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MPQ8636AGLE-10-Z

MPQ8636AGLE-10-Z

  • 厂商:

    MPS(美国芯源)

  • 封装:

    VFQFN16

  • 描述:

    IC REG BUCK ADJUSTABLE 10A 16QFN

  • 数据手册
  • 价格&库存
MPQ8636AGLE-10-Z 数据手册
MPQ8636A-10 High Efficiency, 10A, 18V Synchronous, Step-Down Converter The Future of Analog IC Technology DESCRIPTION FEATURES The MPQ8636A-10 is a fully-integrated, highfrequency, synchronous, rectified, step-down, switch-mode converter. It offers a very compact solution to achieve 10A output current over a wide input supply range, with excellent load and line regulation. The MPQ8636A-10 operates at high efficiency over a wide output-current–load range. • • • The MPQ8636A-10 uses Constant-On-Time (COT) control to provide a fast transient response and ease loop stabilization. An external resistor programs the operating frequency from 200kHz to 1MHz, and the frequency keeps nearly constant as input supply varies with the feed-forward compensation. The default under-voltage lockout threshold is internally set at 4.1V, but a resistor network on the enable pin can increase this threshold. The soft-start pin controls the output-voltage startup ramp. An open-drain power-good signal indicates that the output is within nominal voltage range. It has fully-integrated protection features that include over-current protection, over-voltage protection and thermal shutdown. The MPQ8636A-10 requires a minimal number of readily-available standard external components and is available in a 16-Pin QFN 3mm×4mm package. • • • • • • • • Wide 4.5V-to-18V Operating Input Range 10A Output Current Optimal Low RDS(ON) Internal Power MOSFETs Per Device Proprietary Switching-Loss–Reduction Technique Adaptive COT for Ultrafast Transient Response 0.5% Reference Voltage Over 0°C to 70°C Junction Temperature Range Programmable Soft-Start Time Pre-Bias Start-Up Programmable Switching Frequency from 200kHz to 1MHz OCP, OVP and Thermal Shutdown Output Adjustable from 0.611V to 13V APPLICATIONS • • • • • • Telecom and Networking Systems Base Stations Servers Personal Video Recorders Flat-Panel Televisions and Monitors Distributed Power Systems All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Products, Quality Assurance page. “MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc. TYPICAL APPLICATION MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 1 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER ORDERING INFORMATION Part Number Package Top Marking MPQ8636AGLE-10* QFN-16(3mmx4mm) See Below * For Tape & Reel, add suffix –Z (e.g. MPQ8636AGLE-10–Z): TOP MARKING MP: MPS prefix; Y: year code; W: week code: 8636: first four digits of the part number; A: fifth digit of the part number; LLL: lot number; E: package type suffix; 10: part no, suffix PACKAGE REFERENCE TOP VIEW MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 2 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER (5) ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance Supply Voltage VIN ....................................... 21V VSW ........................................-0.3V to VIN + 0.3V VSW (30ns)...................................-3V to VIN + 3V VBST ...................................................... VSW + 6V VBST (30ns) ........................................ VSW + 6.5V Enable Current IEN(2)................................ 2.5mA All Other Pins .................................–0.3V to +6V (3) Continuous Power Dissipation (TA=+25°) QFN3X4……………………….…..…………2.7W Junction Temperature ...............................150°C Lead Temperature ....................................260°C Storage Temperature............... -65°C to +150°C Notes: 1) Exceeding these ratings may damage the device. 2) Refer to the section “Configuring the EN Control”. 3) The maximum allowable power dissipation is a function of the maximum junction temperature TJ(MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD(MAX)=(TJ(MAX)TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 4) The device is not guaranteed to function outside of its operating conditions. 5) Measured on JESD51-7, 4-layer PCB. Recommended Operating Conditions θJA θJC QFN-16 (3mmx4mm) ..............46 ....... 