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MP8030GQJ-P

MP8030GQJ-P

  • 厂商:

    MPS(美国芯源)

  • 封装:

    VFQFN32_EP

  • 描述:

    以太网供电控制器(PoE) 1 通道 802.3at(PoE+),802.3af(PoE),802.3bt 32-QFN(5x5)

  • 数据手册
  • 价格&库存
MP8030GQJ-P 数据手册
MP8030 Fully Integrated, 802.3af/at/bt-Compliant PoE PD Interface with High-Efficiency Flyback/Forward Controller DESCRIPTION FEATURES The MP8030 is a fully integrated, IEEE 802.3af/at/bt-compliant, Power over Ethernet (PoE), powered device (PD) power supply converter. The device features a PD interface and a high-efficiency flyback/forward controller. • • The PD interface has all the functions of IEEE 802.3af/at/bt. It also integrates a 100V hot-swap MOSFET for ≤51W applications and one GATE1 driver to enhance efficiency for highpower applications (>51W). The GATE2 driver supports an external, low on resistance Nchannel MOSFET to prevent high power loss when the device is powered by an adapter. The flyback/forward controller is specifically designed for primary-side regulation (PSR) flyback applications, as well as secondary-side regulation (SSR) active-clamp forward applications. It also can be used in an SSR flyback topology. The MP8030 features overload protection (OLP) with hiccup mode, short-circuit protection (SCP), over-voltage protection (OVP), and thermal shutdown. The MP8030 is available (5mmx6mm) package. in a QFN-32 • • • • • • • • Compliant with 802.3af/at/bt Specifications Internal Hot-Swap MOSFET for ≤51W Designs External FET with GATE1 for >51W Designs GATE2 N-Channel MOSFET Driver for Adapter Supply Supports Automatic Classification Automatic Maintain Power Signature Function Supports Flexible Topologies with DC/DC Design: o Primary-Side Regulation (PSR) for Flyback Applications o Secondary-Side Regulation (SSR) for Flyback Applications o SSR for Active-Clamp Forward Applications EMI Reduction with Frequency Dithering Ethernet Alliance (EA Gen 2) Certified Available in a QFN-32 (5mmx6mm) Package Optimized Performance with MPS Inductor MPL-AY Series APPLICATIONS • • • • • • IEEE 802.3af/at/bt-Compliant Devices Security Cameras Video and VoIP Phones WLAN Access Points Internet of Things (IoT) Devices Pico Base Stations All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive. For MPS green status, please visit the MPS website under Quality Assurance. “MPS”, the MPS logo, and “Simple, Easy Solutions” are trademarks of Monolithic Power Systems, Inc. or its subsidiaries. MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 1 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL APPLICATION From Adapter L1 C1 Q2 C7 VOUT R9 Efficiency vs. Load Current R7 Q5 Q3 EN AVIN PG SRC SENSE VDD U1 MP8030 GATE R29 Q1 U2A R1 GND R22 PAD MODE COMP CS AUTOCLS CLSA GND R_MPS ILIM DUTY PRI CLSB R15 Q4 C4 BT TYP2 TYP1 R6 T1 VCC C3 D1 SSR mode, forward, VOUT = 5V R10 SYNC R8 From PSE D2 FB U3 R2 R4 R5 U2B EFFICIENCY (%) AUX GATE1 VADP GATE2 C6 C2 C5 95 90 85 80 75 70 65 60 55 50 Vin=41V Vin=54V Vin=57V 0 MP8030 Rev. 1.0 1/31/2022 2 4 6 8 10 LOAD CURRENT (A) MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 12 14 2 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ORDERING INFORMATION Part Number* MP8030GQJ Package QFN-32 (5mmx6mm) Top Marking See Below MSL Rating 2 * For Tape & Reel, add suffix -Z (e.g. MP8030GQJ-Z). TOP MARKING MPS: MPS prefix YY: Year code WW: Week code MP8030: Part number LLLLLLL: Lot number PACKAGE REFERENCE TOP VIEW QFN-32 (5mmx6mm) MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 3 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER PIN FUNCTIONS Pin # 1 2 3 4 5 6 7 8 9 10 11, 29 12 13 14 15 16 17 Name Description Automatically maintains power signature load resistor connection. The R_MPS pin generates a 24V output pulse when the maintain power signature function is triggered. PD internal hot-swap MOSFET current limit configuration. See the Hot-Swap ILIM MOSFET and Current Limit section on page 26 for more details. Automatic maintain power signature output duty setting pin. See the Automatic DUTY Maintain Power Signature Function section on page 28 for more details. PSE power and adapter power priority setting pin. Internally pull PRI up to the internal PRI 5V power source through a 1MΩ resistor. The PSE power has a higher priority when PRI is low. CLSA Power class signature pin. CLSA is used during the first two class events. Power class signature pin. CLSB is used during the third class event and all subsequent CLSB class events. AUTOCLS Auto-class function enable pin. Pull AUTOCLS low to enable the auto-class function. BT PSE type indicator. BT is an open-drain output. DC/DC controller loop compensation pin. COMP is the error amplifier (EA) output in COMP PSR mode. COMP is internally pulled to 5V through a 10kΩ resistor in SSR mode. DC/DC controller output voltage feedback pin. Connect one resistor divider from FB to FB the sensing winding to regulate the output voltage in PSR mode. In SSR mode, the internal EA is disabled. FB is only used to provide over-voltage protection (OVP). PD and DC/DC controller power ground. Pin 11 (GND) is the DC/DC controller’s ground, and it is the GATE and SYNC drivers’ return pin. Place the components related to the GND DC/DC controller close to pin 11. Pin 29 (GND) is the PD interface’s ground. Place the components related to the PD close to pin 29. Connect pin 11 and pin 29 in the PCB. It is recommended to use an exposed thermal pad for thermal dissipation. SYNC The DC/DC controller’s synchronous MOSFET gate driver pin. GATE The DC/DC controller’s main MOSFET gate driver pin. DC/DC controller internal circuit supply pin. VCC is powered through the internal LDO from AVIN. Connect a capacitor between this pin and GND to bypass the internal VCC regulator. The VCC capacitor must be at minimum 1µF for flyback applications and at minimum 4.7µF for forward applications. VCC also can be powered from an external power source to reduce internal LDO loss. DC/DC controller current sense, PSR VOUT compensation, and frequency dither CS setting pin. See the Frequency Dithering section on page 32 and the Output Voltage Compensation section on page 31 for more details. DC/DC controller on/off control pin. EN is internally connected to GND through a 2.5MΩ EN resistor. DC/DC controller input power supply pin. Connect a bypass capacitor from the AVIN AVIN pin to GND. Connect AVIN to the SRC pin in application. R_MPS 18, 22, 24 NC 19 MODE 20 21 TYP2 TYP1 MP8030 Rev. 1.0 1/31/2022 No connection. It is recommended to connect these pins to the GND pin. DC/DC controller PSR/SSR mode and dead-time setting pin. See the Work Mode Detection section on page 30 for more details. Allocated PSE power type indicator. TYP2 is an open-drain output. Allocated PSE power type indicator. TYP1 is an open-drain output. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 4 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER PIN FUNCTIONS (continued) Pin # 23 25 26 27 28 30 31 32 Name Description PD power good indicator. Open-drain output, active high. PG enables the DC/DC controller. PD hot-swap MOSFET source pin. It is the power output from the both internal and SRC external hot-swap MOSFETs. Connect AVIN and the DC/DC power input to the SRC pin. PD GATE driver of the external, parallel N-channel MOSFET for the PSE power GATE1 supply. SENSE PD external MOSFET current-sense pin. Connect SENSE to VDD if this pin is not used. VDD Positive power supply terminal from the PoE input power rail. GATE2 PD GATE driver of the external N-channel MOSFET for the adapter power supply. VADP Positive power supply terminal from the adapter. Auxiliary power input detector pin. Use AUX to configure the adapter’s auxiliary power AUX under-voltage lockout (UVLO) threshold. AUX is internally pulled down to GND through a 2MΩ resistor. It is recommended to externally pull AUX to GND if this pin is not used. MP8030 Rev. 1.0 1/31/2022 PG MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 5 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER θJA θJC ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance VDD, SENSE, SRC, TYP1, TYP2, PG, AUX, VADP, BT, AVIN .........................-0.3V to +100V R_MPS .........................................-0.3V to +30V VCC, GATE, SYNC.......................-0.3V to +18V GATE1 to SRC ............................-0.3V to +6.5V GATE2 to VADP ..........................-0.3V to +6.5V SENSE to VDD ...........................-6.5V to +0.3V FB ........................................... -0.5V to +6.5V (2) All other pins ................................-0.3V to +6.5V PG, TYP1, TYP2, BT sinking current .......... 5mA EN sinking current ............................. 0.5mA (3) FB sinking current ................................. ±2mA (2) Continuous power dissipation (TA = 25°C) (4) QFN-32 (5mmx6mm) ............................. 3.9W (5) Junction temperature ................................150°C Lead temperature .....................................260°C Storage temperature ................ -55°C to +150°C QFN-32 (5mmx6mm) EVL8030-QJ-00A (5)................32.....2.........°C/W JESD51-7 (7)............................26.....1........ °C/W Recommended Operating Conditions (6) Supply voltage (VDD) ........................... 0V to 57V Adapter supply voltage (VADP) ............. 0V to 57V VCC, GATE, SYNC voltage ......................... 16V PG, TYP1, TYP2, BT max sink current ....... 3mA EN maximum sink curent ..................... 0.4mA (3) FB maximum sink current…………….... ±1mA (2) Operating junction temp (TJ). ... -40°C to +125°C MP8030 Rev. 1.0 1/31/2022 Notes: 1) Exceeding these ratings may damage the device. 2) FB is clamped by an internal circuit. The sink/source current should be limited. See the Output Voltage Setting section on page 36 for more details. 3) If EN is pulled above 6.5V externally, the pull-up current should be limited. Refer to Enable Control (EN) section on page 29 for more details. 4) The maximum allowable power dissipation is a function of the maximum junction temperature, TJ (MAX), the junction-toambient thermal resistance, θJA, and the ambient temperature, TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX) - TA) / θJA. Exceeding the maximum allowable power dissipation can produce an excessive die temperature, and the regulator may go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 5) Measured on EVL8030-QJ-00A, 4-layer, 1oz thick Cu, 160mmx55mm PCB. 6) The device is not guaranteed to function outside of its operating conditions. 7) The value of θJA given in this table is only valid for comparison with other packages and cannot be used for design purposes. These values were calculated in accordance with JESD51-7, and simulated on a specified JEDEC board. They do not represent the performance obtained in an actual application. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 6 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ELECTRICAL CHARACTERISTICS PD interface section, VDD = 54V, SRC and AVIN are connected together, TJ = -40°C to +125°C typical values are tested at TJ = 25°C, unless otherwise noted. Parameter Detection Detection on Detection off Symbol Bias current Detection resistance Classification Classification stability time VCLASS output voltage Condition VDET-ON VDD rising VDET-OFF VDD rising VDD = 10.1V, not in mark event, measure IBIAS ISUPPLY VDD = 1.5V to 10.1V, calculate with ΔV / RDET ΔI VCLSA/B From VCL-ON to CLSA or CLSB, stable voltage output 13V < VDD < 21V, 1mA < ICLASS < 44mA RCLASS = 578Ω, 13V ≤ VDD ≤ 21V, measure input current, guaranteed by VCLSA and VCLSB RCLASS = 110Ω, 13V ≤ VDD ≤ 21V, measure input current, guaranteed by (8), Min Typ Max Units 1.4 10.1 1 11 V V 12 μA 25 26.1 kΩ 0.4 1 ms 1.11 1.16 1.21 V 1.8 2 2.4 9.9 10.55 11.3 17.7 18.7 19.8 26.6 28.15 29.7 38.2 40.4 42.6 24.1 VCLSA and VCLSB Classification current for both the CLSA and CLSB pins ICLASS RCLASS = 62Ω, 13V ≤ VDD ≤ 21V, measure input current, guaranteed by VCLSA and mA VCLSB RCLASS = 41.2Ω, 13V ≤ VDD ≤21V, measure input current, guaranteed by VCLSA and VCLSB RCLASS = 28.7Ω, 13V ≤ VDD ≤ 21V, measure input current, guaranteed by VCLSA and VCLSB Auto-class signature current Auto-class signature timing Long first class event Classification lower threshold Classification lower threshold hysteresis Classification upper threshold Classification upper threshold hysteresis Mark event reset threshold Max mark event voltage Mark event current MP8030 Rev. 1.0 1/31/2022 IACS After tACS when the auto-class function is enabled, generated internally. 