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MP24183DQ-LF-Z

MP24183DQ-LF-Z

  • 厂商:

    MPS(美国芯源)

  • 封装:

    VFDFN10

  • 描述:

    IC LED DRIVER

  • 数据手册
  • 价格&库存
MP24183DQ-LF-Z 数据手册
MP4433 36V, 3A, Low Quiescent Current, Synchronous, Step-Down Converter DESCRIPTION FEATURES The MP4433 is a synchronous, step-down, switching regulator with programmable frequency (350kHz to 2.5MHz) and integrated, internal, high-side and low-side power MOSFETs. The MP4433 provides up to 3A of highly efficient output current with current mode control for fast loop response. The wide 3.3V to 36V input range accommodates a variety of step-down applications in automotive input environments. The MP4433 is ideal for battery-powered applications due to its extremely low quiescent current. The MP4433 employs advanced asynchronous mode (AAM) to achieve high efficiency in lightload condition by scaling down the switching frequency to reduce switching and gate driving losses. Standard features include soft start, external clock synchronization, enable control, and power good indication. High-duty cycle and low dropout mode are provided for automotive coldcrank. Over-current protection (OCP) with valleycurrent detection is employed to prevent the inductor current from running away. Hiccup mode reduces the average current greatly in short-circuit condition. Thermal shutdown provides reliable and fault-tolerant operation. The MP4433 is available in a QFN-16 (3mmx4mm) package.                Wide 3.3V to 36V Operating Input Range 3A Continuous Output Current 1μA Low Shutdown Mode Current 10μA Sleep Mode Quiescent Current Internal 90mΩ High-Side and 40mΩ LowSide MOSFETs 350kHz to 2.5MHz Programmable Switching Frequency Fixed Output Options: 3.3V, 3.8V, 5V Synchronize to External Clock, Selectable In-Phase or 180°Out-of-Phase Power Good Indicator Programmable Soft-Start Time 80ns Minimum On Time Selectable Forced CCM or AAM Low Dropout Mode Over-Current Protection with Valley-Current Detection and Hiccup Available in a QFN-16 (3mmx4mm) Package APPLICATIONS   Automotive Systems Industrial Power Systems All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive. For MPS green status, please visit the MPS website under Quality Assurance. “MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION VIN 3.3 to 36V VIN BST VOUT EN SYNC SW MP4433 PHASE GND FREQ FB MP4433 Rev. 1.01 1/12/2018 VCC PG BIAS SS www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 1 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER ORDERING INFORMATION Part Number* MP4433GL Package QFN-16 (3mmx4mm) Top Marking See Below * For Tape & Reel, add suffix –Z (e.g. MP4433GL–Z) TOP MARKING MP: MPS prefix Y: Year code W: Week code 4433 : First four digits of the part number LLL: Lot number PACKAGE REFERENCE TOP VIEW FREQ 16 FB SS AGND 15 14 13 PHASE 1 12 VCC VIN 2 11 BST SW 3 10 SW PGND 4 9 5 EN 6 SYNC 7 PG PGND 8 BIAS QFN-16 (3mmx4mm) MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 2 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER (3) θJA θJC ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance Supply voltage (VIN) ...................... -0.3V to 40V Switch voltage (VSW) ........... -0.3V to VIN + 0.3V BST voltage (VBST) ............................VSW + 6.5V EN voltage (VEN) ............................ -0.3V to 40V BIAS voltage (VBIAS) ....................... -0.3V to 20V All other pins .................................... -0.3V to 6V (2) Continuous power dissipation (TA = +25°C) QFN-16 (3mmx4mm) .................................2.6W Junction temperature ............................... 150°C Lead temperature .................................... 260°C Storage temperature .................. -65°C to 150°C NOTES: 1) Absolute maximum ratings are rated under room temperature unless otherwise noted. Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ(MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD(MAX)=(TJ(MAX)TA)/ θJA. Exceeding the maximum allowable power dissipation produces an excessive die temperature, causing the regulator to go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) Measured on JESD51-7, 4-layer PCB. QFN-16 (3mmx4mm) ............ 48 ....... 11 ... °C/W Recommended Operating Conditions Supply voltage (VIN) ....................... 