9 .... °C/W (4) Supply Voltage VIN ...........................4.5V to 18V Output Voltage VOUT .....................0.611V to 13V Enable Current IEN....................................... 1mA Operating Junction Temp. (TJ). -40°C to +125°C MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 3 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER ELECTRICAL CHARACTERISTICS VIN = 12V, TJ = -40°C to +125°C, unless otherwise noted. Parameters Symbol Condition Min Typ Max Units 0 1 μA 860 1000 μA Supply Current Supply Current (Shutdown) IIN VEN = 0V Supply Current (Quiescent) IIN VEN = 2V, VFB = 1V MOSFET High-Side Switch-On Resistance Low-Side Switch-On Resistance Switch Leakage 700 HSRDS-ON 19.6 mΩ LSRDS-ON 7.8 mΩ SWLKG VEN = 0V, VSW = 0V or 12V 0 10 μA Current Limit High-Side Peak Current Limit Low-Side Valley Current Limit Low-Side Negative Current Limit(6) (6) ILIMIT_PEAK 13 17.3 21.6 A ILIMIT_VALLEY 9.5 11 12.5 A ILIMIT_NEGATIVE -6.5 -5 -4.5 A Timer One-Shot ON Time Minimum On Time (6) Minimum OFF Time(6) τON RFREQ=453kΩ, VOUT=1.2V 250 ns τON_MIN 20 30 40 ns τOFF_MIN 50 100 150 ns VOVP_LATCH 127% 130% 133% VFB VUVP 47% 50% 53% VFB TJ = 0°C to +70°C 608 611 614 mV TJ = 0°C to +125°C 605 611 617 mV TJ = -40°C to +125°C 602 611 620 mV Over-Voltage and Under-Voltage Protection OVP Latch Threshold(6) UVP Threshold (6) Reference and Soft Start Reference Voltage VREF MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 4 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER ELECTRICAL CHARACTERISTICS (continued) VIN = 12V, TJ = -40°C to +125°C, unless otherwise noted. Parameters Feedback Current Soft Start Charging Current Symbol IFB ISS Condition VFB = 611mV VSS=0V Min 16 Typ 50 20 Max 100 25 Units nA μA 1.3 250 0 0 1.5 V mV Enable And UVLO Enable Input, Low Voltage Enable, Hysteresis Enable, Input Current VILEN VEN-HYS IEN 1.1 VEN = 2V VEN = 0V μA VCC Regulator VCC Under-Voltage Lockout, Threshold Rising VCC Under-Voltage Lockout, Threshold Hysteresis VCC Regulator VCC Load Regulation Power-Good Power-Good, Rising Threshold Power-Good, Falling Threshold Power-Good, Low-to High-Delay Power Good, Sink Current Capability Power Good, Leakage Current VCCVth 4.0 V VCCHYS 500 mV VCC 5.0 0.5 V % Icc=5mA PGVth-Hi PGVth-Lo PGTd 87% IOL VOL=600mA IPG_LEAK VPG = 3.3V 91% 80% 2.5 94% VFB VFB ms 12 mA 10 nA 25 °C °C Thermal Protection Thermal Shutdown(6) Thermal Shutdown, Hysteresis TSD 150 Note: 6) Guaranteed by design. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 5 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER TYPICAL CHARACTERISTICS MPQ8636A-10, VIN = 12V, VOUT = 1V, L = 1µH, TA = 25°C, unless otherwise noted. Supply Current (Shutdown) vs. Input Voltage 2 Supply Current (Quiescent) vs. Input Voltage EN= 0V 1000 SS Charge Current vs. Temperature EN= 2V, VFB= 1V 25 TJ=125°C TJ=25°C 1.5 800 TJ=125°C 1 TJ=-40°C 600 TJ=-40°C 5 10 15 20 400 25 0 INPUT VOLTAGE (V) 15 20 10 -50 25 EN THRESHOLD (V) 7 4 50 100 PG RISING DELAY (ms) Rising_Threshold 90 80 Falling_Threshold 70 100 1 150 Rising_Threshold Falling_Threshold 0.5 3 100 50 1.5 0 -50 150 PG Threshold vs. Temperature 0 50 100 150 5 2 0 0 VCC UVLO Threshold vs. Temperature EN Threshold vs. Temperature EN= 2V 60 -50 10 INPUT VOLTAGE (V) EN Leakage Current vs. Temperature 1 -50 5 VCC UVLO THRESHOLD (V) 0 0 EN LEAKAGE CURRENT (nA) 15 TJ=25°C 0.5 10 20 0 50 100 150 4 3 2 -50 Rising_Threshold Falling_Threshold 0 50 100 150 PG Rising Delay vs. Temperature 2.5 2 1.5 1 -50 0 50 100 150 MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 6 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER TYPICAL CHARACTERISTICS (continued) MPQ8636A-10, VIN = 12V, VOUT = 1V, L = 1µH, TA = 25°C, unless otherwise noted. 20 15 5 18 13 4.8 16 11 4.6 14 9 4.4 12 7 4.2 10 0 5 10 15 20 25 5 0 5 10 15 20 25 4 -50 5 700 1100 4.8 600 900 4.6 500 700 4.4 400 500 4.2 300 300 4 -50 0 50 100 150 200 -50 600 35 500 30 0 50 100 150 100 100 0 300 50 500 100 700 150 900 25 400 20 300 15 200 10 100 0 5 1 3 5 7 9 0 0 2 4 6 8 10 MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 7 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS 95 95 1980 90 90 1585 85 1190 80 795 75 400 EFFICIENCY (%) EFFICIENCY (%) MPQ8636A-10, VIN = 12V, VOUT = 1V, L = 1µH, TA = 25°C, unless otherwise noted. 85 80 75 70 1 2 3 4 5 6 7 8 9 10 70 1 2 OUTPUT CURRENT (A) 3 4 5 6 7 8 9 10 5 1 OUTPUT CURRENT (A) 2 3 4 5 6 7 8 9 10 OUTPUT CURRENT (A) Load Regulation vs. Output Current 100 1980 0.4 0.3 95 1585 0.2 90 1190 0.1 85 795 0 -0.1 80 -0.2 400 75 5 1 2 3 4 5 6 7 8 9 10 OUTPUT CURRENT (A) 70 1 -0.3 2 3 4 5 6 7 8 9 10 OUTPUT CURRENT (A) -0.4 0 2 4 6 8 OUTPUT CURRENT (A) 10 Line Regulation vs. Input Voltage 0.2 0 -0.2 -0.4 -0.6 -0.8 -1 -1.2 0 5 10 15 INPUT VOLTAGE (V) 20 MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 8 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) MPQ8636A-10, VIN=12V, VOUT =1V, L=1µH, TA=+25°C, unless otherwise noted. Dead Time (on) Dead Time (off) Input/Output Voltage Ripple IOUT = 10A IOUT = 10A IOUT = 0A VOUT (AC) 20mV/div. VIN (AC) 20mV/div. SW 2V/div. SW 10V/div. SW 2V/div. IL 2A/div. Input/Output Voltage Ripple IOUT = 10A VOUT (AC) 20mV/div. Power Good through EN Start Up Power Good through EN Shutdown IOUT = 0.5A, CSS = 33nF, IOUT = 0.5A, CSS = 33nF, EN 5V/div. EN 5V/div. SW 10V/div. VOUT 500mV/div. VOUT 500mV/div. IL 10A/div. PG 5V/div. PG 5V/div. VIN (AC) 100mV/div. Start Up Through VIN Start Up Through VIN VOUT 500mV/div. VIN 5V/div. SW 10V/div. IL 2A/div. Shutdown Through VIN IOUT = 0A IOUT = 10A IOUT = 0A VOUT 500mV/div. VIN 10V/div. SW 10V/div. IL 10A/div. VOUT 500mV/div. VIN 5V/div. SW 10V/div. IL 2A/div. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 9 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER TYPICAL PERFORMANCE CHARACTERISTICS (continued) MPQ8636AGLE-10, VIN=12V, VOUT =1V, L=1µH, TA=+25°C, unless otherwise noted. Shutdown Through VIN IOUT = 10A Start up through EN Start up through EN IOUT = 0A IOUT = 10A VOUT 1V/div. VOUT 500mV/div. VOUT 500mV/div. EN 5V/div. VIN 5V/div. SW 10V/div. EN 5V/div. SW 10V/div. SW 10V/div. IL 2A/div. IL 10A/div. IL 10A/div. Shutdown Through EN Shutdown Through EN IOUT = 0A IOUT = 10A VOUT 1V/div. VOUT 500mV/div. VOUT (AC) 100mV/div. EN 5V/div. EN 5V/div. SW 10V/div. SW 10V/div. IL 2A/div. IL 10A/div. IL 5A/div. Thermal Shutdown Thermal Recovery IOUT = 0A IOUT = 0A VOUT 500mV/div. VOUT 500mV/div. SW 10V/div. SW 10V/div. IL 2A/div. IL 2A/div. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 10 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER PIN FUNCTIONS PIN # Name 1 EN 2 FREQ 3 FB 4 SS 5 AGND 6 PG 7 VCC 8 BST 9, 14 IN 10, 11, 12, 13 PGND 15, 16 SW Description Enable. Digital input that turns the regulator on or off. Drive EN high to turn on the regulator; drive it low to turn it off. Connect EN to IN through a pull-up resistor or a resistive voltage divider for automatic startup. Do not float this pin. Frequency Set. Require a resistor connected between FREQ and IN to set the switching frequency. The input voltage and the resistor connected to the FREQ pin determine the ON time. The connection to the IN pin provides line feed-forward and stabilizes the frequency during input voltage’s variation. Feedback. Connect to the tap of an external resistor divider from the output to GND to set the output voltage. FB is also configured to realize over-voltage protection (OVP) by monitoring output voltage. MPQ8636A-10 provide Latch-OFF OVP mode. Please refer to the section “Over-Voltage-Protection (OVP)”. Place the resistor divider as close to FB pin as possible. Avoid using vias on the FB traces. Soft-Start. Connect an external capacitor to program the soft start time for the switch mode regulator. Analog Ground. The control circuit reference. Power-Good. The output is an open drain signal. Requires a pull-up resistor to a DC voltage to indicate HIGH if the output voltage exceeds 91% of the nominal voltage. There is a delay from FB ≥ 91% to when PG goes high. Internal 5V LDO Output. Powers the driver and control circuits. Decouple with a ≥1µF ceramic capacitor as close to the pin as possible. For best results, use X7R or X5R dielectric ceramic capacitors for their stable temperature characteristics. Bootstrap. Require a capacitor connected between SW and BST pins to form a floating supply across the high-side switch driver. Supply Voltage. Supplies power to the internal MOSFET and regulator. The MPQ8636A10 operates from a 4.5V-to-18V input rail. Requires an input decoupling capacitor. Connect using wide PCB traces and multiple vias. System Ground. Reference ground of the regulated output voltage. PCB layout requires extra care. Connect using wide PCB traces. Switch Output. Connect to the inductor and bootstrap capacitor. The high-side switch drives the pin up to the VIN during the PWM duty cycle’s ON time. The inductor current drives the SW pin negative during the OFF-time. The low-side switch’s ON-resistance and the internal Schottky diode clamp the negative voltage. Connect using wide PCB traces. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 11 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER BLOCK DIAGRAM Figure 1— Functional Block Diagram MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 12 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER OPERATION The MPQ8636A-10 is a fully-integrated, synchronous, rectified, step-down, switch-mode converter. It uses constant-on-time (COT) control to provide a fast transient response and ease loop stabilization. At the beginning of each cycle, the high-side MOSFET (HS-FET) turns ON when the feedback voltage (VFB) drops below the reference voltage (VREF), which indicates an insufficient output voltage. The input voltage and the frequency-set resistor determine the ON period as follows: 6.1× RFREQ (kΩ ) τON (ns) = VIN (V) − 0.4 (1) After the ON period elapses, the HS-FET turns off. It turns ON again when VFB drops below VREF. By repeating this operation, the converter regulates the output voltage. The integrated lowside MOSFET (LS-FET) turns on when the HSFET is OFF to minimize the conduction loss. There is a dead short (or shoot-through) between input and GND if both HS-FET and LS-FET turn on at the same time. A dead-time (DT) internally generated between HS-FET OFF and LS-FET ON, or LS-FET OFF and HS-FET ON avoids shoot-through. PWM Operation MPQ8636A-10 always functions in continuousconduction mode (CCM), meaning the inductor current can go negative in light-load conditions. Figure 2 shows CCM operation. When VFB is below VREF, HS-FET turns on for a fixed interval determined by the one- shot on-timer, as per equation 1. When the HS-FET turns off, the LSFET turns on until the next period. In CCM operation, the switching frequency is fairly constant and is also called PWM mode. Switching Frequency Selecting the switching frequency requires trading off between efficiency and component size. Low-frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductor and capacitor values to minimize the output voltage ripple. For MPQ8636A-10,set the ON time using the FREQ pin to set the frequency for steady-state operation on CCM. The MPQ8636A-10 uses adaptive constant-ontime (COT) control, though the IC lacks a dedicated oscillator. Connect the FREQ pin to the IN pin through the resistor (RFREQ) so that the input voltage is feed-forwarded to the one-shot ON-time timer. When operating in steady state at CCM, the duty ratio stays at VOUT/VIN, so the switching frequency is fairly constant over the input voltage range. Set the switching frequency as follows: fSW (kHz) = 106 6.1× RFREQ (kΩ) VIN (V) × + τDELAY (ns) VIN (V) − 0.4 VOUT (V) (2) Where τDELAY is the comparator delay of about 5ns. Typically, the MPQ8636A-10 is set to 200kHz to 1MHz applications. It is optimized to operate at high switching frequencies at high efficiency: high switching frequencies allow for physically smaller LC filter components to reduce the PCB footprint. Jitter and FB Ramp Slope Figure 3 shows jitter occurring in PWM mode. When there is noise on the VFB descending slope, the HS-FET ON time deviates from its intended point and produces jitter, and influences system stability. The VFB ripple’s slope steepness dominates the noise immunity, though its magnitude has no direct effect. Figure 2—PWM Operation MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 13 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER VOUT L SW R4 C4 IR4 IC4 R9 R1 IFB Ceramic FB Figure 5—Simplified Circuit in PWM Mode with External Ramp Compensation Figure 3—Jitter in PWM Mode Ramp with a Large ESR Capacitor Using POSCAPs or other large-ESR capacitors as the output capacitor results in the ESR ripple dominating the output ripple . The ESR also significantly influences the VFB slope. Figure 4 shows the simplified equivalent circuit in PWM mode with the HS-FET OFF and without an external ramp circuit. SW L FB Figure 5 shows the simplified equivalent circuit in PWM mode with the HS-FET OFF and an external ramp compensation circuit (R4, C4). Design the external ramp based on the inductor ripple current. Select C4, R9, R1 and R2 to meet the following condition: 1 2π × f SW × C4 (4) (5) Then estimate the ramp on VFB as: POSCAP VRAMP = R2 Figure 4—Simplified Circuit in PWM Mode without External Ramp Compensation (3) Where τSW is the switching period. Ramp with a Small ESR Capacitor Use an external ramp when using ceramic output capacitors because the ESR ripple is not high enough to stabilize the system. VIN − VOUT ⎛ R1//R2 ⎞ (6) × τ ON × ⎜ ⎟ R4 × C4 ⎝ R1//R2 + R9 ⎠ The descending slope of the VFB ripple then follows: To realize the stability without an external ramp, usually select the ESR value as follows: R ESR 1 ⎛ R1× R2 ⎞ + R9 ⎟ ×⎜ 5 ⎝ R1 + R2 ⎠ IR 4 = IC 4 + IFB ≈ IC 4 ESR τ SW τ + ON 2 ≥ 0.7 × π C OUT < Where: VOUT R1 R2 VSLOPE = − VOUT VRAMP = τ OFF R4 × C4 (7) Equation 7 shows that if there is instability in PWM mode, reduce either R4 or C4. If C4 is irreducible due to equation 4 limitations, then reduce R4. For a stable PWM operation, design Vslope based on equation 8. − VSLOPE τSW τ + ON − RESR × COUT I × 10-3 0.7 × π 2 ≥ × VOUT + OUT 2 × L × COUT τSW − τON (8) Where IOUT is the load current. Configuring the EN Control The regulator turns on when EN goes high; conversely it turns off when EN goes low. Do not float the pin. For automatic start-up. pull the EN pin up to input voltage through a resistive voltage divider. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 14 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER Choose the values of the pull-up resistor (RUP from the IN pin to the EN pin) and the pull-down resistor (RDOWN from the EN pin to GND) to determine the automatic start-up voltage: VIN−START = 1.5 × (RUP + RDOWN ) (V) RDOWN (9) For example, for RUP=100kΩ and RDOWN=51kΩ, the VIN-START is set at 4. 44V. To reduce noise, add a 10nF ceramic capacitor from EN to GND. An internal zener diode on the EN pin clamps the EN pin voltage to prevent runaway. The maximum pull-up current, assuming the worstcase 6V, for the internal zener clamp should be less than 1mA. Therefore, when driving EN with an external logic signal, use an EN voltage less than 6V. When connecting EN to IN through a pull-up resistor or a resistive voltage divider, select a resistance that ensures a maximum pull-up current of less than 1mA. If using a resistive voltage divider and VIN exceeds 6V, then the minimum resistance for the pull-up resistor, RUP, should meet: VIN − 6V 6V − ≤ 1mA RUP RDOWN (10) With only RUP (the pull-down resistor, RDOWN, is not connected), then the VCC UVLO threshold determines VIN-START, so the minimum resistor value is: RUP ≥ VIN − 6V (Ω) 1mA (11) A typical pull-up resistor is 100kΩ. Soft Start The MPQ8636A-10 employs a soft start (SS) mechanism to ensure a smooth output during power-up. When the EN pin goes HIGH, an internal current source (20μA) charges the SS capacitor. The SS capacitor voltage overtakes the REF voltage to the PWM comparator. The output voltage smoothly ramps up with the SS voltage. Once the SS voltage reaches the REF voltage, it continues ramping up while VREF takes over the PWM comparator. At this point, soft-start finishes and the device enters steady-state operation. Determine the SS capacitor value as follows: CSS ( nF ) = τSS ( ms ) × ISS ( μA ) VREF ( V ) (12) If the output capacitors are large, then avoid setting a short SS time or risk hitting the current limit during SS. Use a minimum value of 4.7nF if the output capacitance value exceeds 330μF. Pre-Bias Startup The MPQ8636A-10 has been designed for monotonic startup into pre-biased loads. If the output is pre-biased to a certain voltage during startup, the IC will disable switching for both high-side and low-side switches until the voltage on the soft-start capacitor exceeds the sensed output voltage at the FB pin. Power Good (PG) The MPQ8636A-10 has a power-good (PG) output. The PG pin is the open drain of a MOSFET. Connect it to VCC or some other voltage source that measures less than 5.5V through a pull-up resistor (typically 100kΩ). After applying the input voltage, the MOSFET turns on so that the PG pin is pulled to GND before the SS is ready. After the FB voltage reaches 91% of the REF voltage, the PG pin is pulled HIGH after a 2.5ms delay. When the FB voltage drops to 80% of the REF voltage or exceeds 120% of the nominal REF voltage, the PG pin is pulled LOW. If the input DC source fails to power the MPQ8636A-10, the PG pin is also pulled low even though this pin is tied to an external DC source through a pull-up resistor (typically 100kΩ). Over-Current Protection (OCP) The MPQ8636A-10 features three current-limit levels for over-current conditions: high-side peak current limit, low-side valley current limit and lowside negative current limit. High-Side Peak Current Limit: The part has a cycle-by-cycle over-current limiting function. The device monitors the inductor current during the MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 15 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER HS-FET ON state. When the sensed inductor current hits the peak current limit, the output of over-current comparator goes high, the device enters OCP mode immediately and turns off the HS-FET and turns on the LS-FET. Low-Side Valley Current Limit: The device also monitors the inductor current during the LS-FET ON state. When ILIM=1 and at the end of the OFF time, the LS-FET sourcing current is compared to the internal positive-valley–current limit. If the valley current limit is less than the LSFET sourcing current, the HS-FET remains OFF and the LS-FET remains ON for the next ON time. When the LS-FET sourcing current drops below the valley current limit, the HS-FET turns on again. In an over-current condition, the load current