1 tACS Change to IACS, from triggering VCL-ON 76 tLCE Determine type 3/4 PoE, from triggering VCL-ON Regulator turns on, VDD rising VCL-ON VCL-L-HYS Low threshold hysteresis VCL-OFF Regulator turns off, VDD rising 3 mA 81.5 87 ms 76 81.5 87 ms 12 12.5 13 V 1.3 1.5 1.7 V 21 22 23 V VCL-H-HYS High threshold hysteresis 0.5 V VMARK-L 4.5 5 5.5 V VMARK-H IMARK 10.5 0.5 11 1.1 11.5 2 V mA MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 7 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ELECTRICAL CHARACTERISTICS (continued) PD interface section, VDD = 54V, SRC and AVIN are connected together, TJ = -40°C to +125°C typical values are tested at TJ = 25°C, unless otherwise noted. Parameter Mark event resistance Symbol Condition 2-point measurement at 5.5V and RMARK 10.1V, with ΔV / ΔI IC supply current during classification IIN-CLASS VDD = 17.5V, CLSA and CLSB floating Class leakage current ILEAKAGE VCLSA = VCLSB = 0V, VDD = 57V, test both the CLSA and CLSB pins AUTOCLS low-voltage input AUTOCLS high-voltage input Under-Voltage Lockout (UVLO) VDD turn-on threshold VDD-R VDD turn-off threshold VDD-F VDD UVLO hysteresis VDD-HYS IC supply current during IIN operation Input leakage current Hot-Swap MOSFET and Current Limit Internal MOSFET on RON resistance Leakage current ISRC-LK Internal MOSFET inrush limit Inrush current termination Inrush to operation mode delay Current foldback threshold Foldback deglitch time (9) GATE1 source current GATE1 sink current MP8030 Rev. 1.0 1/31/2022 180 VDD rising VDD falling 37 30 5 ILIMIT IINRUSH ITERM Max Units 12 kΩ 300 μA 1 μA 0.4 V V 38.5 31.5 7 40 33 V V V No load and no R_MPS resistor, disconnect AVIN from SRC VDD = 29.5V 1 1.5 mA 150 250 μA ISRC = 500mA 0.35 VDD = 57V, VSRC = 0V, AUX = high, PRI = high 1 130 ILIM pin voltage threshold Typ 1.2 ILIM pin detection period ILIM pin detection current Internal MOSFET current limit Min (8), 0.9A setting voltage range 1.6A setting voltage range ILIM = 0V, VSRC drops from VDD, VDD VSRC = 1V ILIM connected to GND through a 7.15kΩ resistor, VSRC drops from VDD, VDD - VSRC = 1V ILIM = 0V, VSRC ramps up from low to high, VDD - VSRC = 1V ILIM connected to GND through a 7.15kΩ resistor. VSRC ramps up from low to high, VDD - VSRC = 1V 1 VSRC falling, VDD - VSRC VSRC falling to inrush current foldback VGATE1 - VSRC = 4V VGATE1 - VSRC = 4V 15 μA 180 0.8 2.2 μs μA V V 0.75 0.9 1.05 A 1.4 1.6 1.8 A 70 130 190 mA 170 230 290 mA VSRC rising, ITERM / IINRUSH tDELAY 270 165 Ω IINRUSH 75% 80 90 100 ms 8.2 10 1 10 30 11.8 V ms μA μA MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 8 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ELECTRICAL CHARACTERISTICS (continued) PD interface section, VDD = 54V, SRC and AVIN are connected together, TJ = -40°C to +125°C typical values are tested at TJ = 25°C, unless otherwise noted. Parameter Symbol GATE1 max driving voltage External MOSFET current limit SENSE pin leakage current PG, BT, TYP1, TYP2 Output low voltage Leakage current Maintain Power Signature Automatic maintain power signature current enable threshold Automatic maintain power signature current threshold hysteresis R_MPS pin output voltage VDD - VSENSE Typ 22 26 VSENSE = VDD = 54V ISINK = 1mA Logic = high, connect to 57V 0.2 IPORT-MPS Load current falling Load current rises to disable the maintain power signature current 1mA to 20mA Duty cycle On period Off period Duty cycle On period Off period Duty cycle On period Type 3/4 PSE, R_MPS output duty cycle with DUTY pin shorted to GND Type 3/4 PSE, R_MPS output duty cycle with DUTY pin to GND through a 7.15kΩ resistor Off period Duty cycle On period Off period Type 3/4 PSE, R_MPS output duty cycle with DUTY pin floating External FET voltage drop control threshold DUTY pin detection current DUTY pin detection period 23 Max ADPUV-R ADPUV-F V 30 mV 0.1 μA 0.4 1 V μA 36 mA 10 mA 26 200 235 270 ms 39 190 17% 45 221 52 260 ms ms 75 115 14 210 25 V 95 165 ms ms 18 290 36 ms ms ms ms 26 130 6% duty cycle setting voltage range 11.5% duty cycle setting voltage range 17% duty cycle setting voltage range Units 24 37% 85 140 6% 16 250 11.5% 31 VDS = VSENSE - VSRC DUTY pin voltage threshold MP8030 Rev. 1.0 1/31/2022 Min 6 Type 1/2 PSE, R_MPS output duty cycle Adapter Supply VADP pin UVLO rising VADP pin UVLO falling Condition 165 130 1 mV 0.8 μA μs V 2.2 V 180 2.5 7.8 6.5 (8), V 8.3 7 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 8.8 7.5 V V 9 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ELECTRICAL CHARACTERISTICS (continued) PD interface section, VDD = 54V, SRC and AVIN are connected together, TJ = -40°C to +125°C typical values are tested at TJ = 25°C, unless otherwise noted. Parameter Symbol AUX pin high threshold voltage AUX pin threshold hysteresis VAUX-H VAUX = 2V VAUX = 57V VGATE2 - VADP = 4V VGATE2 - VADP = 4V GATE2 to VADP VADP - VSRC voltage after the adapter supply is enabled GATE2 source current GATE2 sink current GATE2 max driving voltage GATE2 turn-on threshold MP8030 Rev. 1.0 1/31/2022 Min Typ Max Units 1.92 2 2.08 V VAUX-HYS AUX leakage current Power Priority PRI pin input high voltage PRI pin input low voltage PRI pin internal pull up resistor Thermal Shutdown Thermal shutdown temperature (9) Thermal shutdown hysteresis (9) Condition (8), 0.15 V 1 2.5 20 μA μA μA μA V 200 6 0 0.45 V 0.4 V V 2 1 MΩ TPD-SD 150 °C TPD-HYS 20 °C Pull up to the internal 5V VCC MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 10 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ELECTRICAL CHARACTERISTICS Controller section, VDD = 54V, SRC and AVIN are connected together, TJ = -40°C to +125°C typical values are tested at TJ = 25°C, unless otherwise noted. (8), Parameter Symbol Condition Min Typ Max Units Power Supply and UVLO AVIN UVLO rising threshold AVIN UVLO falling threshold VCC regulation voltage VCC dropout voltage VCC UVLO rising threshold VCC UVLO falling threshold VAVIN-R VAVIN-F VCC VCC-DROP VCC-R VCC-F VAVIN rising, start charging to VCC VAVIN falling Load = 0mA to 20mA VAVIN = 8V, IVCC = 10mA VAVIN > VAVIN-R, VCC rising VAVIN > VAVIN-R, VCC falling MODE pin float, VFB = -0.1V, CS = 100mV, COMP = 0V, IQ = IDD ICOMP, GATE and SYNC floating, test AVIN pin MODE = 0V, VCOMP = 0V, IQ = IDD ICOMP, GATE and SYNC floating, test the AVIN pin 4.5 3.8 5.5 4.8 8.5 1.5 5.7 5.3 6.5 5.8 V V V V V V Start switching Stop switching 1.9 Quiescent current Enable (EN) Control EN turn-on threshold EN turn-on hysteresis EN high micro-power threshold EN low micro-power threshold EN input current EN turn-on delay Voltage Feedback (FB) FB reference voltage FB leakage current FB OVP threshold OVP hiccup off time Minimum diode conduction time for FB sample IQ VEN-R VEN-HYS VEN-H Start internal logic VEN-L Stop internal logic IEN VREF IFB TJ = 25°C TJ = -40°C to +125°C VFB = 2V VCS = 50mV, RCS-GND = 3.3kΩ (11) VCS = 50mV, RCS-GND = 6.8kΩ (11) VCS = 50mV, RCS-GND = 12.7kΩ (11) 900 μA 500 μA 2 0.2 2.1 V V 1.0 V V μA μs 2 500 1.98 1.97 120% tSAMPLE 6.0 5.6 0.4 VEN = 5V EN on to GATE output VFBOVP Regulation compensation current into FB 5.4 5 2 2 10 125% 340 2.02 2.03 50 130% V V nA VREF ms 0.5 0.6 (10) μs 2.7 5.4 10.8 μA μA μA 0.59 mA/V -110 μA Error Amplifier (EA) EA transconductance GEA EA maximum source current IEA MP8030 Rev. 1.0 1/31/2022 MODE floating, VFB is ±50mV from VREF, VCOMP = 1.5V MODE floating, VCOMP = 1.5V, VFB = 1.9V MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 11 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ELECTRICAL CHARACTERISTICS (continued) Controller section, VDD = 54V, SRC and AVIN are connected together, TJ = -40°C to +125°C typical values are tested at TJ = 25°C, unless otherwise noted. Parameter Symbol Condition EA maximum sink current COMP high voltage IEA VCOMP COMP internal pull-up resistor Soft Start (SS) Internal soft-start time MODE floating, VCOMP = 1.5V, VFB = 2.1V MODE floating, VFB = 1.9V MODE = 0V, float COMP SSR mode tSS MODE floating, test FB from 0V to 2V MODE = 0V, test COMP from 1.5V to 3.5V Current Sense (CS) Maximum CS limit ILIMIT-MAX Low threshold current limit ILIMIT-MIN In PSR mode SCP limit Current leading edge tLEB blanking time CS amplifier gain GCS CS input bias current VCS = 160mV Pulse-Width Modulation (PWM) Switching Switching frequency fSW Minimum foldback frequency In PSR mode, COMP = 0V in PFM mode Mode, Dead Time, Dither, VOUT Compensation Setting (MODE and CS Pin) MODE pin detection current IMODE CS pin detection current ICS MODE and CS pin detection tMODE, period tCS Voltage level 1 range Voltage level 2 range MODE, CS pin detection VMODE, Voltage level 3 range threshold voltage (12) VCS Voltage level 4 range Voltage level 5 range GATE Driver Signal GATE driver impedance IGATE IGATE = -20mA (sourcing) GATE driver impedance IGATE IGATE = 20mA (sinking) GATE source current VCC = 8.5V, GATE = 10nF, test capability (9) gate rising speed MP8030 Rev. 1.0 1/31/2022 Min Typ Max (8), Units 110 μA 4 5 V 10 kΩ 15 ms 20 140 33 240 225 160 36 300 180 39 360 250 ns 11 10 50 V/V nA 250 275 kHz 30 35 90 mV mV mV 40 100 kHz 45 110 μs 200 0.15 0.4 0.85 1.5 0.25 0.55 1.1 2.2 μA μA V V V V V 2 Ω 1.7 Ω 2 A MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 12 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER ELECTRICAL CHARACTERISTICS (continued) Controller section, VDD = 54V, SRC and AVIN are connected together, TJ = -40°C to +125°C typical values are tested at TJ = 25°C, unless otherwise noted. Parameter Symbol Condition GATE sink current capability Min VCC = 8.5V, GATE = 10nF, test gate falling speed (9) GATE output high voltage VGATE GATE output low voltage Minimum GATE on time GATE max duty cycle SYNC Driver Signal SYNC driver impedance (sourcing) SYNC driver impedance (sinking) SYNC source current capability (9) SYNC sink current capability VGATE tON-MIN DMAX Typ Max 1.7 Units A VCC 0.05 V 0.05 250 70 V ns % ISYNC IGATE = -20mA 5 Ω ISYNC IGATE = 20mA 2.3 Ω 0.8 A 1.2 A VCC = 8.5V, SYNC = 10nF, test the SYNC rising speed VCC = 8.5V, SYNC = 10nF, test the SYNC falling speed (9) SYNC output high voltage VSYNC SYNC output low voltage Protection Overload protection hiccup on time (9) Overload protection hiccup off time (9) Thermal shutdown temperature (9) Thermal shutdown hysteresis (9) VSYNC (8), VCC 0.05 V 0.05 V 4.8 ms 340 ms TSD 150 °C THYS 20 °C Notes: 8) 9) 10) 11) Guaranteed by over-temperature correlation. Not tested in production. Guaranteed by characterization. Not tested in production. It is recommended to make the output diode conduction time longer than 0.7µs. RCS-GND is the resistance from the CS pin to GND. This includes the current-sense resistor from the MOSFET source to GND and the resistor from the MOSFET’s source to the CS pin. 12) For different voltage levels, see Table 6 on page 30 and Table 7 on page 32. MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 13 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL CHARACTERISTICS Operation Current Limit vs. Junction Temperature 300 40 240 36 180 32 120 28 Rising 24 Falling 20 -50 PD Inrush Current Termination vs. Junction Temperature 75 70 65 -50 2 0 50 100 JUNCTION TEMPERATURE (°C) 1.6 1.2 0.8 ILIM=7.15K ILIM=GND 0 -50 MP8030 Rev. 1.0 1/31/2022 -50 0 50 100 JUNCTION TEMPERATURE (°C) 150 0 50 100 JUNCTION TEMPERATURE ( C) 150 PD Inrush to Operation Mode Delay vs. Junction Temperature 95 90 85 80 -50 150 PD Current Limit vs. Junction Temperature 0.4 ILIM=GND 0 100 80 ILIM=7.15K 60 0 50 100 150 JUNCTION TEMPERATURE (°C) PD INRUSH TO OPERATION MODE DELAY (ms) PD INRUSH CURRENT TERMINATION (%) PD INRUSH CURRENT LIMIT (mA) 44 85 PD CURRENT LIMIT (A) PD Inrush Current Limit vs. Junction Temperature PD SUPPLY CURRENT (mA) OPERATION CURRENT LIMIT (A) VDD = 54V, TA = 25°C, unless otherwise noted. 