3.3V to 36V Operating junction temp (TJ) for 1000h lifetime .. .......................................... -40°C to +125°C Operating junction temp (TJ) for 408h lifetime .... .......................................... -40°C to +150°C MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 3 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER ELECTRICAL CHARACTERISTICS VIN = 12V, VEN = 2V, TJ = -40°C to +125°C +25°C. Parameter Symbol VIN quiescent current IQ VIN shutdown current ISHDN VIN under-voltage lockout threshold rising VIN under-voltage lockout threshold hysteresis , unless otherwise noted. Typical values are at TJ = Condition Typ Max VFB = 0.85V, no load, no switching, TJ = +25°C 10 18 VFB = 0.85V, no load, no switching 10 25 VEN = 0V 1 5 µA 2.8 3.2 V INUVRISING Min 2.4 INUVHYS Feedback reference voltage VREF Switching frequency Minimum on time (4) FSW (5) 150 VSYNC_LOW Sync input high voltage VSYNC_HIGH µA mV 784 800 816 mV TJ = 25°C 792 800 808 mV RFREQ = 180kΩ or from sync clock 400 475 550 kHz RFREQ = 82kΩ or from sync clock 850 1000 1150 kHz RFREQ = 27kΩ or from sync clock 2250 2500 2750 kHz TON_MIN Sync input low voltage Units 80 ns 0.4 1.8 V V Current limit ILIMIT_HS Duty cycle = 40% 4.7 5.8 7.3 A Low-side valley current limit ILIMIT_LS VOUT = 3.3V, L = 4.7µH 3.1 4.4 5.7 A ZCD current IZCD Reverse current limit 0.1 A ILIMIT_REVERSE 3 Switch leakage current ISW_LKG 0.01 1 µA HS switch on resistance RON_HS 90 155 mΩ LS switch on resistance RON_LS 40 75 mΩ 5 10 15 µA 0.9 1.05 1.2 V Soft-start current ISS EN rising threshold VSS = 0.8V VEN_RISING EN threshold hysteresis VEN_HYS PG rising threshold (VFB/VREF) PGRISING PG falling threshold (VFB/VREF) PGFALLING PG deglitch timer TPG_DEGLITCH PG output voltage low VPG_LOW VCC regulator 120 mV VFB rising 85 90 95 VFB falling 105 110 115 VFB falling 79 84 89 VFB rising Thermal shutdown hysteresis (5) % % PG from low to high 30 µs PG from high to low 50 µs ISINK = 2mA 0.2 0.4 5 ICC = 5mA (5) % 113.5 118.5 123.5 VCC VCC load regulation Thermal shutdown VBST - VSW = 5V A V V 3 % TSD 170 C TSD_HYS 20 °C NOTE: 4) Not tested in production and guaranteed by over-temperature correlation. 5) Not tested in production and guaranteed by design and characterization. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 4 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL CHARACTERISTICS VIN = 12V, TJ = -40°C to +125°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 5 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL CHARACTERISTICS (continued) VIN = 12V, TJ = -40°C to +125°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 6 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 7 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 8 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 9 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 10 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 11 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 12 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 13 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 12V, VOUT = 3.3V, L = 10μH, FSW = 500kHz, AAM, TA = +25°C, unless otherwise noted. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 14 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER PIN FUNCTIONS Pin # Name 1 PHASE 2 VIN 3, 10 SW 4, 9 PGND 5 EN 6 SYNC 7 PG 8 BIAS 11 BST 12 VCC 13 AGND Switch node. SW is the output of the internal power switch. 14 SS 15 FB 16 FREQ MP4433 Rev. 1.01 1/12/2018 Description Selectable in-phase or 180°out-of-phase of SYNC input. Drive PHASE high to be in-phase; drive PHASE low to be 180°out-of-phase. Input supply. VIN supplies power to all the internal control circuitries and the power switch connected to SW. Place a decoupling capacitor to ground close to VIN to minimize switching spikes. Power ground. PGND is the reference ground of the power device. PGND requires careful consideration during PCB layout. For best results, connect PGND with copper pours and vias. Enable. Pull EN below the specified threshold to shut down the chip. Pull EN above the specified threshold to enable the chip. Synchronize. Apply a 350kHz to 2.5MHz clock signal to SYNC to synchronize the internal oscillator frequency to the external clock. The external clock should be at least 250kHz larger than the RFREQ set frequency. SYNC can also be used to select forced CCM or AAM. Drive SYNC high before the chip starts up to choose forced CCM; drive SYNC low or leave SYNC floating to choose AAM. Power good Indicator. The output of PG is an open drain. PG goes high if the output voltage is within ±10% of the nominal voltage. External power supply for internal regulator. Connecting BIAS to an external power supply (5V ≤ VBIAS ≤ 18V) reduces power dissipation and increases efficiency. Float BIAS or connect BIAS to ground if it is not being used. Bootstrap. BST is the positive power supply for the high-side MOSFET driver connected to SW. Connect