exceeds the current to the output capacitor; thus the output voltage tends to fall off. Eventually, it will end up with crossing the under voltage protection threshold and latch off. Low-Side Negative Current Limit: If the sensed LS-FET negative current exceeds the negative current limit, the LS-FET turns off immediately and stays OFF for the remainder of the OFF period. In this situation, both MOSFETs are OFF until the end of a fixed interval. The HS-FET body diode conducts the inductor current for the fixed time. Over/Under-Voltage Protection (OVP/UVP) The MPQ8636A-10 monitors the output voltage using the FB pin connected to the tap of a resistor divider to detect output over-voltage. If the FB voltage exceeds the nominal REF voltage but remains lower than 120% of the REF voltage (0.611V), both MOSFETs are off. If the FB voltage exceeds 120% of the REF voltage but remains below 130%, the LS-FET turns on while the HS-FET remains off. The LSFET remains on until the FB voltage drops below 110% of the REF voltage or the low-side negative current limit is hit. If the FB voltage exceeds 130% of the REF voltage, then the device is latched off. Need cycle the input power supply or EN to restart. If the FB voltage becomes lower than 50% of the REF voltage, the UVP comparator output goes high; then the device is latched off. Need cycle the input power supply or EN to restart. UVLO Protection The MPQ8636A-10 has under-voltage lockout protection (UVLO). When the VCC voltage exceeds the UVLO rising-threshold voltage, the MPQ8636A-10 powers up. It shuts off when the VCC voltage falls below the UVLO falling threshold voltage. This is non-latch protection. The MPQ8636A-10 is disabled when the VCC voltage falls below 3.3 V. If an application requires a higher UVLO threshold, use the two external resistors connected to the EN pin as shown in Figure 6 to adjust the startup input voltage. For best results, use the enable resistors to set the input-voltage falling threshold (VSTOP) above 3.6V. Set the rising threshold (VSTART) to provide enough hysteresis to account for any input supply variations. IN R UP R DOWN EN Comparator EN Figure 6—Adjustable UVLO Threshold Thermal Shutdown The MPQ8636A-10 has thermal shutdown. The IC internally monitors the junction temperature. If the junction temperature exceeds the threshold value (minimum 150°C), the converter shuts off. This is a non-latch protection. There is about 25°C hysteresis. Once the junction temperature drops to about 125°C, it initiates a soft startup. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 16 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER APPLICATION INFORMATION Selecting the Output-Voltage-Large-ESR Capacitors For applications that electrolytic capacitor or POS capacitor with a large ESR is set as output capacitors. The feedback resistors—R1 and R2, as shown in Figure 7—set the output voltage. SW POSCAP Figure 7—Simplified POSCAP Circuit First, choose a value for R2 that balances between high quiescent current loss (low R2) and high noise sensitivity on FB (high R2). A typical value falls within 5kΩ to 50kΩ, using a comparatively larger R2 when VOUT is low, and a smaller R2 when VOUT is high. Then calculate R1 as follows, which considers the output ripple: 1 × ΔVOUT − VREF 2 × R2 VREF Selecting the Output-Voltage Small-ESR Capacitors FB R4 VOUT C4 R9 R2 − R4 + R9 (14) For PWM operation, estimate VFB(AVG) from equation 15. VFB( AVG ) = VREF + R1 R9 < R1 = When using a low-ESR ceramic capacitor on the output, add an external voltage ramp to the FB pin consisting of R4 and C4. The ramp voltage, VRAMP, and the resistor divider influence the output voltage, as shown in Figure 8. Calculate VRAMP as shown in equation 6. Select R2 to 1 × VRAMP 2 × R2 1 + × VRAMP 2 VOUT − VREF − VREF Figure 8—Simplified Ceramic Capacitor Circuit 1 R1× R2 × 5 R1 + R2 (16) Using equations 14 and 15 to calculate the output voltage can be complicated. To simplify the R1 calculation in equation 14, add a DCblocking capacitor, CDC, to filter the DC influence from R4 and R9. Figure 9 shows a simplified circuit with external ramp compensation and a DC-blocking capacitor. The addition of this capacitor, simplifies the R1 calculation as per equation 17 for PWM mode operation. Ceramic R2 1 R1 // R2 (15) × VRAMP × 2 R1 // R2 + R9 Usually, R9 is 0Ω, though it can also be set following equation 16 for better noise immunity. It should also be less than 20% of R1//R2 to minimize its influence on VRAMP. (13) Where ΔVOUT is the output ripple determined by equation 22. L VFB(AVG) Where VFB(AVG) is the average FB