0 50 100 JUNCTION TEMPERATURE (°C) 150 PD Supply Current during Operation vs. Junction Temperature 1.5 1 0.5 0 -50 0 50 100 JUNCTION TEMPERATURE (°C) MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 150 14 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL CHARACTERISTICS (continued) INTERNAL MOSFET ON RESISTANCE (Ω) 30 28 26 24 22 20 0 50 100 JUNCTION TEMPERATURE (°C) 0.8 0.6 0.4 0.2 Class Voltage vs. Junction Temperature 1.2 1.16 1.12 -50 13 0 50 100 JUNCTION TEMPERATURE (°C) -50 0 50 100 JUNCTION TEMPERATURE (°C) 150 1.08 150 22.5 22 21.5 21 Upper_OFF 20.5 -50 0 50 100 JUNCTION TEMPERATURE (°C) 150 5.4 12.5 12 11.5 11 10.5 Lower_ON Lower_OFF 9.5 Upper_ON 20 Mark Event Reset Threshold vs. Junction Temperature CLASS Lower Threshold vs. Junction Temperature 10 150 CLASS Upper Threshold vs. Junction Temperature MARK EVENT RESET THRESHOLD (V) CLASS LOWER THRESHOLD (V) 1 0 -50 1.24 CLASS VOLTAGE (V) Internal MOSFET On Resistance vs. Junction Temperature Detection Resistance vs. Junction Temperature CLASS UPPER THRESHOLD (V) DETECTION RESISTANCE (kΩ) VDD = 54V, TA = 25°C, unless otherwise noted. 5.2 5 4.8 4.6 9 -50 MP8030 Rev. 1.0 1/31/2022 0 50 100 JUNCTION TEMPERATURE (°C) 150 -50 0 50 100 JUNCTION TEMPERATURE (°C) MonolithicPower.com MPS Proprietary Information. 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All Rights Reserved. 150 15 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL CHARACTERISTICS (continued) 1.2 1.1 1 0.9 -50 VADP UVLO THRESHOLD (V) 9 0 50 100 JUNCTION TEMPERATURE (°C) 150 MARK EVENT RESISTANCE (kΩ) 1.3 Mark Event Current vs. Junction Temperature VADP UVLO Threshold vs. Junction Temperature 8.5 8 7.5 7 Rising Falling 6.5 6 -50 0 50 100 JUNCTION TEMPERATURE (°C) 9 150 7 6 -50 26 24 22 20 -50 MP8030 Rev. 1.0 1/31/2022 0 50 100 JUNCTION TEMPERATURE (°C) 150 150 AUX UVLO Threshold vs. Junction Temperature 2 1.9 1.8 Rising 1.7 Falling 1.6 AUTO MPS CURRENT ENABLE THRESHOLD (mA) EXTERNAL MOSFET CURRENT LIMIT (mV) 28 0 50 100 JUNCTION TEMPERATURE (°C) 2.1 -50 External MOSFET Current Limit vs. Junction Temperature 30 Mark Event Resistance vs. Junction Temperature 8 2.2 AUX UVLO THRESHOLD (V) MARK EVENT CURRENT (mA) VDD = 54V, TA = 25°C, unless otherwise noted. 60 0 50 100 JUNCTION TEMPERATURE (°C) 150 Auto Maintain Power Signature Current Enable Threshold vs. Junction Temperature 50 40 30 20 10 0 -50 0 50 100 150 JUNCTION TEMPERATURE (°C) MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 16 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL CHARACTERISTICS (continued) VDD = 54V, TA = 25°C, unless otherwise noted. EN UVLO Threshold vs. Junction Temperature VCC Voltage vs. VCC Load Current 2.1 EN UVLO THRESHOLD (V) VCC VOLTAGE (V) 12 11 10 9 8 7 6 5 4 3 2 2 1.9 1.8 1.7 1.5 0 5 10 15 VCC LOAD CURRENT (mA) 20 -50 6 2.1 5.6 2.05 150 2 VREF (V) 5.2 4.8 1.95 1.9 4.4 1.85 Rising Falling 1.8 4 -50 0 50 100 JUNCTION TEMPERATURE (℃) -50 150 270 32 MINIMUM FOLDBACK FREQUENCY (kHz) 34 260 250 240 230 220 210 200 MP8030 Rev. 1.0 1/31/2022 0 50 100 JUNCTION TEMPERATURE (℃) 150 PSR mode 280 -50 0 50 100 JUNCTION TEMPERATURE (℃) Minimum Foldback Frequency vs. Junction Temperature Frequency vs. Junction Temperature FREQUENCY (kHz) 0 50 100 JUNCTION TEMPERATURE (℃) Reference Voltage vs. Junction Temperature VCC UVLO vs. Junction Temperature VCC UVLO THRESHOLD (V) Rising Falling 1.6 150 30 28 26 24 22 20 -50 0 50 100 JUNCTION TEMPERATURE (℃) MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 150 17 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL CHARACTERISTICS (continued) VDD = 54V, TA = 25°C, unless otherwise noted. Low Threshold Current Limit vs. Junction Temperature PSR mode 180 39 170 37 35 160 VLIMIT (mV) VLIMIT (mV) Current Limit vs. Junction Temperature 150 140 130 33 31 29 27 120 -50 0 50 100 150 JUNCTION TEMPERATURE (℃) 25 -50 0 50 100 JUNCTION TEMPERATURE (℃) 150 OVP Threshold vs. Junction Temperature 2.6 2.55 VOVP (V) 2.5 2.45 2.4 2.35 2.3 -50 MP8030 Rev. 1.0 1/31/2022 0 50 100 JUNCTION TEMPERATURE (℃) 150 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 18 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS VDD = 54V, VADP = 48V, VOUT = 5V, IOUT = 14A, TA = 25°C, set in SSR forward mode, unless otherwise noted. 95 90 85 80 75 70 65 60 55 50 Load Regulation LOAD REGULATION (%) EFFICIENCY (%) Efficiency vs. Load Current Vin=41V Vin=54V Vin=57V 1 0.5 0 Vin=41V Vin=54V Vin=57V -0.5 -1 0 2 4 6 8 10 LOAD CURRENT (A) 12 14 0 2 4 6 8 10 12 LOAD CURRENT (A) 14 Line Regulation LINE REGULATION (%) 1 0.5 0 Iout=0A Iout=7A Iout=14A -0.5 -1 40 MP8030 Rev. 1.0 1/31/2022 45 50 55 VDD INPUT VOLTAGE (V) 60 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 19 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VDD = 54V, VADP = 48V, VOUT = 5V, IOUT = 14A, TA = 25°C, set in SSR forward mode, unless otherwise noted. Steady State Steady State IOUT = 0A IOUT = 14A CH1: VOUT/AC CH1: VOUT/AC CH2: VDD CH2: VDD CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI Start-Up through VDD Start-Up through VDD IOUT = 0A IOUT = 14A CH1: VOUT CH1: VOUT CH2: VDD CH2: VDD CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI Shutdown through VDD Shutdown through VDD IOUT = 0A IOUT = 14A CH1: VOUT CH1: VOUT CH2: VDD CH2: VDD CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 20 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VDD = 54V, VADP = 48V, VOUT = 5V, IOUT = 14A, TA = 25°C, set in SSR forward mode, unless otherwise noted. SCP Entry SCP Entry IOUT = 0A to short IOUT = 14A to short CH1: VOUT CH1: VOUT CH2: VDD CH2: VDD CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI SCP Recovery SCP Recovery IOUT = short to 0A IOUT = short to 14A CH1: VOUT CH1: VOUT CH2: VDD CH2: VDD CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI PSE Start-Up PSE Start-Up IOUT = 0A IOUT = 14A CH1: VOUT CH1: VOUT CH2: VDD CH2: VDD CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 21 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VDD = 54V, VADP = 48V, VOUT = 5V, IOUT = 14A, TA = 25°C, set in SSR forward mode, unless otherwise noted. Adapter Start-Up Adapter Start-Up IOUT = 0A IOUT = 14A CH1: VOUT CH1: VOUT CH2: VADP CH2: VADP CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI Adapter Shutdown Adapter Shutdown IOUT = 0A IOUT = 14A CH1: VOUT CH1: VOUT CH2: VADP CH2: VADP CH3: VSW CH3: VSW CH4: IPRI CH4: IPRI Load Transient Response Load Transient Response IOUT = 0A to 7A, IRAMP = 25mA/μs IOUT = 7A to 14A, IRAMP = 25mA/μs CH1: VOUT/AC CH1: VOUT/AC CH4: IOUT CH4: IOUT MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 22 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS (continued) VDD = 54V, VADP = 48V, VOUT = 5V, IOUT = 14A, TA = 25°C, set in SSR forward mode, unless otherwise noted. Level (dBμV) Frequency (Hz) MP8030 Rev. 1.0 1/31/2022 Radiated Emissions Results Level (dBμV/m) Conducted Emissions Results Frequency (Hz) MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 23 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER FUNCTIONAL BLOCK DIAGRAM VDD DUTY SENSE VADP GATE2 GATE1 Drive Drive SRC ILIM TYP1 RDET Maintain Power Signature R_MPS DET TYP2 AUX VAUX-H SENSE, ILIM Control Logic and Gate Driver PRI CLSA PG BT Classification 14.5V to 20.5V CLSB GND AUTOCLS AVIN EN VIN UVLO Regulator Enable Control VCC VCC UVLO Driver GATE Oscillator and Slope Compensation VCC Dither PWM Logic PFM Driver SYNC 5V MODE PWM MODE Dead Time 10kΩ Comparator OCP Protection Cycle-by-Cycle Hiccup Mode MODE PSR Low Threhsold COMP SS in SSR 2V SS FB FB Sample and Hold 36mV - MODE + + - GND + Current-Sense Amplifier CS + - + 2.5V OCP OVP OLP PSR Mode VOUT Compensation Current 4.8ms OLP OLP, SCP, OVP Lead to Hiccup Protection + 50µs Timer 0.16V - SCP + - 0.3V + - Dither and Compensation Figure 1: Functional Block Diagram MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 24 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER OPERATION The MP8030 is a fully integrated, IEEE 802.3af/at/bt-compliant, Power over Ethernet (PoE) powered device (PD) power supply converter. It includes a PD interface and highefficiency flyback/forward controller. PD INTERFACE The MP8030 PD interface has all the functions of IEEE 802.3af/at/bt, including detection, classification, input current control, a 100V hotswap MOSFET, and an automatic maintain power signature function. PD Class 0 1 2 3 4 5 6 7 8 Classification PSE distributes power to PDs based on the classification results. Classification mode is active when the input voltage is between 14.5V and 20.5V. The MP8030 PD presents different currents in classification mode (see Table 1). Table 1: Different Classification Power Rating and Setting with PD Power Class Cycle with CLSA CLSB CLSA Rating (W) Max Power Signature Signature Resistor (Ω) 0.44 to 12.95 1 0 0 578 0.44 to 3.84 1 1 1 110 3.84 to 6.49 1 2 2 62 6.49 to 12.95 1 3 3 41.2 12.95 to 25.5 2, 3 4 4 28.7 25.5 to 40 4 4 0 28.7 40 to 51 4 4 1 28.7 51 to 62 5 4 2 28.7 62 to 71.3 5 4 3 28.7 IEEE802.3bt supports an 8-level class power rating, with up to 5 classification cycle operations. These classification cycles have the below functions: • All PSEs perform one cycle classification for the class 0, class 1, class 2, and class 3 PDs. • Type 2 PSEs perform 2-cycle classification if a class 4 signature is detected during the first class cycle. • Detection The MP8030 PD integrates an internal detection resistor. When the PSE applies two safe voltages (between 2.7V and 10.1V) to the MP8030, the MP8030 PD will typically shows a 25kΩ resistance between the VDD and GND pins. Type 3 and type 4 PSEs start their third cycle classification if a class 4 signature is detected during the first and second class cycle. Based on the third classification result, type 3 and type 4 PSEs follow one of the operations listed below: If the third classification result is a class 4 signature, classification stops and there is a class 4 PD. CLSB Resistor (Ω) 578 110 62 41.2 28.7 578 110 62 41.2 If the third classification result is class 2 or class 3 signature, the type 4 PSE performs a fourth and fifth cycle classification. The MP8030 PD performs a class signature signal with the CLSA pin in the first and second class cycles. The MP8030 PD performs a class signature signal with the CLSB pin in the remaining class cycles, unless VDD drops to its mark event reset threshold. Both CLSA and CLSB use the same 1.16V output voltage for classification. The maximum output current is limited for protection. Auto-Class Function IEEE802.3bt also supports an auto-class function that allows the PD to communicate its effective maximum power consumption to the PSE. When MP8030 PD auto-class function is enabled (by pulling the AUTOCLS pin low), the PD switches the class current to class 0 within If the third classification result is a class 0 or class 1 signature, the devices continues to the fourth cycle