a bypass capacitor between BST and SW. Internal bias supply. VCC supplies power to the internal control circuit and gate drivers. A ≥1µF decoupling capacitor to ground is required close to VCC. Analog ground. AGND is the reference ground of the logic circuit. Soft-start input. Place an external capacitor from SS to AGND to set the soft-start period. The MP4433 sources 10µA from SS to the soft-start capacitor at start-up. As the SS voltage rises, the feedback threshold voltage increases to limit inrush current during start-up. Feedback input. Connect FB to the tap of an external resistor divider from the output to AGND to set the output voltage. The feedback threshold voltage is 0.8V. Place the resistor divider as close to FB as possible. Avoid placing vias on the FB traces. Switching frequency program. Connect a resistor from FREQ to ground to set the switching frequency. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 15 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER BLOCK DIAGRAM BIAS VCC VCC VCC Regulator VIN VCC EN Vref Reference FREQ BST Oscillator PLL SYNC ISW PHASE PG Logic + - VFB 110%xVref + - 90%xVref VFB Error Amplifier Vref SS FB VFB + + - Control Logic, OCP, OTP, BST Refresh SW VCC VC R1 460kΩ C1 52pF C2 0.2pF Ireverse PGND AGND Figure 1: Functional Block Diagram MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 16 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TIMING SEQUENCE VIN 0 SW 0 EN EN T h r e s h ol d 0 VCC V CC T h r e sh ol d 0 118.5% Vref 90% Vref 50% REF 84% Vref Vo 110% Vref SS 0 I L =I L i mi t IL 0 PG 30µ s 50µ s 30µ s 50µs 30µ s 0 Start-Up N o r m al OCP N o r m al OC Release OV N o r m al EN Shutdown Figure 2: Timing Sequence MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 17 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER OPERATION The MP4433 is a high-frequency, synchronous, rectified, step-down, switch-mode converter with integrated, internal, high-side and low-side power MOSFETs. The MP4433 offers a very compact solution that achieves 3A of continuous output current with excellent load and line regulation over a wide 3.3V to 36V input supply range. The MP4433 features switching frequency programmable from 350kHz to 2.5MHz, external soft start, power good indication, and precision current limit. Its very low operational quiescent current makes it suitable for battery-powered applications. Pulse Width Modulation (PWM) Control At moderate-to-high output current, the MP4433 operates in a fixed-frequency, peak-currentcontrol mode to regulate the output voltage. An internal clock initiates a PWM cycle. At the rising edge of the clock, the high-side power MOSFET (HS-FET) is turned on, and the inductor current rises linearly to provide energy to the load. The HS-FET remains on until its current reaches the value set by the COMP voltage (VCOMP), which is the output of the internal error amplifier. If the current in the HSFET does not reach VCOMP in one PWM period, the HS-FET remains on, saving a turn-off operation. When the HS-FET is off, it remains off until the next clock cycle begins. The lowside MOSFET (LS-FET) turns on immediately while the inductor current flows through it. To avoid a shoot-through, dead time is inserted to prevent the HS-FET and LS-FET from turning on at the same time. For each turn on and off in a switching cycle, the HS-FET remains on and off with a minimum on and off time limit. Forced CCM Mode and AAM Mode The MP4433 has selectable forced continuous conduction mode (CCM) and advanced asynchronous mode (AAM) (see Figure 3). Drive SYNC above its specified threshold before the chip starts up to force the device into CCM with a fixed frequency, regardless of the output load current. Once the device is in CCM, SYNC can be pulled low again or driven with an external clock if needed. The advantage of CCM is a controllable frequency and smaller output ripple, but it also has low efficiency at light load. MP4433 Rev. 1.01 1/12/2018 Drive SYNC below its specified threshold or leave SYNC floating before the chip starts up to enable AAM power-save mode. The MP4433 first enters non-synchronous operation for as long as the inductor current approaches zero at light load. If the load is further decreased or is at no load, making VCOMP below the internally set AAM value (VAAM), the MP4433 enters sleep mode, consuming very low quiescent current to further improve light-load efficiency. In sleep mode, the internal clock is blocked first, and the MP4433 skips some pulses. Since the FB voltage (VFB) is lower than the internal 0.8V reference (VREF), VCOMP ramps up until it