GRM0225C1C220JD05L

Chip Monolithic Ceramic Capacitor for General GRM0225C1C220JD05_ (01005, C0G, 22pF, DC16V) _: packaging code Reference Sheet 1.Scope This product specification is applied to Chip Monolithic Ceramic Capacitor used for General Electronic equipment. 　　 2.MURATA Part NO. System (Ex.) GRM 02 2 (2)T Dimensions (1)L/W Dimensions 5C 1C (3)Temperature Characteristics 220 J (5)Nominal (6)Capacitance Tolerance Capacitance (4)Rated Voltage D05 3. Type & Dimensions (Unit:mm) g (1)-1 L (1)-2 W (2) T e 0.4±0.02 0.2±0.02 0.2±0.02 0.07 to 0.14 0.13 min. 4.Rated value (3) Temperature Characteristics (Public STD Code):C0G(EIA) Temp. coeff Temp. Range or　Cap. Change (Ref.Temp.) 0±30 ppm/°C 25 to 125 °C (25 °C) (4) Rated Voltage DC 16 V (6) (5) Nominal Capacitance Capacitance Tolerance 22 pF ±5 % Specifications and Test Methods (Operating Temp. Range) -55 to 125 °C 5.Package mark (8) Packaging Packaging Unit L f180mm Reel EMBOSSED W4P1 40000 pcs./Reel Product specifications in this catalog are as of Apr.12,2015,and are subject to change or obsolescence without notice. Please consult the approval sheet before ordering. Please read rating and !Cautions first. GRM0225C1C220JD05-01 1 L (7)Murata’s (8)Packaging Control Code Code ■SPECIFICATIONS AND TEST METHODS Specification No Item 1 Operating Temperature Range Temperature Compensating Type －55℃ to 125℃ 2 Rated Voltage See the previous pages. 3 Appearance No defects or abnormalities. 4 Dimension Within the specified dimensions. 5 Dielectric Strength No defects or abnormalities. 6 Insulation Resistance More than 10,000MΩ or 500Ω ∙F (whichever is smaller) 7 Capacitance Within the specified tolerance. 30pF and over:Q≧1000 8 Q/ Dissipation Factor (D.F.) 30pF and below:Q≧400+20C C:Nominal Capacitance(pF) 9 Capacitance No bias Temperature Characteristics Within the specified tolerance.(Table A-1) Capacitance Drift * Within ±0.2% or ±0.05pF (Whichever is larger.) *Not apply to 1X/25V Test Method High Dielectric Constant Type R6 : －55℃ to 85℃ R7 : －55℃ to 125℃ C8 : －55℃ to 105℃ E4 : 10℃ to 85℃ F5 : －30℃ to 85℃ L8, R9 : －55℃ to 150℃ Reference Temperature : 25℃ The rated voltage is defined as the maximum voltage which may be applied continuously to the capacitor. When AC voltage is superimposed on DC voltage, VP-P or VO-P, whichever is larger, should be maintained within the rated voltage range. Visual inspection. Using calipers. (GRM02 size is based on Microscope.) No failure should be observed when 300% of the rated voltage (ΔC to 7U and 1X) or 250% of the rated voltage (R6,R7,C8,E4,F5,L8 and R9) is applied between the terminations for 1 to 5 seconds, provided the charge/discharge current is less than 50mA. The insulation resistance should be measured with a DC voltage not exceeding the rated voltage at 25℃ and 75%RH max. and within 2 minutes of charging, provided the charge/discharge current is less than 50mA. The capacitance/Q/D.F. should be measured at 25℃ at the frequency and voltage shown in the table. ［R6,R7,C8,L8］ W.V.:100V : 0.025max.(C＜0.068mF) : 0.05max.(C≧0.068mF) W.V.:50V/25V : 0.025max. W.V.:16V/10V : 0.035max. W.V.:6.3V/4V : 0.05max.(C＜3.3mF) : 0.1max.(C≧3.3mF) [R9] W.V.:50V : 0.05max. [E4] W.V.:25Vmin : 0.025max. [F5] W.V.:25Vmin : 0.05max. (C＜0.1mF) : 0.09max.