classification. MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 25 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER 76ms to 87ms. After the first long time classification function works, this class 0 classification current lasts until the first class is complete. is triggered. If VSRC is below VDD by less than 10V, GATE1 turns on to charge the bulk capacitor. The MP8030 PD turns off the external MOSFET under light-load conditions. The auto-class function can indicate to a type 3 or 4 PSE that it supports the auto-class function. The internal MOSFET and external MOSFET have different current limit control loops. The internal MOSFET current limit is configured by the ILIM pin, while the external MOSFET current limit is configured by a resistor (RSENSE) between the VDD and SENSE pins. To reduce additional power loss and cost, the external MOSFET current limit can be disabled by removing RSENSE (connecting the SENSE pin to the VDD pin). It is recommended for RSENSE to be 18mΩ. When an external RSENSE is used, it is recommended to connect the ILIM pin to GND for the lowest total current limit. Under-Voltage Lockout (UVLO) and the Power Supply Voltage The MP8030 PD integrates one under-voltage lockout (UVLO) circuit with a large hysteresis. The UVLO block ensures that the PD starts up when VDD exceeds 40V and shuts down when VDD drops below 30V. The MP8030 PD also has an inrush current limit during start-up. This current is about 1/7 of the steady state current limit configured by the ILIM pin. Figure 2 shows the internal and external MOSFET start-up sequence. Hot-Swap MOSFET and Current Limit The MP8030 PD interface integrates one 100V MOSFET for output disconnect. PSE Power On VDD > UVLO_R? When the PD voltage is powered by the PSE, and VDD exceeds the rising UVLO threshold, the hot-swap MOSFET starts passing a limited current (IINRUSH) to charge the DC/DC converter’s input bulk capacitor. The inrush current limit function works until it drops below 75% of the inrush current limit, and then the current limit changes to the normal current limit threshold. To meet the different power ratings, the MP8030 PD supports a configurable current limit with the ILIM pin. The ILIM pin sources a current after VDD rises to the UVLO threshold. This current detects the configured current limit level. Table 2 shows the ILIM configurations. Table 2: ILIM Configurations ILIM to GND Resistance (kΩ) Current Limit (A) Min Typ Max 0 1.4 0.9 0 7.15 9.09 1.6 5.76 The GATE1 pin can drive one external Nchannel MOSFET, which is connected in parallel with the internal 0.35Ω MOSFET. GATE1 turns on the external MOSFET after tDELAY (about 90ms) completes. If VDD - VSRC exceeds 10V after this delay, GATE1 does not turn on because over-current protection (OCP) MP8030 Rev. 1.0 1/31/2022 Yes No Inrush Current 90ms Delay VVDD - VSRC < 10V Yes Current < 75% of Inrush Limit? Both are OK Yes Change to Steady State Current Limit Drive GATE1 Supply Load Together Figure 2: Internal MOSFET and External MOSFET Start-Up Sequence The internal and external MOSFETs have fastoff current protection if there is a short-circuit event. After GATE1 turns off, the internal MOSFET recovers if VIN - VSRC < 10V. If an overload event occurs when both the internal MOSFET and external MOSFET are connected, the current limit function can work in a few ways, described below: • If the internal MOSFET triggers a current limit first, the internal current is limited, and MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 26 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER additional current goes through the external MOSFET. If the external MOSFET also reaches its current limit, the external MOSFET pulls GATE1 low and VSRC drops. If VDD - VSRC exceeds 10V for 1ms, the external MOSFET turns off, and the internal MOSFET current limit switches to the inrush limit threshold. At the same time, PG pulls low to disable the DC/DC controller, then works in a new start cycle with the inrush current limit. During this over-current condition, PG recovers without a 90ms delay after the inrush completes. • • PSE Power On VDD > UVLO_R? No Yes Inrush Current 90ms Timer Current < 75% of inrush limit? Timer ran out? If the internal MOSFET or external MOSFET triggers the fast-off current limit, the MP8030 PD quickly turns off the related MOSFET then restarts with a delay. Power Good (PG) and Delay The MP8030 PD has one PG output to enable the DC/DC controller after the inrush period finishes and the PSE is ready to provide high power. PG is an open-drain output with up to a 100V voltage rating. PG is in high impedance when the device meets the below conditions: • The device has changed to the steady current limit, which means that the inrush period is complete. • The 90ms delay (tDELAY) from UVLO has completed. Then a wall power adapter is detected on AUX, and VADP exceeds its UVLO threshold (see Figure 3). The PG signal resets when VDD UVLO_F is triggered, if over-temperature protection (OTP) occurs, or if VDD - VSRC > 10V for more than 1ms. The 90ms timer only works after VDD UVLO is triggered. MP8030 Rev. 1.0 1/31/2022 Yes Yes Change to steady state current limit Both are OK PG rises to high If the external MOSFET triggers the current limit first, GATE1 pulls low. Additional current passes through the internal MOSFET and finally triggers the internal current limit. VSRC drops after both current limits are triggered and finally runs into current foldback mode (inrush current limit). At the same time, PG is pulled low. No VDD - VSRC >10V BT and TYP1/2 act based on PSE type VDD - VSS < UVLO_F? No for 1ms? Yes Yes PG and GATE1 drops VDD - VSRC < PG, BT, and TYP1/2 signals reset PSE Power Off 10V Yes Drive GATE1 Figure 3: PG Logic PSE and Allocated Power Indicators IEEE802.3bt supports 4 different PSE power supplies. The BT, TYP1, and TYP2 pins indicate the PSE-allocated power type. Table 3 on page 28 lists the detailed power level indicators. Note that the indicator only shows high when it is in logic high and pulled up to a high voltage through an external pull-up resistor. The TYP1, TYP2, and BT signals are active after tDELAY (about 90ms). The outputs become inactive (high impedance) when the input voltage (VDD) falls below its UVLO threshold, or if OTP is triggered. The BT, TYP1, and TYP2 signals are latched in the MP8030 PD after start-up and do not reset until VDD drops to its mark event reset threshold. The TYP1 and TPY2 pins go low if an adapter is detected. BT is high under this condition. Table 4 on page 28 shows demotion cases. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 27 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER PSE Type Type 1 Type 2 Type 2 Type 3 Type 4 Type 4 PD Class Class 0 Class 1 Class 2 Class 3 Table 3: PSE and Allocated Power Indicator PSE Allocated Power Number of Class Cycles 12.95W 3.84W 1 6.49W 12.95W Class 4 25.5W Class 0 Class 1 Class 2 Class 3 Class 4 Class 5 Class 6 Class 7 Class 8 12.95W 3.84W 6.49W 12.95W 25.5W 40W 51W 62W 71.3W PSE Type PD Class Type 2 Type 3 Type 4 Type 3 Type 4 Type 3 Type 4 Class 4 Classes 4–8 Classes 5–8 Classes 7–8 TYP1 TYP2 High High High 2 High High Low 1 Low High High 2, 3 Low High Low 4 Low Low High 5 Low Low Low BT TYP1 TYP2 Table 4: Power Demotion Cases PSE Allocated Power Number of Class Cycles 12.95 1 High High High 12.95 1 Low High High 25.5 2, 3 Low High Low 51 4 Low Low High Automatic Maintain Power Signature Function To maintain the PSE power supply, the MP8030 supports an automatic maintain power signature and the current is configured by a resistor on the R_MPS pin. The MP8030 also has one DUTY pin to configure the R_MPS pin’s duty cycle, which can compensate the effects of the long cable and bulk bus capacitors. After VDD reaches the UVLO rising threshold, the DUTY pin sources one pulse current to detect the maintain power signature function duty cycle setting. Table 5 shows the DUTY pin’s configuration options. The DUTY signal resets after VDD falls to its UVLO falling threshold. Table 5: DUTY Configurations DUTY to GND Resistance (kΩ) R_MPS Duty Cycle (%) Min Typ Max 0 0 1.4 6 5.76 7.15 9.09 11.5 17.4 Float Float 17 MP8030 Rev. 1.0 1/31/2022 BT With type 1 and type 2 PSE inputs, the MP8030 generates a voltage on the R_MPS pin with a fixed 37% duty cycle. Wall Adapter Power Supply For applications where an auxiliary power source, such as a wall adapter, is used to power the device, the MP8030 PD features wall power adapter detection. Once the adapter voltage (VADP) exceeds about 8.3V, the MP8030 PD enables wall adapter detection. The resistor divider connected from VADP to AUX can detect the adapter status. Once the AUX voltage exceeds the internal reference voltage, the MP8030 PD switches the power source from the PSE to the adapter if the adapter has higher priority. GATE2 drives the external N-channel MOSFET and provides a smooth switch between the PSE and auxiliary wall adapter with less power loss compared to a traditional diode input. After the adapter supply is enabled, the PG signal is pulled high, the TYP1/TYP2 pins output low, and the BT pin stays high. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 28 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER When PRI is high, setting AUX high disables the DET, CLS, and maintain power signature functions. When PRI is low, setting AUX high cannot disable the DET, CLS, and maintain power signature functions. If an adapter has a higher priority and replaces the PSE power supply, BT and TYP1/2 are updated once the AUX and ADP_UV signals are working. If the PSE has a higher priority and replaces the adapter supply, the MP8030 PD changes the BT and TYP1/2 statuses to Hi-Z. If PSE UVLO occurs, the statuses change to indicate the latest PSE power type after inrush is complete and the 90ms timer has finished. Power Priority The adapter is available when both AUX and VADP exceed their UVLO thresholds. The MP8030 PD can source a current from the adapter or PSE if both the adapter and PSE are connected. This is determined by the PRI and AUX pin settings. The PRI pin is internally pulled up to the internal VCC. If the PRI pin is floating (the adapter has higher priority) and VADP/AUX exceed their UVLO thresholds, the MP8030 PD disables the PSE power supply, and enables the adapter power source. If AUX is below its falling threshold, the MP8030 PD supplies power via the PSE, even PRI pin is floating. If the PRI pin is connected to GND, PSE has the higher priority. Regardless of the AUX signal, PSE outputs power, unless VDD is below its UVLO threshold. If PSE has a higher priority and the adapter is connected before PSE plug-in, a reverse block MOSFET (QREV) must be added to reversely block the power from the adapter during PoE detection and classification (see Figure 4). At the same time, the output downstream DC/DC controller should lower the power rating so that the inrush current charges the MP8030 bus capacitor (CBUS). If CBUS is not charged quickly, the current limit may not be met, and the device may fail to start up. MP8030 Rev. 1.0 1/31/2022 QADP From Adapter From PSE QPSE VOUT QREV RSENSE CBUS RADP1 VADP GATE2 GATE1 AUX SRC RAPD2 SENSE VDD MP8030 PRI Figure 4: Reverse Block Solution DC/DC CONTROLLER Start-Up and Power Supply The MP8030 DC/DC controller features a highvoltage internal start-up circuit. When the voltage between AVIN and GND exceeds 5.5V, the capacitor at VCC is charged through the internal LDO. Normally VCC is regulated to 8.5V (if AVIN is high enough), and the VCC UVLO threshold is typically 5.7V. In addition to VCC UVLO, the DC/DC controller has an EN UVLO threshold that is typically 2V. When VCC exceeds 5.7V and the EN pin is high, the