crosses over VAAM. Then the internal clock is reset, and the crossover time is taken as the benchmark of the next clock. This control scheme helps achieve high efficiency by scaling down the frequency to reduce switching and gate driver losses during light-load or no-load conditions. When the output current increases from light load condition, VCOMP becomes larger, and the switching frequency increases. If the DC value of VCOMP exceeds VAAM, the operation mode resumes discontinuous conduction mode (DCM) or CCM, which have a constant switching frequency. Inductor Current Inductor Current Forced CCM AAM t t Load Load Decreased t Decreased t t t Figure 3: Forced CCM and AAM Error Amplifier (EA) The error amplifier compares VFB with VREF and outputs a current proportional to the difference between the two. This output current then charges or discharges the internal compensation network to form VCOMP, which controls the power MOSFET current. The optimized internal compensation network minimizes the external component counts and simplifies the control loop design. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 18 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER Internal Regulator and BIAS Most of the internal circuitry is powered by the 5V internal regulator. This regulator takes VIN and operates in the full VIN range. When VIN exceeds 5V, the output of the regulator is in full regulation. When VIN falls below 5V, the output decreases following VIN. A decoupling ceramic capacitor is needed close to VCC. For better thermal performance, connect BIAS to an external power supply between 5V to 18V. The BIAS supply overrides VIN to power the internal regulator. Using the BIAS supply allows VCC to be derived from a high-efficiency external source, such as VOUT. Float BIAS or connect BIAS to ground if it is not being used. Under-Voltage Lockout (UVLO) Under-voltage lockout (UVLO) protects the chip from operating at an insufficient supply voltage. The UVLO comparator monitors the output voltage of the internal regulator (VCC). The UVLO rising threshold is about 2.8V with a 150mV hysteresis. Enable Control (EN) EN is a digital control pin that turns the regulator on and off. When EN is pulled below its threshold voltage, the chip is put into the lowest shutdown current mode. Pulling EN above its threshold voltage turns on the part. Do not float EN. Power Good Indicator (PG) The MP4433 has a power good (PG) indication. PG is the open drain of a MOSFET and should be connected to VCC or another voltage source through a resistor (e.g.: 100kΩ). In the presence of an input voltage, the MOSFET turns on so that PG is pulled low before SS is ready. When the regulator output is within ±10% of its nominal output, the PG output is pulled high after a delay (typically 30μs). When the output voltage moves outside this range with a hysteresis, the PG output is pulled low with a 50μs delay to indicate a failure output status. Programmable Frequency The oscillating frequency of the MP4433 can be programmed either by an external frequency resistor (RFREQ) or by a logic level synchronization clock. MP4433 Rev. 1.01 1/12/2018 The frequency resistor should be located between FREQ and ground as close to the device as possible. The value of RFREQ can be estimated with Equation (1): R FREQ (kΩ)  170000 f sw 1.11 (1) (kHz) The calculated resistance may need fine tuning with a bench test. Do not float FREQ even if an external SYNC clock is added. SYNC and PHASE The internal oscillator frequency can also be synchronized to an external clock ranging from 350kHz to 2.5MHz through SYNC. The external clock should be at least 250kHz larger than the RFREQ set frequency. Ensure that the high amplitude of the SYNC clock is higher than 1.8V and the low amplitude is lower than 0.4V. There is no pulse width requirement, but there is always a parasitic capacitance of the pad, so if the pulse width is too short, a clear rising and falling edge may not be seen due to the parasitic capacitance. A pulse longer than 100ns is recommended in application. PHASE is used when two or more MP4433 devices are in parallel with the same SYNC clock. Pulling PHASE high forces the device to operate in-phase of the SYNC clock. Pulling PHASE low forces the device to be 180°out-ofphase of the SYNC clock. By setting different voltages of PHASE, two devices can operate in 180° out-of-phase to reduce the total input current ripple, so a smaller input bypass capacitor can be used (see Figure 4). The PHASE rising threshold is about 2.5V with a 400mV hysteresis. SW1: Phase high SW2: Phase low SW1, 2 has a 180o phase