MP6003DN-LF-Z

MP6003 Monolithic Flyback/SEPIC DC-DC Converter The Future of Analog IC Technology DESCRIPTION FEATURES The MP6003 is a monolithic flyback DC-DC converter which includes a 150V power switch and is capable of delivering up to 15W output power. It can also be used for SEPIC boost and Flyback and Forward applications. • • • • • • • • • • • • • The MP6003 uses the fixed-frequency peak current mode primary controller architecture. It has an internal soft-start, auto-retry, and incorporates over current, short circuit, and over-voltage protection. The MP6003 can also skip cycles to maintain zero load regulation. It has a direct optocoupler interface which bypasses the internal error amplifier when an isolated output is desired. The MP6003 is ideal for telecom applications, and is available in a compact, thermally enhanced SOIC8 package with an exposed pad. Integrated 0.9Ω 150V Power Switch Cycle-by-Cycle Current Limiting Programmable Switching Frequency Duty Cycle Limiting with Line Feed Forward Integrated 100V Startup Circuit Internal Slope Compensation Disable Function Built-in Soft-Start Line Under Voltage Lockout Line Over Voltage Protection Auto-Restart for Opened/Shorted Output Zero Load Regulation Thermal Shutdown APPLICATIONS • • • Telecom Equipment VoIP Phones, Power over Ethernet (PoE) Distributed Power Conversion All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Products, Quality Assurance page. “MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 1 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER ORDERING INFORMATION Part Number* Package Top Marking Free Air Temperature (TA) MP6003DN SOIC8E MP6003 -40°C to +85°C * For Tape & Reel, add suffix –Z (eg. MP6003DN–Z). For RoHS compliant packaging, add suffix –LF (eg. MP6003DN–LF–Z) PACKAGE REFERENCE TOP VIEW GND 1 8 SW LINE 2 7 VIN FB 3 6 VCC COMP 4 5 RT ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance VSW ..............................................-0.5V to +180V VIN ..............................................-0.3V to +120V All Other Pins ...............................-0.3V to +6.5V Continuous Power Dissipation… (TA = +25°C) (2) ……………………………………………......2.5W Junction Temperature ...............................150°C Lead Temperature ....................................260°C Storage Temperature............... -65°C to +150°C SOIC8E .................................. 50 ...... 10... °C/W Recommended Operating Conditions (3) Supply Voltage VCC ...........................4.5 V to 6V Output Voltage VSW .....................-0.5V to +150V Input Voltage VIN .........................+10V to +100V Maximum Junction Temp. (TJ) ................+125°C MP6003 Rev. 1.01 1/26/2014 (4) θJA θJC Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7 4-layer board. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 2 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER ELECTRICAL CHARACTERISTICS VCC = 5.0V, VLINE = 1.8V, RT = 10k, TA = +25°C, unless otherwise noted. Parameter Quiescent Supply Current Line OV Threshold Voltage Line OV Hysteresis Line UV Threshold Voltage Line UV Hysteresis VCC Upper Threshold Voltage VCC Lower Threshold Voltage VCC Over Voltage Threshold Voltage Feedback Voltage Feedback Input Current Error Amplifier Gain Bandwidth (5) Error Amplifier DC Gain (5) Comp Output Source Current Comp Output Sink Current Switch-On Resistance Switch Leakage Current Minimum Oscillating Frequency Maximum Oscillating Frequency Thermal Shutdown (5) Thermal Shutdown Hysteresis (5) Current Limit (5) Startup Current Symbol Condition ICC 1.2V < VLINE < 3.2V, VFB = 1.3V VCC = 5.0V VCC = 5.0V VCC = 5.0V VCC = 5.0V VFB IFB GBW AV IOH IOL RON ILK FMIN FMAX ILIM Ist Min 5.7 4.30 Typ 1.0 3 300 1.21 100 6.0 4.50 6.3 4.70 Units mA V mV V mV V V 6.3 6.6 6.9 V 1.16 1.21 50 1.26 V nA MHz dB mA mA Ω µA kHz kHz °C °C mA mA 2.85 1.16 VFB = 1.2V Max 1.5 3.15 1.26 1 60 VFB = 1.0V, VCOMP = 0.5V VFB = 1.4V, VCOMP = 2.5V VSW = 0.1V VSW = 180V RT = 100k RT = 10k 6.5 3.3 0.9 1 550 VIN = 20V, VCC = 4.0V 60 550 150 30 700 6.5 Note: 5) Guaranteed by design, not production tested. MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 3 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS Performance waveforms are tested on the evaluation board of the Design Example section. VIN = 36V, VOUT = 5V, IOUT = 1A, TA = 25ºC, unless otherwise noted. MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 4 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) Performance waveforms are tested on the evaluation board of the Design Example section. VIN = 36V, VOUT = 5V, IOUT = 1A, TA = 25ºC, unless otherwise noted. MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 5 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER PIN FUNCTIONS Pin # 1 2 3 4 5 6 7 8 Name Description GND LINE Ground. Power return and reference node. UV/OV Set Point. Short to ground to turn the controller off. Regulation Feedback Input. Inverting input of the error amplifier. The non-inverting is internally FB connected to 1.2V COMP Error Amplifier Output. Oscillator Resistor and Synchronous Clock Pin. Connect an external resistor to GND for RT oscillator frequency setting. It can be used as a synchronous input from external oscillator clock. VCC Supply Bias Voltage. A capacitor no less than 1uF is recommended to connect between GND. VIN High Voltage Startup Circuit Supply. Output Switching Node. High voltage power N-Channel MOSFET drain output. The internal SW start bias current is supplied from this pin. MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 6 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER OPERATION The MP6003 uses programmable fixedfrequency, peak current-mode PWM with a single-ended primary architecture to regulate the output voltage. The MP6003 incorporates features such as protection circuitry and an integrated high voltage power switch into a small 8-pin SOIC. This product targets high performance, cost effective DC-DC converter applications. 6 VCC + 6.5V 4.5V -LINE 2 + 3.0V 1.2V OVLO -- REGULATOR IBIAS REF + STARTUP UVLO -- 7 VIN 8 SW THERMAL MONITOR COMP 4 ERROR AMPLIFIER 1.2V FB 3 + -- EA -- + PWM COMPARATOR SOFT-START CURRENT LIMIT CLOCK RT 5 CONTROL LOGIC 1 GND -+ CURRENT LIMIT COMPARATOR + 1.0V -- OSC SLOPE COMP Σ LEB CURRENT SENSE Figure 1—Functional Block Diagram MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 7 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER High Voltage Startup The MP6003 features a 100V startup circuit, see Figure 1. When power is applied, the capacitor at the VCC pin is charged through the VIN pin. When the voltage at the VCC pin crosses 6.0V without fault, the controller is enabled. The VCC pin is then disconnected from the VIN pin and VCC voltage is discharged via the operating current. When VCC drops to 4.5V, the VCC pin is reconnected to the VIN pin and VCC will be recharged. The voltage at the VCC pin repeats this ramp cycle between 4.5V and 6.0V. VIN needs to be higher than 10V in order to keep high voltage startup circuit working properly. This can be guaranteed by setting input UVLO ≥ 10V. It is also recommended that the capacitor at VCC pin be no less than 1uF to achieve stable operation. The VCC pin can be powered with a voltage higher than 4.5V from an auxiliary winding to reduce the power dissipated in the internal start-up circuit. The VCC pin is internally clamped at 8V. Under-Voltage and Over-Voltage Detection The MP6003 includes a line monitor circuit. Two external resistors form a voltage divider from the input voltage to GND; its tap connects to the LINE pin. The controller is operational when the voltage at the UV/OV pin is between 1.2V and 3V. When the voltage at the UV/OV pin goes out of this operating range, the controller is disabled and goes into standby mode. The LINE pin can also be used as a remote enable. Grounding the UV/OV pin will disable the controller. Error Amplifier The MP6003 includes an error amplifier with its non-inverting input connected to internal 1.2V reference voltage. The regulated voltage is fed back through a resistor network or an optocoupler to the FB pin. Figure 2 shows some common error amplifier configurations. 6 VCC D1 1.2V C1 + EA -- R1 FB COMP 3 4 C2 PRIMARY WINDING R3 C3 R2 (a) Using Primary winding to provide feedback 6 VCC 1.2V + EA -- C2 COMP FB 3 4 R3 R2 (b) Feedback is from Secondary (Common Collector) Figure 2—Error Amplifier Configurations Synchronize Programmable Oscillator The MP6003 oscillating frequency is set by an external resistor from the RT pin to ground. The value of RT can be calculated from: RT = 10kΩ × 550kHz fS The MP6003 can be synchronized to an external clock pulse. The frequency of the clock pulse must be higher than the internal oscillator frequency. The clock pulse width should be within 50ns to 150ns. The external clock can be coupled to the RT pin with a 100pF capacitor and a peak level greater than 3.5V. Duty Cycle Limiting with Line Feed Forward The MP6003 has a DMAX (maximum duty cycle) limit at 67.5% when the LINE pin voltage is equal to 1.3V. As VLINE increases, DMAX reduces. Maximum duty cycle can be calculated by: ⎡ ⎤ 2 .7 V D MAX = ⎢ ⎥ × 100% ⎣ 2.7 V + VLINE ⎦ MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 8 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER Limiting the duty cycle at high line voltage protects against magnetic saturation and minimizes the output sensitivity to line transients. Auto-Restart When VCC is biased from an auxiliary winding and an open loop