrid 6ckt
HSG
Female
Male
Female
Male
Female
Male
Female
Male
Female
Female
Male
P/N MOLEX
98817-102X
98822-102X
98817-103X
98822-103X
98817-104X
98822-104X
98819-102X
98824-102X
98821-103X
98821-106X
98825-106X
PACKAGING SPECIFICATION
PK-31301-635
PK-31301-635
PK-98824-001
PK-31301-635
PK-31301-635
PK-98825-001
Female Terminal drawings
NSCC for 0.8 x 1.5 terminal
UCC2 for 0.8 x 2.8 terminal
SD-98897-050
SD-98898-100
Crimp specification
NSCC
UCC2
AS-98897-001
AS-98898-001
All drawings and prints can be found at www.molex.com
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
9 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
1.3. PART NUMBERS
DESCRIPTION
MOLEX P/N
COLOR / PLATING
Female connector 2ckt 1.5
098817-1020
098817-1021
098817-1025
098817-1028
White
Black
Green
Grey
Male connector 2ckt 1.5
098822-1020
098822-1021
098822-1025
098822-1028
White
Black
Green
Grey
Female terminal NSCC 1.5mm
098897-1109
098897-1119
098897-1129
Tin
Male terminal SICMA3*
1.5 x 0.8 mm
Contact FCI
/
DESCRIPTION
MOLEX P/N
COLOR / PLATING
Female connector 2ckt 2.8
098819-1020
098819-1021
098819-1025
White
Black
Green
Male connector 2ckt 2.8
098824-1010
098824-1021
098824-1025
White
Black
Green
Female terminal UCC2 2.8mm
098898-1029
098898-1039
098898-1049
Tin
Male terminal SICMA3*
2.8 x 0.8 mm
Contact FCI
/
To order please contact your Molex Sales Representative or check www.molex.com
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
10 of 30
CREATED / REVISED BY:
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J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
DESCRIPTION
MOLEX P/N
COLOR / PLATING
Female connector 3ckt 1.5
098817-1030
098817-1031
098817-1035
White
Black
Green
Male connector 3ckt 1.5
098822-1030
098822-1031
098822-1035
White
Black
Green
Female terminal NSCC 1.5mm
098897-1109
098897-1119
098897-1129
Tin
Male terminal SICMA3*
1.5 x 0.8 mm
Contact FCI
/
DESCRIPTION
MOLEX P/N
COLOR / PLATING
Female connector 4ckt 1.5
098817-1040
098817-1041
098817-1045
098817-1048
White
Black
Green
Grey
Male connector 4ckt 1.5
098822-1040
098822-1041
098822-1045
White
Black
Green
Female terminal NSCC 1.5mm
098897-1109
098897-1119
098897-1129
Tin
Male terminal SICMA3*
1.5 x 0.8 mm
Contact FCI
/
To order please contact your Molex Sales Representative or check www.molex.com
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
11 of 30
CREATED / REVISED BY:
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J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
DESCRIPTION
MOLEX P/N
COLOR /
PLATING
Female connector 3ckt hybrid
098821-1030
098821-1031
098821-1035
098821-1039
White
Black
Green
Brown
Female terminal NSCC
1.5mm
098897-1109
098897-1119
098897-1129
Tin
Female terminal UCC2 2.8mm
098898-1029
098898-1039
098898-1049
Tin
Male terminal SICMA3*
1.5 x 0.8 mm
Contact FCI
/
Male terminal SICMA3*
2.8 x 0.8 mm
Contact FCI
/
To order please contact your Molex Sales Representative or check www.molex.com
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
12 of 30
CREATED / REVISED BY:
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J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
DESCRIPTION
MOLEX P/N
COLOR / PLATING
Female connector 6ckt hybrid
098821-1060
098821-1061
098821-1065
098821-1068
White
Black
Green
Grey
Male connector 6ckt hybrid
098825-1060
098825-1061
098825-1065
098825-1068
White
Black
Green
Grey
Female terminal NSCC 1.5mm
098897-1109
098897-1119
098897-1129
Tin
Female terminal UCC2 2.8mm
098898-1029
098898-1039
098898-1049
Tin
Male terminal SICMA3*
1.5 x 0.8 mm
Contact FCI
/
Male terminal SICMA3*
2.8 x 0.8 mm
Contact FCI
/
*SICMA is a trademark of FCI Incorporated
To order please contact your Molex Sales Representative or check www.molex.com
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
13 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
1.4. COMPONENTS
(4ckt 1.5 shown)
Pin connector (male connector)
Receptacle housing (female housing)
1.5. RECEPTACLE HOUSING RANGE
2ckt 1.5
2ckt 2.8
4ckt 1.5
3ckt 1.5
Hybrid 3ckt
(1x1.5 – 2x2.8)
Hybrid 6ckt
(4x1.5 – 2x2.8)
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
14 of 30
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APPLICATION SPECIFICATION
1.6. PIN CONNECTORS RANGE
2ckt 1.5
2ckt 2.8
3ckt 1.5
4ckt 1.5
Hybrid 6ckt
(4x1.5 – 2x2.8)
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
15 of 30
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APPLICATION SPECIFICATION
1.7. CONNECTOR PERFORMANCES
(Example shown: 4ckt 1.5)
Receptacle housing
Pin connector
Independent S.L. of terminals
Secondary lock (S.L.) function is
linked to the housing through a
hinge
Performances :
-
Primary lock of the terminals made by plastic latch
-
Safe, side loaded, secondary lock of the terminal
-
Housing mating by a go/no go system
-
On the pin connector: a guide allows to mate a clip-slot to attach on box.