shift SYNC CLK SW1 SW2 t Figure 4: In-Phase and 180°Out-of-Phase www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 19 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER Soft Start (SS) Soft start is implemented to prevent the converter output voltage from overshooting during start-up. When the chip starts up, an internal current source begins charging the external soft-start capacitor. When the soft-start voltage (VSS) is lower than the internal reference (VREF), VSS overrides VREF, so the error amplifier uses VSS as the reference. When VSS is higher than VREF, the error amplifier uses VREF as the reference. The soft-start time (tSS) set by the external SS capacitor can be calculated with Equation (2): t SS (ms)  CSS (nF)  VREF (V) ISS (A) (2) Where CSS is the external SS capacitor, VREF = 0.8V, and ISS is the internal 10μA SS charge current. SS can be used for tracking and sequencing. Pre-Bias Start-Up At start-up, if VFB is higher than VSS (the output has a pre-bias voltage), neither the HS-FET or LS-FET turn on until VSS is higher than VFB. Over-Current Protection (OCP) and Hiccup The MP4433 has cycle-by-cycle peak current limit protection with valley-current detection and hiccup mode. The power MOSFET current is sensed accurately via a current sense MOSFET. The current is then fed to the high-speed current comparator for current-mode control purposes. During the HS-FET on-state, if the sensed current exceeds the peak current limit value set by the COMP high-clamp voltage, the HS-FET turns off immediately. Then the LS-FET turns on to discharge the energy, and the inductor current decreases. The HS-FET remains off unless the inductor valley current is lower than a certain current threshold (the valley current limit), even though the internal clock pulses high. MP4433 Rev. 1.01 1/12/2018 If the inductor current does not drop below the valley current limit when the internal clock pulses high, the HS-FET misses the clock, and the switching frequency decreases to half the nominal value. Both the peak and valley current limits keep the inductor current from running away during an overload or short-circuit condition. When the output is shorted to ground, causing the output voltage to drop below 55% of its nominal output, meanwhile the peak current limit is kicked, the device will consider this an output dead short and trigger hiccup mode immediately to periodically restart the part. In hiccup mode, the MP4433 disables its output power stage and slowly discharges the softstart capacitor. The MP4433 restarts with a full soft start when the soft-start capacitor is fully discharged. If the short-circuit condition still remains after the soft-start ends, the device repeats this operation until the fault is removed and the output returns to the regulation level. This protection mode reduces the average short-circuit current greatly to alleviate thermal issues and protect the regulator. Floating Driver and Bootstrap Charging A 0.1μF to 1μF external bootstrap capacitor powers the floating power MOSFET driver. The floating driver has its own UVLO protection with a rising threshold of 2.5V and a hysteresis of 200mV. The bootstrap capacitor voltage is charged to ~5V from VCC through a PMOS pass transistor when the LS-FET is on. At high duty cycle operation or sleep-mode condition, the time period available to the bootstrap charging is less, so the bootstrap capacitor may not be charged sufficiently. In case the external circuit does not have sufficient voltage or time to charge the bootstrap capacitor, extra external circuitry can be used to ensure that the bootstrap voltage in the normal operation region. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 20 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER BST Refresh To improve drop out, the MP4433 is designed to operate at close to 100% duty cycle for as long as the BST to SW voltage is greater than 2.5V. When the voltage from BST to SW drops below 2.5V, the HS-FET is turned off using a UVLO circuit, which forces the LS-FET on to refresh the charge on the BST capacitor. Since the supply current sourced from the BST capacitor is low, the HS-FET can remain on for more switching cycles than are required to refresh the capacitor, thus making the effective duty cycle of the switching regulator high. The effective duty cycle during dropout of the regulator is mainly influenced by the voltage drops across the HS-FET, LS-FET, inductor resistance, and printed circuit board resistance. Thermal Shutdown Thermal shutdown is implemented to prevent the chip from running away thermally. When the silicon