(C≧0.1mF) W.V.:16V/10V : 0.125max. W.V.:6.3V : 0.15max. R6 : Within ±15% (-55°C to +85°C) R7 : Within ±15% (-55°C to +125°C) C8 : Within ±22% (-55°C to +105°C) L8 : Within ±15% (-55°C to +125°C) : Within +15/-40% (+125°C to +150°C) R9 : Within ±15% (-55°C to +150°C) E4 : Within +22/-56% (+10°C to +85°C) F5 : Within +22/-82% (-30°C to +85°C) (1)Temperature Compensating Type Capacitance C≦1000pF C＞1000pF Frequency 1±0.1MHz 1±0.1kHz Voltage 0.5 to 5Vrms 1±0.2Vrms (2)High Dielectric Constant Type Capacitance C≦10μF C＞10μF E4 Frequency 1±0.1kHz 120±24Hz 1±0.1kHz Voltage 1±0.2Vrms 0.5±0.1Vrms 0.5±0.05Vrms The capacitance change should be measured after 5min. at each specified temp. stage. (1)Temperature Compensating Type The capacitance drift is calculated by dividing the differences between the maximum and minimum measured values in the step 1,3 and 5 by the cap. value in step 3. Step 1 2 3 4 5 Temperature(C) 25±2 -55±3 25±2 125±3(for ΔC) 85±3(for other TC) 25±2 (2)High Dielectric Constant Type Step 1 2 3 4 5 Temperature(C) 25±2 Min.Operating Temp.±3 25±2 Max.Operating Temp.±3 25±2 Temp. of Step 2 : R7,R6,C8,L8,R9 : -55±3°C E4 : +10±3°C F5 : -30±3°C Temp. of Step 4 : R7 : +125±3°C R9,L8 : +150±3°C R6,E4,F5 : +85±3°C C8 : +105±3°C 10 Adhesive Strength of Termination No removal of the terminations or other defect should occur. JEMCGS-0015R 2 ･Initial measurement for high dielectric constant type Perform a heat treatment at 150 +0/-10°C for one hour and then set for 24±2 hours at room temperature. Perform the initial measurement. Solder the capacitor on the test jig(glass epoxy board) shown in Fig.3 using a eutectic solder. Then apply 10N* force in parallel with the test jig for 10±1sec. The soldering should be done either with an iron or using the reflow method and should be conducted with care so that the soldering is uniform and free of defects such as heat shock. *1N(GRM02), 2N(GRM03), 5N(GRM15,GRM18) ■SPECIFICATIONS AND TEST METHODS Specification No Item Appearance 11 Vibration Resistance Temperature Compensating Type No defects or abnormalities. Solder the capacitor on the test jig(glass epoxy board) shown in Fig.3 using a eutectic solder. The capacitor should be subjected to a simple harmonic motion having a total amplitude of 1.5mm, the frequency being varied uniformly between Capacitance Within the specified tolerance. Q/D.F. 12 Deflection Appearance 30pF and over:Q≧1000 ［R6,R7,C8,L8］ 30pF and beloow:Q≧400+20C W.V.:100V : 0.025max.(C＜0.068mF) : 0.05max.(C≧0.068mF) C:Nominal Capacitance(pF) W.V.:50V/25V : 0.025max. W.V.:16V/10V : 0.035max. W.V.:6.3V/4V : 0.05max. (C＜3.3mF) : 0.1max.(C≧3.3mF) [R9] W.V.:50V : 0.05max. [E4] W.V.:25V : 0.025max. [F5] W.V.:25Vmin : 0.05max. (C＜0.1mF) : 0.09max.(C≧0.1mF) W.V.:16V/10V : 0.125max. W.V.:6.3V : 0.15max. the approximate limits of 10 and 55Hz. No defects or abnormalities. Solder the capacitor on the test jig(glass epoxy board) shown in Fig.1 using an eutectic solder. Then apply a force in the direction shown in Fig 2 for 5±1 seconds. The soldering should be done by the reflow method and should be conducted with care so that the soldering is uniform and free of defects such as heat shock. Immerse the capacitor in a solution of ethanol (JIS-K-8101) and rosin (JIS-K-5902) (25% rosin in weight proportion) . Preheat at 80 to 120℃ for 10 to 30 seconds. After preheating , immerse in an eutectic solder solution for 2±0.5 seconds at 230±5℃ or Sn-3.0Ag-0.5Cu solder solution for 2±0.5 seconds at 245±5℃. Capacitance Within ±5% or± 0.5pF Change (Whichever is larger) Within ±10% 13 Solderability of Termination 75% of the terminations is to be soldered evenly and continuously. 