voltage. VFB(AVG) varies with the VIN, VOUT, and load condition, where the load regulation is strictly related to the VFB(AVG). Also the line regulation is related to the VFB(AVG); improving the load or line regulation involves a lower VRAMP that meets equation 8. R2 VOUT − R2 VOUT − VFB(AVG) ESR R1 SW R1 = VOUT L FB R1 = balance between high quiescent current loss and FB noise sensitivity. Choose R2 within 5kΩ to 50kΩ, using a larger R2 when VOUT is low, and a smaller R2 when VOUT is high. Determine the value of R1 as follows: (17) For best results, select a CDC value at least 10×C4 for better DC-blocking performance, but MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 17 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER smaller than 0.47µF to account for start-up performance. To use a larger CDC for better FB noise immunity, reduce R1 and R2 to limit effects on system start-up. Note that even with CDC, the load and line regulation are still related to VRAMP. SW FB L R4 VOUT C4 The worst-case condition occurs at VIN = 2VOUT, where: IOUT 1 × 4 f SW × CIN The output capacitor maintains the DC output voltage. Use ceramic capacitors or POSCAPs. Estimate the output voltage ripple as: Figure 9—Simplified Ceramic Capacitor Circuit with DC-Blocking Capacitor Input Capacitor The input current to the step-down converter is discontinuous, and therefore, requires a capacitor to supply the AC current to the stepdown converter while maintaining the DC input voltage. Use ceramic capacitors for best performance. During layout, place the input capacitors as close to the IN pin as possible. The capacitance can vary significantly with temperature. Use capacitors with X5R and X7R ceramic dielectrics because they are fairly stable over a wide temperature range. The capacitors must also have a ripple current rating that exceeds the converter’s maximum input ripple current. Estimate the input ripple current as follows: VOUT V × (1 − OUT ) VIN VIN (21) Output Capacitor Ceramic (18) The worst-case condition occurs at VIN = 2VOUT, where: I = OUT 2 IOUT V V × OUT × (1 − OUT ) (20) fSW × CIN VIN VIN ΔVIN = R2 ICIN ΔVIN = R1 C DC ICIN = IOUT × Estimate the input voltage ripple as follows: ΔVOUT = VOUT V 1 × (1 − OUT ) × (R ESR + ) (22) f SW × L VIN 8 × f SW × C OUT When using ceramic capacitors, the capacitance dominates the impedance at the switching frequency. The capacitance also dominates the output voltage ripple. For simplification, estimate the output voltage ripple as: ΔVOUT = VOUT 8 × fSW × L × C OUT For simplification, choose an input capacitor with an RMS current rating that exceeds half the maximum load current. × (1 − VOUT ) (23) VIN The ESR only contributes minimally to the output voltage ripple, thus requiring an external ramp to stabilize the system. Design the external ramp with R4 and C4 as per equations 4, 7 and 8. The ESR dominates the switching-frequency impedence for POSCAPs. The ESR ramp voltage is high enough to stabilize the system, thus eliminating the need for an external ramp. Select a minimum ESR value around 12mΩ to ensure stable converter operation. For simplification, the output ripple can be approximated as: ΔVOUT = (19) 2 VOUT V × (1 − OUT ) × R ESR f SW × L VIN (24) Inductor The inductor supplies constant current to the output load while being driven by the switching input voltage. A larger-value inductor results in The input capacitance value determines the converter input voltage ripple. Select a capacitor value that meets any input-voltage–ripple requirements. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 18 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER less ripple current and lower output-ripple voltage, but is larger physical size, has a higher series resistance, and/or lower saturation current. Generally, select an inductor value that allows the inductor peak-to-peak ripple current to equal 30% to 40% of the maximum switch current limit. Also, design for a peak inductor current that is below the maximum switch current limit. The inductance value can be calculated as: VOUT V L= × (1 − OUT ) f SW × ΔIL VIN (25) Where ΔIL is the peak-to-peak inductor ripple current. Choose an inductor that will not saturate under the maximum inductor peak current. The peak inductor current can be calculated as: ILP = IOUT + VOUT V × (1 − OUT ) 2 × f SW × L VIN (26) Table 1 lists a few highly-recommended highefficiency inductors. Table 1—Inductor Selector Guide Part Number Manufacturer Inductance (µH) DCR (mΩ) Current Rating (A) Dimensions L x W x H (mm3) Switching Frequency (kHz) 744325072 Wurth 0.72 1.35 35 10.2 