die temperature exceeds its upper threshold, the power MOSFETs shut down. When the temperature drops below its lower threshold, the chip is enabled again. MP4433 Rev. 1.01 1/12/2018 Start-Up and Shutdown If both VIN and EN exceed their appropriate thresholds, the chip starts up. The reference block starts first, generating a stable reference voltage and current, and then the internal regulator is enabled. The regulator provides a stable supply for the rest of the circuitries. While the internal supply rail is up, an internal timer holds the power MOSFET off for about 50µs to blank the start-up glitches. When the soft-start block is enabled, it first holds its SS output low to ensure that the rest of the circuitries are ready, and then slowly ramps up. Three events can shut down the chip: VIN low, EN low, and thermal shutdown. During the shutdown procedure, the signaling path is blocked first to avoid any fault triggering. VCOMP and the internal supply rail are then pulled down. The floating driver is not subject to this shutdown command, but its charging path is disabled. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 21 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER APPLICATION INFORMATION Setting the Output Voltage The external resistor divider connected to FB sets the output voltage (see Figure 5). ICIN  ILOAD  VOUT V  (1  OUT ) VIN VIN The worst-case condition occurs at VIN = 2VOUT, shown in Equation (5): ICIN  MP4433 RFB1 FB Figure 5: Feedback Network Choose RFB1 to be around 40kΩ. RFB2 can then be calculated with Equation (3): R FB1 VOUT 1 0.8V (3) Table 1 lists the recommended feedback resistor values for common output voltages. Table 1: Resistor Selection for Common Output Voltages VOUT (V) RFB1 (kΩ) RFB2 (kΩ) 3.3 41.2 (1%) 13 (1%) 5 68.1 (1%) 13 (1%) ILOAD 2 (5) For simplification, choose an input capacitor with an RMS current rating greater than half of the maximum load current. Vout RFB2 R FB2  (4) Selecting the Input Capacitor The input current to the step-down converter is discontinuous and therefore requires a capacitor to supply AC current to the converter while maintaining the DC input voltage. For the best performance, use low ESR capacitors. Ceramic capacitors with X5R or X7R dielectrics are highly recommended because of their low ESR and small temperature coefficients. For most applications, use a 4.7µF to 10µF capacitor. It is strongly recommended to use another lower-value capacitor (e.g.: 0.1µF) with a small package size (0603) to absorb highfrequency switching noise. Place the smaller capacitor as close to VIN and GND as possible. The input capacitor can be electrolytic, tantalum, or ceramic. When using electrolytic or tantalum capacitors, add a small, high-quality ceramic capacitor (e.g.: 0.1μF) as close to the IC as possible. When using ceramic capacitors, ensure that they have enough capacitance to provide a sufficient charge to prevent excessive voltage ripple at input. The input voltage ripple caused by capacitance can be estimated with Equation (6): VIN  ILOAD V V  OUT  (1  OUT ) fSW  CIN VIN VIN (6) Selecting the Output Capacitor The output capacitor maintains the DC output voltage. Use ceramic, tantalum, or low-ESR electrolytic capacitors. For best results, use low ESR capacitors to keep the output voltage ripple low. The output voltage ripple can be estimated with Equation (7): V V 1 VOUT  OUT  (1  OUT )  (RESR  ) (7) fSW  L VIN 8fSW  COUT Where L is the inductor value, and RESR is the equivalent series resistance (ESR) value of the output capacitor. For ceramic capacitors, the capacitance dominates the impedance at the switching frequency, and the capacitance causes the majority of the output voltage ripple. Since CIN absorbs the input switching current, it requires an adequate ripple current rating. The RMS current in the input capacitor can be estimated with Equation (4): MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 22 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER For simplification, the output voltage ripple can be estimated with Equation (8): VOUT  VOUT V  (1  OUT ) (8) 8  fSW  L  COUT VIN 2 For tantalum or electrolytic capacitors, the ESR dominates the impedance at the switching frequency. For simplification, the output ripple can be approximated with Equation (9): VOUT  VOUT V  (1  OUT )  RESR fSW  L VIN VIN UVLO Setting The MP4433 has an internal, fixed, undervoltage lockout (UVLO) threshold. The rising threshold is 2.8V, while the falling threshold is about 2.65V. For applications requiring a higher UVLO point, an external resistor divider between VIN and EN can be used