condition occurs, the voltage at the VCC pin increases to 6.5V. When VCC crosses the threshold voltage, the auto-restart circuit turns off the power switch and puts the controller in standby mode. When VCC drops to 4.5V, the startup switch turns on to charge VCC up again. When VCC crosses 6.0V, the switch turns off and the standby current discharges VCC back to 4.5V. After repeating the ramp cycles between the two threshold voltages 15 times, the auto-restart circuit is disabled and the controller begins soft-start. MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 9 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER APPLICATION INFORMATION Switching Frequency The frequency (fS), has big effects on the selection of the transformer (Tr), the output cap, (C2), and the input cap, (C1). The higher the frequency, the smaller the sizes for Tr, C2, and C1. However, a higher frequency also leads to higher AC power losses in the power switch, control circuitry, transformer, and in the external interconnection. The general rule states that lower the output power, higher the optimum switching frequency. For low current (> 1 fS Input Capacitor The input capacitors (C1) are chosen based upon the AC voltage ripple on the input capacitors, RMS current ratings, and voltage rating of the input capacitors. MP6003 Rev. 1.01 1/26/2014 Output Filter The simplest filter is an output capacitor (C2), whose capacitance is determined by the output ripple requirement. The current waveform in the output capacitor is mostly in rectangular shape. The full load current is drawn from the capacitors during the primary switch on time. The worse case for the output ripple occurs under low line and full load conditions. The ripple voltage can be estimated by: ΔV0 −PP −C = IO × D C2 × f S ESR also needs to be specified for the output capacitors. This is due to the step change in D2 current results in a ripple voltage that is proportional to the ESR. Assuming that the D2 current waveform is in rectangular shape, the ESR requirement is then obtained by given the output ripple voltage. ΔVO −PP _ RESR = IO × ESR (1 − D) The total ripple voltage can be estimated by: ΔVO −PP = ΔVO −PP −C + ΔVO −PP _ ESR www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 13 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER Control Design Generally, some of power supplies require the galvanic isolation between a relatively high input voltage and low output voltages. The most widely used devices to transfer signals across the isolation boundary are pulse transformers and optocouplers. VIN RESR CO + -- d L1 22μ F/2.5A VIN 1 VCC 3 R5 -- LINE VIN 8 7 FB COMP VCC RT 6 C4 10μ F 16V 5 R6 63.4kΩ C3 10nF R2 C1 R3 -- SW R3 10kΩ R1 R6 GND R2 200kΩ + VREF R4 TL431 Rb Figure 7—Simplified Circuit of Isolated Power Supply with Optocoupler Feedback The MP6003 uses current mode control to achieve easy compensation and fast transient response. A type II compensation network which has two poles and one zero is needed to stabilize the system. The practical compensation parameters are provided in the EVQ6003DN datasheet. 180V 20mA MP6003 R5 1.5kΩ 4 S + C2 1μ F 200V 2 RLOAD D1 200V/1A C1 10μ F 25V R4 10kΩ VO D Tr Boost Controller Application Design Example 2 The MP6003 can be used as a boost controller as shown in Figure 8. R1 60.4Ω Figure 8—High Voltage LED Boost Controller Circuit Design Example This design example shows an flyback topology for industrial application. It has wide input voltage rang from 36V to 80V and 5V output. 4 1 3 2 2 1 3 Figure 9—Reference Design Circuit for Flyback Application MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 14 MP6003 – MONOLITHIC FLYBACK/SEPIC DC-DC CONVERTER PACKAGE INFORMATION SOIC8E 0.189(4.80) 0.197(5.00) 8 0.124(3.15) 0.136(3.45) 5 0.150(3.80) 0.157(4.00) PIN 1 ID 1 0.228(5.80) 0.244(6.20) 0.089(2.26) 0.101(2.56) 4 TOP VIEW BOTTOM VIEW SEE DETAIL "A" 0.013(0.33) 0.020(0.51) 0.051(1.30) 0.067(1.70) SEATING PLANE 0.000(0.00) 0.006(0.15) 0.0075(0.19) 0.0098(0.25) SIDE VIEW 0.050(1.27) BSC FRONT VIEW 0.010(0.25) x 45o 0.020(0.50) GAUGE PLANE 0.010(0.25) BSC 0.050(1.27) 0.024(0.61) 0o-8o 0.016(0.41) 0.050(1.27) 0.063(1.60) DETAIL "A" 0.103(2.62) 0.213(5.40) NOTE: 0.138(3.51) RECOMMENDED LAND PATTERN 1) CONTROL DIMENSION IS IN INCHES. DIMENSION IN BRACKET IS IN MILLIMETERS. 2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. 3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSIONS. 4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.004" INCHES MAX. 5) DRAWING CONFORMS TO JEDEC MS-012, VARIATION BA. 6) DRAWING IS NOT TO SCALE. NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP6003 Rev. 1.01 1/26/2014 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2014 MPS. All Rights Reserved. 15