DC/DC controller starts working. VCC can be powered from the transformer auxiliary winding to save IC power loss after the DC/DC controller starts switching. The auxiliary power exceeds the VCC regulation voltage to override the internal LDO. There is one internal reverse blocking circuit, which means that VCC can exceed AVIN if VCC has biased power. The VCC power should stay below 16V due to the pin’s voltage rating. If AVIN is below 8.5V and VCC cannot be regulated to 8.5V, the internal high-voltage VCC LDO has a 1.5V voltage drop. This means the DC/DC controller can work when the input is as low as 8V. Enable (EN) Control The EN pin enables and disables the MP8030 DC/DC controller. When the EN voltage exceeds 1V, the controller starts up some of the internal circuits. This is called micro-power mode. If the EN voltage exceeds the turn-on threshold (2V), the controller enables all functions and starts the GATE/SYNC driver signal. The GATE/SYNC signal can be disabled when the EN voltage drops to about 1.8V, but micro-power mode is disabled only after the EN MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 29 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER voltage falls below 0.4V. After shutdown, the controller sinks a current (typically less than 1µA) from the input power. The MODE pin can set the device to PSR or SSR mode, and it can also configure the dead time between the GATE and SYNC pins. One internal Zener diode on the EN pin clamps the EN voltage when the voltage divider exceeds 6.5V. Use an external pull-up resistor and ensure that the Zener diode is clamped to have a current below 0.4mA flowing into EN. The MODE pin detection current lasts about 200µs. Generally, it is sufficient to place one resistor from MODE to GND. In a noisy environment, the device may require a filtering capacitor placed from MODE to GND. The capacitance should be below 100pF so that the MODE pin voltage can rise to a steady state before the DC/DC controller detects VMODE. Work Mode Detection Once enabled, the DC/DC controller outputs a 40µA current to the MODE pin to detect the resistor setting. If the MODE pin voltage exceeds 2.2V, the DC/DC controller works in primary-side regulation (PSR) mode, and the internal EA is enabled. If the MODE pin is connected to GND through a resistor, the DC/DC controller works in secondary-side regulation (SSR) mode, and the internal EA is disabled. Meanwhile, COMP is pulled up to the internal 5V power source through a 10kΩ resistor (see Table 6). Table 6: MODE Pin Configurations MODE to GND Resistance (kΩ) Typ Min Max (1%) Work Mode Dead Time (ns) 0 7.32 16 32.4 64.9 SSR SSR SSR SSR PSR 100 150 200 300 150 0 7.5 16.9 32.4 Float 3.3 8.2 18.7 33 Float In PSR mode, the VOUT feedback signal is detected by auxiliary winding from the FB pin, and the DC/DC controller reduces the frequency accordingly, but the frequency stays above 30kHz under light loads. In SSR mode, the VOUT feedback signal is detected through the COMP pin, and the DC/DC controller maintains a fixed frequency. Meanwhile, the peak current can be regulated via the COMP voltage until power save mode (PSM) is triggered. After the DC/DC controller is enabled, the device does not start switching for 500µs. The mode, dead time, dither, and VOUT compensation settings can be detected by the DC/DC controller during this period. MP8030 Rev. 1.0 1/31/2022 PWM Operation The MP8030 DC/DC controller can be set in flyback and forward topologies. In a flyback topology, the external N-channel MOSFET turns on at the beginning of each cycle, forcing the current in the transformer to increase. The current through the MOSFET can be sensed. When the sum of the current-sense (CS) signal and the slope compensation signal rises above the voltage set by the COMP pin, the external MOSFET turns off. The transformer current then transmits energy from primary-side winding to secondary-side winding, and the output capacitor is charged through the Schottky diode. The transformer primary-side current is controlled by the COMP voltage, which itself is controlled by the output feedback voltage. Thus, the output voltage controls the transformer current to satisfy the load. In forward topologies, the energy is transferred from primary to secondary winding when the primary-side Nchannel MOSFET is turned on, and the primary-side peak current is controlled by the COMP voltage. The COMP voltage is controlled by the external TL431 and optocoupler feedback. Voltage Control There are multiple methods to control the voltage. These methods are described in greater detail below. Primary-Side Regulation (PSR) Mode Unlike traditional flybacks with opto-isolator feedback, the MP8030 DC/DC controller can detect the auxiliary winding voltage from the FB pin during the secondary-side output diode conduction period. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 30 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER Assume that the secondary winding is the master, and the auxiliary winding is the slave. When the secondary-side diode conducts, the FB voltage can be calculated with Equation (1): VFB = NA RFBL  (VOUT + VDOF )  NS RFBH + RFBL (1) Where VDOF is the output diode forward-drop voltage, VOUT is the output voltage, NA and NS are the turns of the auxiliary winding and the secondary-side output winding, respectively, and RFBH and RFBL are the resistor dividers for FB sampling. Figure 5 shows the discontinuous conduction mode (DCM) condition for FB sampling. tCON VSW VIN Blank Time FB Sample FB Sample Blank Time VFB >0.7µs IPEAK IPRI ISEC Figure 5: DCM Condition FB Sample Figure 6 shows the continuous conduction mode (CCM) condition for FB sampling. tCON VSW VIN Blank Time FB Sample Next Clock Blank Time FB Sample VFB IPRI ISEC Figure 6: CCM Condition FB Sample The DC/DC controller regulates the primaryside MOSFET switching to keep the VCS current signal above 36mV (typically), and starts sampling the auxiliary winding voltage after the power MOSFET turns off. A 300ns blanking MP8030 Rev. 1.0 1/31/2022 time is added to prevent spike ringing due to the leakage inductance. To guarantee that there is a sufficiently long FB sample period, the output diode current conduction time (tCON) under light loads (before the diode current drops to 0A in each cycle) should be longer than 600ns. Generally, design the transformer and insure that tCON is longer than 700ns and VCS_PK = 33mV. The DC/DC controller GATE signal also provides a 1.2µs minimum off time, though it is limited by a maximum 70% duty cycle. This guarantees that there is a sufficient FB sample time when the DC/DC controller works with a high duty cycle. During the FB sense period, the FB signal is sent into the negative input of the EA, and this value is held after the sense window elapses. The EA output is generated on the COMP pin and controls the transformer peak current to match the output regulation requirement. Secondary-Side Regulation (SSR) Mode The MP8030 DC/DC controller can also be set for traditional SSR mode. In SSR mode, the VOUT signal is fed back to the COMP pin through one optocoupler. All the PSR FB voltage detection functions are disabled, and FB should be connected to GND. Under light loads, the DC/DC controller maintains a fixed frequency. In SSR mode, the peak current drops low following the COMP voltage, until the PSM threshold is triggered. The 36mV minimum current limit does not work in SSR mode. In SSR mode, the DC/DC controller can support both flyback and forward topologies, while the device can only support a flyback topology in PSR mode. Output Voltage Compensation In PSR mode, the auxiliary winding waveform reflects the secondary-side winding voltage, but output voltage (VOUT) differs from the output winding voltage due to output diode voltage drop, as well as power winding resistance. The dropout voltage varies when the conducted current changes. The resistance from the CS pin to GND can set the compensation gain of the dropout voltage when the current varies. The current-sense signal is filtered internally, and then controls the MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 31 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER current sinking from the FB pin based on the average voltage from the CS pin. There are 3 types of different current gains, from the average CS voltage to the FB sinking current (see Table 7). The FB sinking current leads to a voltage drop on the FB high-side feedback resistor so that it compensates VOUT (see Figure 7). From AUX Winding VIN IREG is set by VSENSE and RREG+RSENSE EA + VREF RFBL - RFBH COMP GATE Current Mirror + CS - RREG Rcs Figure 7: Output Voltage Compensation In SSR mode, this voltage compensation function is disabled. Frequency Dithering The DC/DC controller integrates one frequency dithering circuit to minimize EMI emissions. During steady state, the frequency is fixed internally, but frequency dithering circuit is added to the configured frequency with 1.5kHz modulation. In PSR mode, the frequency dithering is fixed at ±6% of the switching frequency. In SSR mode, the frequency dithering can be configured to be ±3%, ±6%, or ±9%, based on the resistor connected from the CS pin to GND. Table 7 lists the dithering and compensation configuration options. VOUT Table 7: CS Pin Configurations Min Typ (1%) Max Dither Range (kHz) IFB / VCS Ratio (uA/mV) SSR Mode Dither Range (kHz) 0 3 6.2 12.7 24.9 0 3.3 6.8 12.7 25.5 1.3 3.6 7.5 13 28 0 ±15 ±15 ±15 ±15 0 0.054 0.108 0.216 0 0 ±7.5 ±15 ±22.5 ±22.5 CS to GND Resistance (kΩ) PSR Mode The CS pin detection current lasts about 200µs after start-up. Generally, it is sufficient to connect a resistor between the CS and GND MP8030 Rev. 1.0 1/31/2022 pins. In noisy environments, a capacitor may be required between CS and GND to provide filtering. Current Sense and Over-Current Protection (OCP) The MP8030 DC/DC controller is a peak current mode flyback/forward controller. The current through the external MOSFET can be sensed through a sensing resistor, which is connected in series with the MOSFET’s source. The sensed voltage on the CS pin is then amplified and fed to the high-speed current comparator for current control mode. The current comparator takes this sensed voltage (plus the slope compensation) as one of its inputs, then compares it with the COMP voltage. When the amplified current signal exceeds the COMP voltage, the comparator outputs low, turning off the power MOSFET. If the voltage on the CS pin exceeds the current limit threshold voltage (typically 160mV), the DC/DC controller turns off the GATE output for that cycle until the internal oscillator starts the next cycle and senses the current again. The DC/DC controller limits the current of the MOSFET cycle-by-cycle. Error Amplifier (EA) In PSR mode, the DC/DC controller senses the FB voltage during the flyback period with an FB signal pulse. Then the FB signal is held and fed to the error amplifier (EA). The EA regulates the COMP voltage based on the FB signal. The COMP voltage controls the transformer’s peak current to regulate the output voltage. In SSR mode, the internal EA is disabled, and the COMP pin is pulled up by an internal resistor. The external optocoupler can be connected to the COMP pin for the VOUT signal feedback. Light-Load Control Under light-load conditions in PSR mode, the COMP voltage decreases to regulate the lower transformer peak current. If the sensed peak current signal is below 36mV, the DC/DC controller does not decrease the transformer current and it decreases the frequency. As a result, the transferred energy decreases and the output voltage is regulated. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 32 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER The DC/DC controller limits the minimum frequency above 30kHz under light loads in PSR mode. This can help detect VOUT with a minimum frequency and prevent audible noise. This minimum frequency requires a load to maintain VOUT; otherwise, VOUT can rise and trigger over-voltage-protection (OVP). If the peak current cannot be limited by the 160mV CS voltage in every cycle due to minimum gate on time, the current may run away and the transformer may saturate. If the monitored CS voltage reaches 300mV, the part turns off GATE and initiates hiccup protection immediately with a 340ms off time. Under light loads in SSR mode, the DC/DC controller maintains a fixed frequency and COMP continues to drop until it reaches the PSM threshold. If the short circuit is removed, VOUT recovers after the next restart cycle with a 340ms delay. Over-Voltage Protection (OVP) The DC/DC controller features OVP. If the voltage at FB exceeds 125% of VREF, the DC/DC controller shuts off the gate driving signal and enters hiccup mode immediately. The DC/DC controller restarts after 340ms and resumes normal operation if the fault is removed. To avoid the mistriggering due to the oscillation of the leakage inductance and the parasitic capacitance, OVP sampling has a blanking time. Overload Protection (OLP) The DC/DC controller limits the peak current cycle-by-cycle under over-current protection (OCP) conditions. If the load continues increasing after triggering OCP, VOUT decreases and the peak current triggers OCP every cycle. The DC/DC controller sets overload detection by monitoring the CS pin voltage. Once the internal soft start finishes, overload protection (OLP) is enabled. If an OCP signal is detected and lasts for longer than 4.8ms, the DC/DC controller turns off the GATE driver. After a 340ms delay, the DC/DC controller restarts with a new start-up cycle. During OLP, a one-shot timer is activated for 50µs after one OCP pulse. That means if there is one OCP pulse in a 50µs period, the DC/DC controller registers this as an OCP condition. If this condition is removed within 4.75ms, the DC/DC controller returns to normal operation. Short-Circuit Protection (SCP) When the output is shorted to ground, the part works in OCP mode and the current is limited cycle-by-cycle. In this scenario the part may trigger OLP. MP8030 Rev. 1.0 1/31/2022 Soft Start (SS) The DC/DC controller provides soft start (SS) by charging an internal capacitor with a current source. During soft start, the SS signal controls the voltage of the internal capacitor and ramps up slowly. The SS capacitor is discharged completely in the event of a commanded shutdown, thermal shutdown, or a protection. In PSR mode, the SS signal clamps the FB reference voltage. The FB reference’s soft-start time is typically 15ms, with a voltage between 0V and 2V. In SSR mode, the SS signal clamps the COMP voltage until COMP rises up to match the switching current. The SS signal continuously ramps up with the same rate. Generally, COMP takes about 20ms to ramp from 1.5V to 3.5V. Minimum On Time The transformer parasitic capacitance and gate driver signal induce a current spike on the CS resistor when the power switch turns on. The DC/DC controller includes a 250ns leading edge blanking period to avoid falsely terminating the switching pulse. During this blanking period, the current-sense comparator is disabled, and the gate driver cannot switch off. Gate Driver The DC/DC controller integrates one highcurrent gate driver for the primary-side Nchannel MOSFET. The high-current gate driver provides a strong driving capability and benefits for MOSFET selection. If the external MOFET’s QG is low and the switching speed is low due to EMI, it is recommended to have a minimum 5Ω resistance. The DC/DC controller also integrates one SYNC driver pin, which can be used to turn the second switch off when it is high, or turn the MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 33 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER second switch on when it is low. Figure 8 on page 34 shows the phase and dead time relationship between GATE and SYNC. R NP  0.7μs  SENSE NS 33mV (2) Where VDOF is the output rectifier diode’s forward-drop voltage. 50% GATE tD tD SYNC 50% Figure 8: GATE and SYNC Driver If the IC turns off due to UVLO or a different protection, both the GATE and SYNC pins maintain a low voltage level. Transformer Inductance Consideration In PSR mode, the DC/DC controller samples VOUT during the flyback time. The secondary diode conduction time with a minimum peak current (controlled by a 33mV minimum CS limit) should be longer than 0.7µs. The transformer inductance should also be sufficiently high. The transformer’s primary inductance can be calculated with Equation (2): MP8030 Rev. 1.0 1/31/2022 LPRI  (VOUT + VDOF )  In SSR mode, there is no limit for inductance, but it is recommended to set the peak current high enough to avoid triggering PSM logic if the device is designed for CCM mode. This is because PSM may result in a higher output voltage ripple, especially in sync mode forward topologies. Over-Temperature Protection (OTP) Thermal shutdown is implemented to prevent the chip from thermal runaway. The MP8030 has a separate temperature monitoring circuit for the PD and DC/DC power controller. The two thermal protections do not affect one other. Once the temperature drops below its recovery threshold, the thermal shutdown condition is removed, and the MP8030 is enabled. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 34 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER APPLICATION INFORMATION Selecting a TVS Diode To limit the input transient voltage within the absolute maximum ratings, a TVS diode should be placed across the rectified voltage (between VDD and GND). It is recommended to use a SMAJ58A or a diode with an equivalent protection voltage for general indoor applications. The outdoor transient levels (or special applications) require additional protection. Selecting the PD Input Capacitor A 0.05μF to 0.12μF input bypass capacitor must be placed from VDD to GND for IEEE 802.3bt standard specifications. A 0.1μF, 100V ceramic capacitor is recommended. Selecting the Classification Resistors (RCLSA and RCLSB) Connect a resistor from CLSA and CLSB to GND to configure the classification current according to the IEEE 802.3bt standard. The assigned class power should correspond to the maximum average power drawn by the PD during operation. To select RCLSA and RCLSB, see Table 1 on page 25. Wall Power Adapter Detection Circuit The MP8030 PD features wall power adapter detection. Once the input voltage (between VADP and GND) exceeds about 8.3V, the PD enables wall adapter detection. Then the resistor divider from VADP to the AUX pin can configure the threshold to switch from the PoE to an adapter (see Figure 9). From Adapter RADP1 VADP AUX RADP2 MP8030 Figure 9: Wall Adapter Threshold Setting PG Pin Setting The PG pin is an active high, open-drain output that requires an external pull-up resistor. The PG pin’s maximum sinking current should be limited below 3mA, so a 20kΩ to 100kΩ pull-up resistor should be place between SRC and PG. Connect PG to the DC/DC controller’s MP8030 Rev. 1.0 1/31/2022 downstream EN pin to enable the downstream DC/DC converter. PG is in high impedance if all of the following conditions are met: • The steady current limit changes, which means the inrush period is complete. • tDELAY (about 90ms) from UVLO is complete. Then wall power adapter is detected on AUX, and VADP exceeds its UVLO threshold. BT, TYP1, TYP2 Indicator Connection The BT, TYP1, and TYP2 pins are active low, open-drain outputs that indicate the PSE type or the presence of a wall adapter. Optocouplers can interface these pins to circuitry on the secondary side of the converter. Design the optocoupler interface for the BT, TYP1, and TYP2 signals (see Figure 10). VDD RBTT VOUT RBTT_OUT VBTT_OUT BT or TYP1 or TYP2 Figure 10: BT, TYP1, and TYP2 Interface BT, TYP1, and TYP2 should have maximum sinking currents at 3mA, and RBTT should exceed 20kΩ to match the maximum 57V input. The BT, TYP1, and TYP2 devices each light separate LEDs. These three LEDs indicate the PSE type. When lighting an LED from VDD to BT/TYP1/TYP2, the resistance can be higher to match the LED’s maximum current and reduce power loss. Configurable Current Limit After the MP8030’s VDD exceeds its UVLO threshold, the ILIM pin sources a current that detects the configurable current limit. By connecting ILIM to GND through a resistor (or shorting ILIM to GND), the MP8030’s current limit can be configured (see Table 2 on page 26). MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 35 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER The MP8030 PD also has an inrush current limit function after start-up. This limit is about 1/7 of the steady state current limit. Selecting the PoE Power MOSFET The MP8030 PD internal hot-swap MOSFET has a maximum 1.6A current limit. For type 1–3 PDs (≤51W), the internal hot-swap MOSFET can support the application. For type 4 PDs (>51W), an external MOSFET must be placed in parallel with the internal hot-swap MOSFET. The GATE1 pin can drive one external Nchannel MOSFET. The MOSFET should be selected to meet the following specifications: • • • • using the same guidelines for the MOSFET. Output Voltage Setting For the MP8030 DC/DC controller, there are two feedback modes (PSR and SSR). In PSR mode, the converter detects the auxiliary winding voltage from the FB pin. RFBH and RFBL comprise the resistor divider used for feedback sampling (see Figure 11). GND NA FB The voltage rating should be 100V at minimum for high-voltage surge environments. On resistance RDS(ON): RDS(ON) should be below 200mΩ for power dissipation considerations and for light-load shutdown functions. A 100mΩ RDS(ON) is recommended. Gate charge (QG): QG is recommended to be as small as possible to satisfy faster response times under overload conditions. It is recommended for QG to be below 15nC (VGATE = 4.5V). The gate threshold voltage should be below 4V to fully drive the GATE1 and GATE2 voltages. SENSE Pin Setting The external parallel MOSFET current limit is configured by a resistor (RSENSE) between the VDD and SENSE pins. It is recommended for RSENSE to be 18mΩ. The total current limit can be calculated with Equation (3): IIN _ LIM = IINNER + 26mV RSENSE (3) PSE RFBH RFBL Figure 11: Feedback in PSR mode When the primary-side power MOSFET turns off, the auxiliary winding voltage is proportional to the output winding. VOUT can be estimated with Equation (4): VOUT = VREF  (RFBH + RFBL ) NS  − VDOF (4) RFBL NA Where NS is transformer’s secondary-side winding turns, NA is transformer’s auxiliary winding turns, VDOF is the output rectifier diode’s forward-drop voltage, and VREF is the reference voltage on the FB pin. When the main power MOSFET turns on, the auxiliary winding voltage is negative, and the FB voltage is limited at about -0.7V. The current flowing out of the FB pin can be estimated with Equation (5): IFB = 1 RFBH ( VIN  NA − 0.7) NP (5) Where IIN_LIM is the MP8030 PD total current limit, and IINNER is the MP8030 PD internal hotswap MOSFET current limit. When the external MOSFET is connected, it is recommended to set IINNER to 0.9A. RFBH should be high enough to limit the FB negative current below 1mA. However, due to FB parasitic capacitance, RFBH should be not too high. It is recommended for RFBH to be between 49.9kΩ and 100kΩ. Selecting the Adapter’s MOSFET The MP8030 PD’s GATE2 pin is designed to drive one external N-channel MOSFET for the adapter supply. Select the