-
Different keyings / colors available.
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
16 of 30
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APPLICATION SPECIFICATION
2. CONNECTORS ASSEMBLY PROCESS
2.1. RECOMMENDATION IN HARNESS MAKER PLANT
Place arrows of cardboard box oriented to the top
Open packaging with a sharp less tool
Do unpack the products only when you use them for assembly (to avoid dust…)
TPAs (Secondary lockings) may become seated during transit. Occurrence rates of
this condition will be evaluated using individual boxes versus palletized shipments.
Packaging includes bulk, layer and partition styles.
TPAs that become seated will need to be pulled back from the final seat position to
the pre-lock position as shipped. For servicing guidelines to restore the TPA to the
correct position please refer to chapter 4.1(stop at “Pre-locked position”).
Do not change the slider and TPA position during assembly (delivery position)
The connector should not receive shock during the whole process
Use only Molex recommended tool
2.2. RECRECEPTACLE HOUSING ASSEMBLY
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
17 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
Phase 1 :
Receptacle terminal insertion. Push, click and pull to check the good locking
of contacts.
The twist (A) and the rotation of cover (B) toward the side of plastic latch is
forbidden.
Don’t handle the receptacle housing by the cover.
Phase 2 :
Cover rotation.
Phase 3 :
The lock of the cover must be done after having removed all the stress on
harness.
Phase 4 :
The crimping wings must not go past the connector.
The lock of S.L. must be done manually by a regular effort on the depress
area.
Receptacle housings must be used after storage of 12 hours min, at room temperature (15°
C to 35° C).
Check the good insertion of receptacle terminals, in case of problem to lock the S.L.
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
18 of 30
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APPLICATION SPECIFICATION
2.3. PIN CONNECTORS ASSEMBLY
Preferred assembly direction of the terminal :
crimping wings turned to the S.L.
Push, click and pull !
S.L. in pre-locked position
Stop area for locking for S.L
Lock S.L. after terminal insertion
Pull (to verify)
Pin connector assembled
The crimping wings must not go past the connector.
The lock of S.L. can be done manually by a regular force on the depress area.
Verify the good locking of pin terminal, in case of problem to lock the S.L.
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
19 of 30
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
2.4. WIRING CONTROL FIXTURES
Interface drawings : see chapter 1.2.
Interfaces must be kept S.L. pre-locked.
Don’t use latch to lock housing on interface.
Test counterparts must be in accordance with the receptacle housing guiding
area as shown on interface drawing.
Receptacle housing
Probe definition
Probe deflection
1,4 à 2,2
(terminals 1,5 & 2,8)
Support
Axis cavity female
connector
Locking area
Compression force on receptacle housing : 20 N max.
To optimize the detection of unlocked terminals by the control fixtures, we suggest to
add a shoulder (see the above drawing).
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
20 of 30
CREATED / REVISED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
Pin connector
Probe definition
Probe deflection
Support
Locking area
Compression force
on terminal :
10 N max
7,6 à 10,6 (lang 2,8 SICMA 3)
8,2 à 11,1 (lang 2,8 SICMA 2)
7,2 à 10,6 (lang 1,5 SICMA 3)
7,7 à 10,9 (lang 1,5 SICMA 2)
Tab
Contact area
2.5. RECOMMENDATION FOR FINAL ASSEMBLY PLANT
Do not change the position slider during the assembly process
The connector should not receive shock during the whole process
Modify the slider position only on the header
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
21 of 30
CREATED / REVISED BY:
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APPROVED BY:
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TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
2.6. SECONDARY LOCKING
Standard mating
Terminals are locked by plastic latch.
Secondary lock are locked : S.L. on the back of the contact’s box. The detection system is removed
and the mating is allowed.
Mated connectors
Mating with unlocked terminals and S.L.
An unlocked terminal by plastic latch forbids the locking of S.L. (interference with contact’s box).
An unlocked S.L. forbids the mating receptacle/pin connector (no electrical contact).
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
22 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
Mating receptacle/pin connectors with unlocked receptacle terminal and S.L.