14 Resistance to Soldering Heat The measured and observed characteristics should satisfy the specifications in the following table. Appearance Capacitance Change Q/D.F. No defects or abnormalities. Within ±2.5% or± 0.25pF (Whichever is larger) 30pF and over:Q≧1000 30pF and beloow:Q≧400+20C C:Nominal Capacitance(pF) I.R. Dielectric Strength 15 Temperature Cycle Appearance The measured and observed characteristics should satisfy the specifications in the following table. No defects or abnormalities. C:Nominal Capacitance(pF) JEMCGS-0015R R6,R7,R9,C8,L8 : Within ±7.5% E4,F5 : Within ±20% ［R6,R7,C8,L8］ W.V.:100V : 0.025max.(C＜0.068mF) : 0.05max.(C≧0.068mF) W.V.:50V/25V : 0.025max. W.V.:16V/10V : 0.035max. W.V.:6.3V/4V : 0.05max. (C＜3.3mF) : 0.1max.(C≧3.3mF) [R9] W.V.:50V : 0.05max. [E4] W.V.:25V : 0.025max. [F5] W.V.:25Vmin : 0.05max. (C＜0.1mF) : 0.09max.(C≧0.1mF) W.V.:16V/10V : 0.125max. W.V.:6.3V : 0.15max. The frequency range, from 10 to 55Hz and return to 10Hz, should be traversed in approximately 1 minute. This motion should be applied for a period of 2 hours in each 3 mutually perpendicular directions (total of 6 hours). Preheat the capacitor at 120 to 150℃ for 1 min.(GRM31 size max.) Preheat the capacitor at 100 to 120℃ for 1 min and 170 to 200℃ for 1 min.(GRM32 size min.) Immerse the capacitor in an eutectic solder solution or Sn-3.0Ag-0.5Cu solder solution at 270±5℃ for 10±0.5 seconds. Set at room temperature for 24±2 hours, then measure. · Initial measurement for high dielectric constant type Perform a heat treatment at 150+0/-10°C for one hour and then set at room temperature for 24±2 hours. Perform the initial measurement. Set the capacitor by reflow soldering on the glass epoxy PCB with Sn-3.0Ag-0.5Cu solder. Preheat the capacitor on the PCB at 120 to 150℃ for 1 minute by use of hot plate. Heat the capacitor on the PCB at 270±5℃ for 10±0.5 seconds on the hot plate. Set at room temperature for 24±2 hours, then measure. · Initial measurement for high dielectric constant type Perform a heat treatment at 150+0/-10°C for one hour and then set at room temperature for 24±2 hours. Perform the initial measurement. More than 10,000MW or 500W·F(Whichever is smaller) No defects. Capacitance Within ±2.5% or± 0.25pF Change (Whichever is larger) 30pF and over:Q≧1000 Q/D.F. 30pF and beloow:Q≧400+20C I.R. Dielectric Strength Test Method High Dielectric Constant Type R6,R7,R9,C8,L8 : Within ±7.5% E4,F5 : Within ±20% ［R6,R7,C8,L8］ W.V.:100V : 0.025max.(C＜0.068mF) : 0.05max.(C≧0.068mF) W.V.:50V/25V : 0.025max. W.V.:16V/10V : 0.035max. W.V.:6.3V/4V : 0.05max. (C＜3.3mF) : 0.1max.(C≧3.3mF) [R9] W.V.:50V : 0.05max. [E4] W.V.:25V : 0.025max. [F5] W.V.:25Vmin : 0.05max. (C＜0.1mF) : 0.09max.(C≧0.1mF) W.V.:16V/10V : 0.125max. W.V.:6.3V : 0.15max. More than 10,000MW or 500W·F(Whichever is smaller) No defects. 3 Solder the capacitor on the test jig(glass epoxy board) shown in Fig.3 using an eutectic solder. Perform the five cycles according to the four heat treatments shown in the following table. Set for 24±2 hours at room temperature, then measure. Step Temp.(C) 1 Min. Operating Temp.+0/-3 Time (min) 30±3 2 Room Temp 2 to 3 3 Max. Operating Temp.+3/-0 30±3 4 Room Temp 2 to 3 · Initial measurement for high dielectric constant type Perform a heat treatment at 150+0/-10C for one hour and then set at room temperature for 24±2 hours. Perform the initial measurement. Step 1 2 ■SPECIFICATIONS AND TEST METHODS No Item 16 Humidity (Steady State) Specification Temperature High Dielectric Compensating Type Constant Type The measured and observed characteristics should satisfy the specifications in the following table. No defects or abnormalities. Appearance Capacitance Within ±5% or ±0.5pF Change (Whichever is larger) 30pF and over: Q≧350 Q/D.F. 10pF and over 30pF and below: Q≧275+5C/2 10pF and below: Q≧200+10C C:Nominal Capacitance(pF) I.R. 17 Humidity Load The measured and observed characteristics should satisfy the specifications in the following table. No defects or abnormalities. 