adapter MOSFET In SSR mode, the output voltage is set by an external TL431 regulator. If the TL431’s reference voltage is 2.5V, and the expected output voltage is 12V, then the upper and lower MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 36 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER resistor divider ratio is 3.8. Then TL431 generates an amplified signal and controls the MP8030 DC/DC controller’s COMP pin through an optocoupler, such as PC357. COMP controls the current, and then VOUT is regulated based on the feedback signal. Work Mode Setting Once enabled, the MP8030 DC/DC controller outputs a 40µA current to the MODE pin to detect the MODE resistance. If the MODE pin’s voltage exceeds 2.2V, the MP8030 DC/DC controller works in PSR mode or SSR mode. The MODE pin can also configure the dead time between the GATE and SYNC pins (see Table 6 on page 30). VCC Power Supply Setting The VCC voltage is regulated by the internal LDO from AVIN. VCC is typically regulated to 8.5V. It is recommended to place a decoupling capacitor between VCC and GND In flyback mode, the VCC capacitor is recommended to be 1µF at minimum. VCC can also be powered from transformer auxiliary winding to reduce high-voltage LDO power loss (se Figure 12). GND RVCC DVCC CVCC Figure 12: Flyback VCC from NA Winding The auxiliary winding supply voltage can be calculated with Equation (6): NA  (VOUT + VDOF ) − VDVCCF NS VCC LVCC NA DVCC CVCC Figure 13: Forward VCC from NA Winding The auxiliary winding supply voltage can be calculated with Equation (7): VCC = NA  VOUT NS (7) VCC should be below 16V. VOUT Compensation and Frequency Dithering Setting The CS pin can be used to set VOUT compensation as well as the frequency dithering function. Once enabled, the MP8030 DC/DC controller outputs a 100µA current to the CS pin to detect the CS resistance. The MP8030 DC/DC controller determines the compensation type and the frequency dithering type based on the resistance (see Table 7 on page 32). The VOUT compensation function is only enabled in PSR mode. NA VCC VCC = GND (6) Where VDVCCF is the diode (DVCC) voltage drop from auxiliary winding. In forward mode, the VCC capacitor is recommend to be 4.7µF at minimum. VCC can also be powered from transformer auxiliary winding (see Figure 13). Current-Sense Resistor Setting The MP8030 DC/DC controller is a peak current mode flyback/forward controller. The current through the external MOSFET can be sensed through a current-sense resistor. If the sensed voltage on the CS pin exceeds the current limit threshold voltage (typically 160mV), the MP8030 DC/DC controller turns off the GATE output for that cycle. To avoid reaching the current limit, the voltage across the current-sense resistor (RCS) should be less than 80% of the current limit voltage (about 160mV). RCS can be estimated with Equation (8): RCS = 0.8  160mV IPEAK (8) Where IPEAK is the primary-side peak current. MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 37 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER Selecting the Power MOSFET The MP8030 DC/DC controller is capable of driving a wide variety of N-channel power MOSFETS. The critical parameters when selecting a MOSFET are the maximum drain-tosource voltage (VDS(MAX)), maximum current (ID(MAX)), on resistance (RDS(ON)), total gate charge (QG), and turn-on threshold (VTH). In flyback applications, the off-state voltage across the MOSFET (which determines when the MOSFET shuts down) can be calculated with Equation (9): VMOSFET = VIN + N  VOUT (9) Considering the voltage spike when the device turns off, VDS(MAX) should be greater than 1.5 times VMOSFET. In forward applications, the off-state voltage across the MOSFET is calculated with: VMOSFET D  VIN = + VIN 1− D (10) Where D is the duty cycle. Generally, the maximum duty cycle is limited at 70%. The maximum current through the power MOSFET occurs when the input voltage is at its minimum and the output power is at its maximum. The current rating of the MOSFET should be greater than 1.5 times IRMS. The on resistance of the MOSFET determines the conduction loss. This resistance should be low. QG determines the commutation time. A high QG leads to high switching loss, while a low QG may cause a fast turn-on/off speed that affects the spike and kick. Consider the turn-on threshold voltage (VTH). GATE is powered by VCC, so VTH must be below VCC. Selecting the Flyback Transformer The transformer in a flyback converter determines the converter’s duty cycle, peak current, efficiency, MOSFET, and output diode rating. A good transformer should consider the winding ratio, primary-side inductance, saturation current, leakage inductance, current rating, and core selection. MP8030 Rev. 1.0 1/31/2022 The transformer winding ratio determines the duty cycle. Calculate the duty cycle with Equation (11): D= N  VOUT N  VOUT + VIN (11) Where N is the transformer primary winding to output winding ratio, and D is the duty cycle. Typically, a duty cycle of about 45% is recommended for most applications. The primary-side inductance affects the input current ripple ratio factor. A high inductance results in a large transformer size and high cost; a low inductance results in high switching peak current and RMS current, which reduces efficiency. Choose a primary-side inductance to make the current ripple ratio factor about 30% to 50% of the input current. Estimate the primary-side inductance with Equation (12): LP = VIN  D2 2  n  IIN  fSW (12) Where n is the current ripple ratio, IIN is the input current, and LP is the primary inductance. Calculate LP based on the minimum input voltage condition. The transformer should have a high saturation current to support the switching peak current; otherwise, the transformer inductance decreases sharply. The CS resistor can be used to limit the switching peak current. The energy stored in the leakage inductance cannot couple to the secondary side, causing a high spike when the MOSFET turns off. This decreases efficiency and increases MOSFET stress. Normally, the transformer leakage inductance can be controlled below 3% of the transformer inductance. The current rating counts the maximum RMS current, which flows through each winding. The current density should be controlled; otherwise, it can cause a high resistive power loss. Diode Conduction Time Setting (For PSR Flyback) In PSR mode, the MP8030 DC/DC controller starts sampling the auxiliary winding voltage after the primary power MOSFET turns off. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 38 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER A blanking time is added in the MP8030 DC/DC controller to prevent spike ringing due to the leakage inductance. To guarantee a sufficiently long FB sample period, the output diode current conduction time (tCON) under light loads should be longer than 600ns. Design the transformer and ensure that tCON is longer than 700ns when VCS_PK = 33mV. This relationship can be calculated with Equation (13): 33mV  LP  NS   700ns RCS  NP  (VOUT + VDOF ) (13) Where VDOF is the output diode’s forward-drop voltage. Selecting the RCD Snubber for Flyback Applications The transformer leakage inductance causes spikes and excessive ringing on the MOSFET drain’s voltage waveform. An RCD snubber circuit limits the MOSFET voltage spike (see Figure 14). RSN NP PGND Figure 14: RCD Snubber Circuit The power dissipation in the snubber circuit can be estimated with Equation (14): PSN = 1  LK  IPEAK 2  fSW 2 RSN VDIODE = VIN + VOUT N (17) The average current rating must exceed the maximum expected load current, and the peak current rating must exceed the output winding peak current. The transformer winding ratio determines the duty cycle (D). D can be estimated with Equation (18): D= (15) Where VSN is the expected snubber voltage on the snubber capacitor (CSN). CSN can be designed to achieve an appropriate voltage ripple on the snubber, estimated with Equation (16): MP8030 Rev. 1.0 1/31/2022 Selecting Output Diode for Flyback Applications The flyback output rectifier diode supplies current to the output capacitor when the primary-side MOSFET is off. A Schottky diode reduces losses due to the diode’s forward voltage and recovery time. The diode should be rated for a reverse voltage 1.5 times greater than VDIODE. VDIODE can be calculated with Equation (17): (14) Where LK is the leakage inductance and IPEAK is the peak switching current. Since RSN consumes the leakage inductance power loss, RSN can be calculated with Equation (15) VSN2 = PSN Generally, a 15% ripple is recommended. Selecting the Forward Transformer The forward transformer transfers energy to output when the power MOSFET turns on. This transformer’s key parameters are the winding ratio, primary winding turns, current rating, and core selection. AGND MOSFET GATE (16) NS DSN MP8030 VSN RSN  CSN  fSW It is recommended to use an RC snubber circuit for the output diode. T1 CSN VSN = VOUT  N VIN (18) Where N is the transformer’s primary winding to output winding ratio. A duty cycle of about 45% is recommended for most applications. When the power MOSFET turns on, the transformer transfers energy to the output. At the same time, the input voltage generates a primary-side current in the transformer. There should be sufficient primary winding to ensure that the transformer does not saturate. The peak exciting current is calculated with Equation (19): MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 39 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER IEXC = VOUT  N 2  LP  fSW (19) Where IEXC is the peak primary-side current, and LP is the primary inductance. Use IEXC to calculate the primary winding. There should be sufficient margins for extreme conditions, such as load transient response and OCP. The current rating is based on the maximum RMS current, which flows through each winding. The current density should be controlled; otherwise, it can cause a high resistive power loss. Selecting the Forward SYNC MOSFET The MP8030 DC/DC controller supports activeclamp forward applications. The active clamp Pchannel MOSFET must have same maximum voltage as the main switch power MOSFET, and its maximum current should exceed the peak primary-side current and RMS current. Selecting the Forward Output MOSFET The forward output MOSFET requires two diodes to conduct the current. If higher efficiency is required, the diodes must be replaced by MOSFETs (see Figure 15). L QF NS VOUT COUT QR Figure 15: Forward Output MOSFET The MOSFET voltage rating should exceed the maximum VDS voltage. The maximum VDS voltage for QR (VR) can be calculated with Equation (20): VR = D  VIN N  (1 − D) (20) Where N is the transformer primary winding to output winding ratio, and D is the primary MOSFET duty cycle. A margin is typically required. The maximum VDS voltage for QF (VF) can be estimated with Equation (21): VF = MP8030 Rev. 1.0 1/31/2022 VIN N (21) The MOSFET current rating should exceed its maximum RMS current and peak current. The QR RMS current can be estimated with Equation (22) IR = IOUT  D  1 + 1 IPP 2 ( ) 3 IOUT (22) Where IPP is the L peak-to-peak current. The QF RMS current can be calculated with Equation (23): IF = IOUT  1 − D  1 + 1 IPP 2 ( ) 3 IOUT (23) The QR MOSFET’s gate driving voltage is equal to VF, and the QF MOSFET’s gate driving voltage is equal to VR. If the driving voltage exceeds the MOSFETs’ maximum gate voltage, a clamp circuit is required. The MOSFET’s turnon resistance determines the conduction loss, while QG determines the driver circuit loss. These values should be low enough to increase efficiency with a lower rising temperature. Selecting the Forward Output Inductor Optimized Performance with MPS Inductor MPL-AY Series A forward output inductor is required to supply constant current to the output load while the main power MOSFET turns on. A larger-value inductor results in less ripple current and a lower output voltage ripple. However, a largervalue inductor has a larger physical size, higher series resistance, and lower saturation current. A good rule for determining the inductance is to allow the peak-to-peak ripple current in the inductor to be approximately 30% to 50% of the maximum output current. The inductance value can be estimated with Equation (24): L= VOUT V N  (1 − OUT ) fSW  IL VIN (24) Where VOUT is the output voltage, VIN is the input voltage, fSW is the switching frequency, and ΔIL is the peak-to-peak inductor ripple current. Choose an inductor that does not saturate under the maximum inductor peak current. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 40 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER MPS inductors are optimized and tested for use with our complete line of integrated circuits. capacitors, the capacitance dominates the output voltage ripple at the switching frequency. Table 8 lists our power inductor recommendations. Select a part number based on your design requirements. In flyback mode, the output voltage ripple can be calculated with Equation (27): VOUT = Table 8: Power Inductor Selection Part Number Inductor Value Manufacturer MPL-AY MPL-AY1265-2R2 1µH to 10µH 2.2μH MPS MPS Visit MonolithicPower.com under Products > Inductors for more information. Selecting the Input Capacitor An input capacitor is required to supply the AC ripple current to the inductor while limiting noise at the input source. A low-ESR capacitor is required to minimize the noise at the IC. Ceramic capacitors are recommended, though tantalum or low-ESR electrolytic capacitors are sufficient. For ceramic capacitors, the capacitance dominates the input voltage ripple at the switching frequency. In flyback mode, the input voltage ripple can be calculated with Equation (25): VIN = IIN  VIN fSW  CIN  (N  VOUT + VIN ) (25) Where ΔVIN is the input voltage ripple, IIN is the input current, and CIN is the input capacitor. In forward mode, the input voltage ripple can be estimated with Equation (26): V N IIN VIN =  (1 − OUT ) fSW  CIN VIN (26) Note that this equation ignores the primary-side current, which makes current ripple smaller. Selecting the Output Capacitor The output capacitor maintains the DC output voltage. For the best results, use ceramic capacitors or low-ESR capacitors to minimize the output voltage ripple. For ceramic MP8030 Rev. 1.0 1/31/2022 N  VOUT I  OUT (VIN + N  VOUT )  fSW COUT (27) If the output voltage ripple is too high, a π filter is required. Choose the inductor to be between 0.1μH to 0.47μH to achieve an optimal output voltage ripple and system stability. In forward mode, the output voltage ripple can be estimated with Equation (28): VOUT = VOUT V N  (1 − OUT ) (28) 8  fSW  L  COUT VIN 2 Design Example Table 9 is a forward design example following the application guidelines for the specifications below. Table 9: Forward Design Example PoE Input VOUT IOUT 41V to 57V 5V 14A The detailed application schematic is shown in Figure 19 on page 44. The typical performance and circuit waveforms are shown in the Typical Performance Characteristics section on page 19. For more device applications, refer to the related evaluation board datasheet. Table 9 is a flyback design example following the application guidelines for the specifications below. Table 10: Flyback Design Example PoE Input VOUT IOUT 41V to 57V 12V 6A The detailed application schematic is shown in Figure 20 on page 44. For more device applications, refer to the related evaluation board datasheet. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 41 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER PCB Layout Guidelines An efficient PCB layout for the PoE front-end and high-frequency switching power supply are critical for stable operation. A suboptimal layout may result in reduced performance, excessive EMI, resistive loss, and system instability. For the best results, refer to Figure 16, Figure 17 (on page 43), and Figure 18 (on page 43), and follow the guidelines below. 4. The VCC capacitor must be placed close to the VCC and GND pins for the best decoupling. The PD Interface Circuit All component placements must follow the power flow from RJ-45, the Ethernet transformer, the diode bridges, the TVS diode to 0.1μF capacitor, and the DC/DC converter’s input bulk capacitor. Figure 16 shows the recommended forward layout, which is based on the Typical Application section on page 2. For more details, refer to the related evaluation board datasheet. 5. Route the COMP feedback trace far away from noisy sources, such as the switching node. 6. Use a single-point connection between power GND and signal GND. D2 R10 C6 Top Layer Bottom Layer Vias L1 Q3 C5 T1 GND Q5 VADP Q2 R9 VDD Q1 C2 D1 GND VO C4 C3 VOGND U1 Q4 R7 R8 U3 R5 R4 R15 R6 2. Place the current-sense resistor (RSENSE) as close to VDD pin as possible. C1 R22 1. Ensure that all power connections are as short as possible with wide traces. C7 U2 3. Use a Kelvin connection between RSENSE and the SENSE pin for an accurate current limit. 4. Place the PoE input capacitor as close to the VDD pin as possible. 5. Place the adapter’s input capacitor as close to the VADP pin as possible. 6. Place the SRC capacitor as close to the SRC pin as possible. 7. Place a wide copper plane and vias under the MP8030, PoE power MOSFET and adapter MOSFET to improve thermal performance. Forward Toplogy 1. Keep the input loop between the input capacitor, transformer, MOSFET, CS resistor, and GND plane as short as possible for minimal noise and ringing. 2. Keep the active-clamp loop between the input capacitor, transformer, C5, and Q3 as short as possible for minimal noise and ringing. 3. Keep the output high-frequency current loop between the transformers, Q4, and Q5 as short as possible . MP8030 Rev. 1.0 1/31/2022 R29 R2 R1 Figure 16: Recommended PCB Layout for Forward Topology Flyback Topology 1. Keep the input loop between the input bulk capacitor, transformer, MOSFET, CS resistor, and GND plane as short as possible for minimal noise and ringing. 2. Keep the output loop between the rectifier MOSFET, output capacitor, and transformer as short as possible. 3. The clamp loop circuit between DSN, CSN, and the transformer should be as small as possible. 4. The VCC capacitor must be placed close to the VCC and GND pin for the best decoupling. 5. Route the feedback trace far away from noisy sources, such as the switching node. 6. Place the COMP components close to the COMP pin. 7. Use a single-point connection between power GND and signal GND. Figure 17 on page 43 shows a recommended flyback layout. For more details, refer to the related evaluation board datasheet. MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 42 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER T1 C16 R22 Q1 VOUT D2 C2 VDD C3 T1 C1 C16 R9 C7 R10 R7 R2 R1 GND D2 VOGND VOUT VADP GATE2 GATE1 SRC PG EN AVIN R5 R4 R15 C5 R8 Figure 17: Recommended PCB Layout for Flyback Topology R6 R15 AUX SENSE VDD BT TYP2 TYP1 R_MPS ILIM DUTY PRI U1 MP8030 CLSA CLSB R28 C28 R7 R8 R6 Q2 R12 D1 AUTOCLS CO MP MODE GND C4 2 C3 1 Q3 VADP Q2 U1 2 R12 1 GND Figure 18 shows the recommended schematic for a flyback layout. Q4 R9 C7 D1 Bottom Layer Vias R10 C1 VDD Top Layer Q3 VADP Q4 C2 SYNC VCC C4 Q1 GATE CS FB R22 R1 R4 R5 R28 R2 C28 C5 Figure 18: Recommended Flyback Layout MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 43 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER TYPICAL APPLICATION CIRCUITS R12 Q6 Si2392 C1A 47µF R9A 200kΩ R9B PGND VSS C31 200kΩ 25 16 23 SYNC 31 VCC NS 6 NA 1 C4A PGND R18 R21 10Ω 19 VOGND VOUT R29 4.02kΩ D4 PGND C15 1µF SPGND 1kΩ U3 TLV431 C14 1000pF/2000V R28 4.7nF D9 BAV99 PGND PGND PGND R1 61.9kΩ C10 BAV70 C4B 1µF 3.3nF U2A PC357 R31 20K 1mH R24 20kΩ U2B Optocoupler C28 NC PGND SPGND R22B 0.043Ω VCC L4 100kΩ PGND 41.2Ω C2C 470µF C29 1nF PGND R5 C2B 47µF D8 8.2V C27 GN D MODE R22A 0.043Ω 29 9 7 6 5 11 R50 10Ω PGND R23 PGND 220pF FDMS86250 C32 6.8kΩ 10pF PGND PGND R4 28.7Ω C2A 47µF R19 10 FB COMP CLSB GN D CLSA PRI AUTOCLS DUTY 4 Q1 2.4MΩ ILIM 3 C30 470pF Q4 BSC022N04LS VCC 15 CS VOUT R51 10Ω C13 D7 8.2V PGND GATE R_MPS 2 Q9 MMBT3904 1kΩ Q8 MMBT3904 7, 8, 9 EFD20 14 13 MP8030 VOUT R26 4.7µF U1 BT TYP2 TYP1 1N4148W 1N4148W 5 PGND PGND 8 20 21 C12 220pF D5 12 VCC AUX R25 1kΩ 1, 2 R10 10kΩ D2 1N4148 VADP 32 NP C5B 100nF 47nF Q3 SI2325 17 AVIN VDD MPL-AY1265-2R2 D6 100Ω C5A PGND 1uF PGND EN SRC PG 30 26 GATE2 GATE1 SENSE 28 PGND 5V/71W L1 10, 11, 12 R49 C1C 2.2µF C6 1µF PGND 27 C1B 2.2µF Q5 D1 SMAJ58A 0.018Ω BSC022N04LS C3 0.1µF T1 3, 4 VDD R2 20kΩ SPGND PGND SPGND Figure 19: Typical SSR Forward Application Circuit (VIN = 41V to 57V, VOUT = 5V, IOUT = 14A) R12 VDD D1 SMAJ58A C3 0.018Ω 0.1µF R9A 200kΩ C31 1µF R9B PGND PGND R10A C1A C1B C1C 47µF 2.2µF 2.2µF R10B 15kΩ 15kΩ 200kΩ EN SENSE VDD NS2 820pF R24 D2 SS1200 PGND 4.99kΩ 15nF R25 10Ω 1N4148W D7 Q5 MMBT3906 R26 680Ω MMSZ4700 12V/6A L1 0.22µH Q4 BSC070N10NS5 C10 R27 PGND SYNC VCC VADP NA C4A NS1 VOUT C2A C2B C2E C2J C2G 22µF 22µF 220µF 220µF 0.1µF VCC AUX PGND 1µF PGND U1 BT TYP2 TYP1 AUTOCLS 0Ω 2MΩ R19 MODE COMP PAD C32 NC CLSA R18 VCC R21 Q1 FDMS86250 1nF EFD25 SGND 4.99Ω SGND SGND SGND VOGND CS CLSB R_MPS ILIM DUTY PRI GN D GATE MP8030 GN D PGND PGND NP C9 1N4148W C8 D6 AVIN PG SRC GATE1 GATE2 PGND 15Ω C7 0.1µF D5 R23 T1 Q6 Si2392 6.8kΩ R22B 10pF FB R22A 0.047Ω 0.047Ω PGND PGND PGND PGND R1 24.9kΩ PGND PGND R4 28.7Ω R5 41.2Ω PGND R2 6.34kΩ R28 6.8kΩ R20 D4 VCC C4B 100Ω 1N4148W C14 1µF PGND C5 15nF 1nF/2000V C28 1nF PGND PGND PGND SGND PGND Figure 20: Typical PSR Flyback Application Circuit (VIN = 41V to 57V, VOUT = 12V, IOUT = 6A) MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 44 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER PACKAGE INFORMATION QFN-32 (5mmx6mm) PIN 1 ID 0.30x45°TYP. PIN 1 ID MARKING PIN 1 ID INDEX AREA TOP VIEW BOTTOM VIEW SIDE VIEW NOTE: 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) EXPOSED PADDLE SIZE DOES NOT INCLUDE MOLD FLASH. 3) LEAD COPLANARITY SHALL BE 0.08 MILLIMETERS MAX. 4) JEDEC REFERENCE IS MO-220. 5) DRAWING IS NOT TO SCALE. RECOMMENDED LAND PATTERN MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 45 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER CARRIER INFORMATION Part Number Package Description Quantity/ Reel Quantity/ Tube Quantity/ Tray Reel Diameter Carrier Tape Width Carrier Tape Pitch MP8030GQJ-Z QFN-32 (5mmx6mm) 5000 N/A N/A 13in 12mm 8mm MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 46 MP8030 – 802.3AF/AT/BT DEVICE WITH FLYBACK/FORWARD CONTROLLER REVISION HISTORY Revision # 1.0 Revision Date 1/31/2022 Description Initial Release Pages Updated - Notice: The information in this document is subject to change without notice. Please contact MPS for current specifications. Users should warrant and guarantee that third-party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP8030 Rev. 1.0 1/31/2022 MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2022 MPS. All Rights Reserved. 47
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MP8030GQJ-P
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  • 500+17.03825500+2.11359
  • 1000+16.039281000+1.98967
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MP8030GQJ-P
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  • 1+41.789191+5.18393
  • 10+27.8957710+3.46046
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  • 100+20.21336100+2.50746
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库存:243