For all housings
Interference
6ckt only with flaps
Flap
Interference
Mating receptacle/pin connectors with unlocked pin terminal and S.L.
Interference
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
23 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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O.PLESSIS
J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
3. ELECTRICAL TEST - ELECTRICAL CONTINUITY CHECKING
FOR PROBE DEFINITION, SEE CHAPTER 2.4
Fixtures used for continuity testing must meet the row and the pitch dimensions (See Interface
drawing, chapter 1.2).
Fixtures outside these requirements could result in damage to the connector and/or terminals.
Probe pin recommendations:
1. When testing the connector for continuity it is imperative that you do not damage the terminals.
2. Pogo pins should be checked for damage or sticking several times a shift. This should assure
containment, if an issue is found.
3. First a visual inspection of all the pins for damage should be preformed.
4. As next a testing block should be used to depress all the pogo pins up into the barrel. If there is a
bent or sticking pin, it should remain stuck in the barrel of the pogo pin. A damaged or stucked pin
should be replaced before any additional testing is preformed.
Probing damage can occur:
1. If a sharp ended probe is inserted into the contact of the terminal it may damage the plating and
increase contact resistance.
2. If an oversized diameter probe is inserted into the terminal, this will overstress the beam in the
terminal. This will create an environment for intermittent connections, and increased contact
resistance.
3. If a probe is inserted into the connector on an angle or off center it may damage the terminal, and
or the connector.
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
24 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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O.PLESSIS
J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
4. REWORK OPERATIONS.
Use MOLEX tool part number 63813-3800
Pin to unlock terminals
Unlock area for S.L. of pin
connectors
Unlock area of S.L. for
receptacle connectors
4.1. RECEPTACLE HOUSING REWORK
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
25 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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O.PLESSIS
J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
4.2. PIN CONNECTORS REWORK
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
26 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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O.PLESSIS
J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
5. ASSEMBLY OPERATIONS ON VEHICLE
5.1. RECEPTACLE/PIN CONNECTOR MATING
Push on the back of the housing
Do not press plastic latch.
Do not press on the plastic
latch for the mating
Pin connector
Stop area for the mating
Receptacle housing
Mated connector
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
27 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
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J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
5.2. UNMATING OF ASSEMBLED CONNECTOR FROM THE MALE CONNECTOR OR HEADER
Press plastic latch and pull to unmate housings
Hold
while
DON’T PULL WIRES
5.3. FIXING ON VEHICLE BODY
Clip-slot on vehicle is fixed on the pin connector as shown below. A “click” must be heard to inform
the operation is correctly performed.
Clip-slot insertion and extraction should be done in the housing axis without any unnecessary
strength on pin connector guides.
For example: do not mate the pin connector on pre-mounted Clip-slot to avoid that strength on the
harness interferes on the operation.
Pin connector
Fixing system on vehicle body
98817, 98819, 98821, 98822, 98824 and 98825 series connectors are designed to accept clipsots following PSA STE 9615326199 and RSA 7703077210 specifications. The use of other
clip-slots, not compliant to these specifications, is not guaranteed by MOLEX.
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
28 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
A.HERBELIN
O.PLESSIS
J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
To extract the Clip-slot from the pin connector, the Clip-slot latch must be slightly lifted with a
screwdriver before separating both parts.
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
29 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
A.HERBELIN
O.PLESSIS
J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
APPLICATION SPECIFICATION
6. PACKAGING
See packaging specification: cf. Chapter 1.2
7. STORAGE CONDITIONS
Applicable to all components without seal plug and single wire seal
Temperature: - 40°C up to + 85° C
Duration:
6 months maximum after shipment
Note: Do not use cutting tool to open the original package!
The connectors must be stored in their original package.
In the event of repacking at the wiring station, use only clean plastic box
(metal box prohibited), this repacking must be carried out by batch where the
number of connectors is less than or equal to that mentioned on the delivery boxes.
During storage and handling, no charge must damage original package.
The connectors and terminals are to be stored so that no shock can deteriorate their
mechanical and electrical functions.
Do not store reels in a damp or dusty area.
Store reels in a dry and clean area.
The reels should be protected from direct sunlight.
After harness assembly, connector does not need specific protection. The harness
maker must guarantee an appropriate protection regarding storage, transport and/or
using conditions.
REVISION: ECR/ECN INFORMATION: TITLE:
E
EC No: G2015-0195
DATE: 2015/04/24
DOCUMENT NUMBER:
AS-98821-001
NSCC 1,5mm, UCC2 2,8mm and hybrid
UNSEALED INLINE CONNECTORS
2 – 6ckt
SHEET No.
30 of 30
CREATED / REVISED BY:
CHECKED BY:
APPROVED BY:
A.HERBELIN
O.PLESSIS
J-L.DUCLOS
TEMPLATE FILENAME: APPLICATION_SPEC[SIZE_A4](V.1).DOC
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