30pF and over: Q≧200 30pF and below: Q≧100+10C/3 C:Nominal Capacitance(pF) I.R. 18 High Temperature Load R6,R7,R9,C8,L8 : Within ±12.5% E4 : Within ±30% F5 : Within ±30%(W.V.>10V) F5 : Within +30/-40%(W.V.≦10V) ［R6,R7,R9,C8,L8］ W.V.:100V : 0.05max.( C＜0.068mF) : 0.075max.(C≧0.068mF) W.V.:50V/25V : 0.05max. W.V.:16V/10V : 0.05max. W.V.:6.3V/4V : 0.075max.(C＜3.3mF) : 0.125max.(C≧3.3mF) [R9] W.V.:50V : 0.075max. [E4] W.V.:25V : 0.05max. [F5] W.V.:25Vmin : 0.075max. (C＜0.1mF) : 0.125max. (C≧0.1mF) W.V.:16V/10V : 0.15max. W.V.:6.3V : 0.2max. The measured and observed characteristics should satisfy the specifications in the following table. 30pF and over: Q≧350 10pF and over 30pF and below: Q≧275+5C/2 10pF and below: Q≧200+10C C:Nominal Capacitance (pF) I.R. R6,R7,R9,C8,L8:Within ±12.5% E4 :Within ±30% F5 :Within ±30%(Cap　D (2) Add slits in the board separation part. A　>　B (3) Keep the mounting position of the component away from the board separation surface. A　>　C ① Perforation C B D A 1A Slit ③② [Mounting Capacitors Near Screw Holes] When a capacitor is mounted near a screw hole, it may be affected by the board deflection that occurs during the tightening of the screw. Mount the capacitor in a position as far away from the screw holes as possible. Screw Hole 　 Recommended 2.Information before Mounting 1. Do not re-use capacitors that were removed from the equipment. 2. Confirm capacitance characteristics under actual applied voltage. 3. Confirm the mechanical stress under actual process and equipment use. 4. Confirm the rated capacitance, rated voltage and other electrical characteristics before assembly. 5. Prior to use, confirm the solderability for the capacitors that were in long-term storage. 6. Prior to measuring capacitance, carry out a heat treatment for capacitors that were in long-term storage. 7.The use of Sn-Zn based solder will deteriorate the reliability of the MLCC. Please contact our sales representative or product engineers on the use of Sn-Zn based solder in advance. JEMCGC-2701W 15 1C 1B ! 3.Maintenance of the Mounting (pick and place) Machine 1. Make sure that the following excessive forces are not applied to the capacitors. 1-1. In mounting the capacitors on the printed circuit board, any bending force against them shall be kept to prevent them from any bending damage or cracking. Please take into account the following precautions and recommendations for use in your process. (1) Adjust the lowest position of the pickup nozzle so as not to bend the printed circuit board. (2) Adjust the nozzle pressure within a static load of 1N to 3N during mounting. 　 [Incorrect] Suction Nozzle Deflection Board Board Guide 　 [Correct] Backup Pin 2.Dirt particles and dust accumulated between the suction nozzle and the cylinder inner wall prevent the nozzle from moving smoothly. This imposes greater force upon the chip during mounting, causing cracked chips. Also, the locating claw, when worn out, imposes uneven forces on the chip when positioning, causing cracked chips. The suction nozzle and the locating claw must be maintained, checked and replaced periodically. JEMCGC-2701W 16 Caution ! Caution 4-1.Reflow Soldering 1. When sudden heat is applied to the components, the mechanical strength of the components will decrease because a sudden temperature change causes deformation