to achieve a higher equivalent UVLO threshold (see Figure 6). VIN VIN (9) R UP EN The characteristics of the output capacitor also affect the stability of the regulation system. The MP4433 can be optimized for a wide range of capacitance and ESR values. Selecting the Inductor A 1µH to 10µH inductor with a DC current rating at least 25% higher than the maximum load current is recommended for most applications. For higher efficiency, choose an inductor with a lower DC resistance. A larger value inductor results in less ripple current and a lower output ripple voltage, but also has a larger physical size, higher series resistance, and lower saturation current. A good rule for determining the inductor value is to allow the inductor ripple current to be approximately 30% of the maximum load current. The inductance value can then be calculated with Equation (10): L VOUT V  (1  OUT ) fSW  IL VIN (10) Where ∆IL is the peak-to-peak inductor ripple current. Choose the inductor ripple current to be approximately 30% of the maximum load current. The maximum inductor peak current can be calculated with Equation (11): ILP  ILOAD  VOUT V  (1  OUT ) 2fSW  L VIN RDOWN Figure 6: Adjustable UVLO Using EN Divider The UVLO threshold can be calculated with Equation (12) and Equation (13): INUVRISING  (1 RUP )  VEN_RISING RDOWN (12) INUVFALLING  (1  RUP )  VEN_FALLING RDOWN (13) Where VEN_RISING = 1.05V, and VEN_FALLING = 0.93V. External BST Diode An external BST diode can enhance the efficiency of the regulator when the duty cycle is high. A power supply between 2.5V and 5V can be used to power the external bootstrap diode. VCC or VOUT is recommended for this power supply in the circuit (see Figure 7). VCC RBST External BST diode IN4148 BST VCC / VOUT CBST (11) L VOUT SW COUT Figure 7: Optional External Bootstrap Diode to Enhance Efficiency The recommended external BST diode is IN4148, and the recommended BST capacitor value is 0.1µF to 1μF. MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 23 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER A resistor in series with the BST capacitor (RBST) can reduce the SW rising rate and voltage spikes. This helps enhance EMI performance and reduce voltage stress at a high VIN. A higher resistance is better for SW spike reduction but compromises efficiency. For a tradeoff between EMI and efficiency, a ≤20Ω RBST is recommended. PCB Layout Guidelines(6) Efficient PCB layout, especially of the input capacitor placement, is critical for stable operation. For best results, refer to Figure 8 and follow the guidelines below. A four-layer layout is strongly recommended to achieve better thermal performance. 1. Place symmetric input capacitors as close to VIN and GND as possible. 2. Use a large ground plane to connect directly to PGND. If the bottom layer is a ground plane, add vias near PGND. 3. Ensure that the high-current paths at GND and VIN have short, direct, and wide traces. 4. Place the ceramic input capacitor, especially the small package size (0603) input bypass capacitor, as close to VIN and PGND as possible to minimize high frequency noise. 5. Keep the connection of the input capacitor and IN as short and wide as possible. 6. Place the VCC capacitor as close to VCC and GND as possible. 7. Route SW and BST away from sensitive analog areas, such as FB. 8. Place the feedback resistors close to the chip to ensure that the trace connecting to FB is as short as possible. 9. Use multiple vias to connect the power planes to the internal layers. Top Layer Inner Layer 1 Inner Layer 2 NOTE: 6) The recommended PCB layout is based on Figure 9. Bottom Layer Figure 8: Recommended PCB Layout MP4433 Rev. 1.01 1/12/2018 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2018 MPS. All Rights Reserved. 24 MP4433 - 36V, 3A, LOW IQ, SYNCHRONOUS STEP-DOWN CONVERTER TYPICAL APPLICATION CIRCUITS U1 VIN 3.3V-36V 2 C1A 10μF R1 100kΩ GND C1B 10μF VIN C5 0.1μF L1 MP4433 5 EN 11 BST C1C C1D 0.1μF 0.1μF EN 3, 10 SW 3.3V/3A 10μH R3 1MΩ 12 R5 100kΩ VCC R4 316kΩ 7 PG 14 SS C3 4.7nF 6 SYNC GND 15 FB C4 1μF PG C6 5pF VOUT C2A C2B 22μF 22μF SYNC R6 NS 16 FREQ R2 169kΩ 1 PHASE PHASE 8 BIAS C7 NS AGND 4, 9 13 PGND Figure 9: VOUT = 3.3V, FSW = 500kHz U1 VIN 3.3V-36V GND 2 C1A 10μF R1 100kΩ C1B 10μF VIN BST C1C C1D 0.1μF 0.1μF 5 EN 11 C5 0.1μF L1 MP4433 EN SW 3, 10 R3 41.2kΩ 12 R5 100kΩ PG VCC FB C6 10pF VOUT C2A C2B 22μF 22μF GND 15 C4 1μF R4 13kΩ 7 PG SS 14 C3 4.7nF SYNC 3.3V/3A 10μH 6 SYNC FREQ R6 NS 16 R2 169kΩ 1 PHASE 4, 9 PGND BIAS AGND 8 C7 NS 13 PHASE Figure 10: VOUT = 3.3V, FSW = 500kHz for
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