x 10.5 x 4.7 500 FDU1250C-1R0M FDA1055-1R5M 744325180 TOKO TOKO Wurth 1 1.5 1.8 1.72 2.8 3.5 31.3 24 18 13.3 x 12.1 x 5 11.6 x 10.8 x 5.5 10.2 x 10.5 x 4.7 500 500 500 Typical Design Parameter Tables The following tables include recommended component values for typical output voltages (1V, 2.5V, 3.3V) and switching frequency (500kHz). Refer to Table 2 for design cases without external ramp compensation and Table 3 for design cases with external ramp compensation. An external ramp is not needed when using highESR capacitors, such as electrolytic or POSCAPs. Use an external ramp when using low-ESR capacitors, such as ceramic capacitors. For cases not listed in this datasheet, an excel spreadsheet provided by local sales representatives can assist with the calculations. Table 2—fSW=500kHz, VIN=12V VOUT (V) 1 2.5 3.3 L (μH) 0.72 1.5 1.8 R1 (kΩ) 13.3 63.4 91 R2 (kΩ) 20 20 20 R7 (kΩ) 357 887 1200 Table 3—fSW=500kHz, VIN=12V VOUT (V) 1 2.5 3.3 L (μH) 0.72 1.5 1.8 R1 (kΩ) 13.7 66.5 95.3 R2 (kΩ) 20 20 20 R4 (kΩ) 750 1000 1200 MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. C4 (pF) 220 220 220 R7 (kΩ) 357 887 1200 19 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER TYPICAL APPLICATION (7) V IN C1A 10uF C1B 10uF C1C C1D R3 BST IN R7 0 C3 0.1uF L1 1uH, TOKO FDU1250C-1R0M R5 0.1uF 0.1uF 100K 357K VOUT SW FREQ R1 MPQ8636A-10 13.7K EN R6 1uF 100K C2B C2A 220uF/20mƒ‚ 0.1uF FB VCC C5 + R2 SS 20K C6 33nF PG PGND AGND Figure 10 — Typical Application Circuit with No External Ramp MPQ8636A-10, VIN=12V, VOUT=1V, IOUT=10A, fSW=500kHz V IN C1A 10uF C1B 10uF C1C C1D 0.1uF 0.1uF R7 BST IN R3 0 R5 100K 357K C3 0.1uF L1 1uH, TOKO FDU1250C-1R0M VOUT SW FREQ R4 MPQ8636A-10 330K EN FB VCC C5 R6 1uF 100K C4 220pF R9 100 R1 13.7K C2A C2B C2C 47uF 47uF 47uF 0.1uF C2D C2E 0.1uF R2 SS 20K C6 33nF PG PGND AGND Figure 11 — Typical Application Circuit with Low ESR Ceramic Capacitor MPQ8636A-10, VIN=12V, VOUT=1V, IOUT=10A, fSW=500kHz V IN C1A 10uF C1B 10uF C1C R7 C1D 0.1uF 0.1uF BST IN R5 100K 357K 0 C3 0.1uF FREQ VOUT R4 MPQ8636A-10 330K EN FB VCC C5 R6 1uF 100K L1 1uH, TOKO FDU1250C-1R0M SW C4 220pF CDC 10nF R1 13.7K C2A C2B C2C 47uF 47uF 47uF 0.1uF C2D C2E 0.1uF R2 SS C6 33nF PG PGND 20K AGND Figure 12 — Typical Application Circuit with Low ESR Ceramic Capacitor and DC-Blocking Capacitor. MPQ8636A-10, VIN=12V, VOUT=1V, IOUT=10A, fSW=500kHz NOTE: 7) The all application circuits’ steady states are OK, but other performances are not tested. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 20 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER LAYOUT RECOMMENDATION 1. Place high current paths (GND, IN, and SW) very close to the device with short, direct and wide traces. 2. Two-layer IN copper layers are required to achieve better performance. Respectively put at least a decoupling capacitor on both Top and Bottom layers and as close to the IN and GND pins as possible. Also, several vias with 18mil diameter and 8mil hole- size are required to be placed under the device and near input capacitors to help on the thermal dissipation, also reduce the parasitic inductance. 3. Put a decoupling capacitor as close to the VCC and AGND pins as possible. 4. Keep the switching node (SW) plane as small as possible and far away from the feedback network. 5. Place the external feedback resistors next to the FB pin. Make sure that there are no vias on the FB trace. The feedback resistors should refer to AGND instead of PGND. 6. Keep the BST voltage path (BST, C3, and SW) as short as possible. 7. Recommend strongly a four-layer layout to improve thermal performance. VIN RFREQ C1C C1D C1E C3 VOUT R4 C4 R1 EN C2 MPQ8636A-10 FB VCC C5 The detailed application schematic is shown in Figure 11. The typical performance and circuit waveforms have been shown in the Typical Performance Characteristics section. For more device applications, please refer to the related Evaluation Board Datasheets. L1 SW FREQ R5 Table 4—Design Example 4.5-18V VIN 1V VOUT 500kHz fSW BST IN C1A C1B Design Example Below is a design example following the application guidelines for the specifications: R3 SS R2 C6 PG PGND AGND Figure 13—Schematic for PCB Layout Guide Top Layer Figure 14—Recommend Input Capacitor Placement for QFN 3mmx4mm MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 21 MPQ8636A-10 –10A, 18V, SYNCHRONOUS, STEP-DOWN CONVERTER PACKAGE INFORMATION QFN-16 (3mm×4mm) NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MPQ8636A-10 Rev. 1.01 www.MonolithicPower.com 1/5/2016 MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 22
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