inside the components. In order to prevent mechanical damage to the components, preheating is required for both the components and the PCB. Preheating conditions are shown in table 1. It is required to keep the temperature differential between the solder and the components surface (ΔT) as small as possible. [Standard Conditions for Reflow Soldering] Temperature(℃) Soldering Peak Temperature 220℃ Gradual Cooling ΔT 190℃ 170℃ 150℃ Preheating 2. Solderability of tin plating termination chips might be deteriorated when a low temperature soldering profile where the peak solder temperature is below the melting point of tin is used. Please confirm the solderability of tin plated termination chips before use. Table 1 Part Number Temperature Differential GRM01/02/03/15/18/21/31 GRM32/43/55 ΔT≦190℃ Time 30-60 seconds [Allowable Reflow Soldering Temperature and Time] Soldering Temperature(℃) 3. When components are immersed in solvent after mounting, be sure to maintain the temperature difference (ΔT) between the component and the solvent within the range shown in the table 1. 60-120 seconds ΔT≦130℃ 280 270 260 250 240 230 220 0 30 60 90 120 Soldering Time(s) In the case of repeated soldering, the accumulated soldering time must be within the range shown above. Recommended Conditions Lead Free Solder Peak Temperature Atmosphere 240 to 260℃ Air or N2 Lead Free Solder: Sn-3.0Ag-0.5Cu 4. Optimum Solder Amount for Reflow Soldering 4-1. Overly thick application of solder paste results in a excessive solder fillet height. This makes the chip more susceptible to mechanical and thermal stress on the board and may cause the chips to crack. 4-2. Too little solder paste results in a lack of adhesive strength on the outer electrode, which may result in chips breaking loose from the PCB. 4-3. Make sure the solder has been applied smoothly to the end surface to a height of 0.2mm* min. Inverting the PCB Make sure not to impose any abnormal mechanical shocks to the PCB. JEMCGC-2701W 17 0.2mm min* *GRM01 : 1/2 of Chip Thickness min. GRM02/03: 1/3 of Chip Thickness min. in section ! Caution 4-2.Flow Soldering 　　　　　[Standard Conditions for Flow Soldering] 1. Do not apply flow soldering to chips not listed in Table 2. Table 2 Part Number Temperature(℃) Soldering Peak Temperature Temperature Differential GRM18/21/31 ΔT≦150℃ Soldering Gradual Cooling ΔT Preheating Peak Temperature Preheating 3. Excessively long soldering time or high soldering temperature can result in leaching of the outer electrodes, causing poor adhesion or a reduction in capacitance value due to loss of contact between the electrodes and end termination. 4. When components are immersed in solvent after mounting, be sure to maintain the temperature differential (ΔT) between the component and solvent within the range shown in the table 2. 30-90 seconds Time 5 seconds max. [Allowable Flow Soldering Temperature and Time] Soldering mperature(℃) 2. When sudden heat is applied to the components, the mechanical strength of the components will decrease because a sudden temperature change causes deformation inside the components. In order to prevent mechanical damage to the components, preheating is required for both of the components and the PCB. Preheating conditions are shown in table 2. It is required to keep the temperature differential between the solder and the components surface (ΔT) as low as possible. 280 270 260 250 240 230 220 0 10 20 In the case of repeated soldering, the accumulated soldering time must be within the range shown above. Recommended Conditions Lead Free Solder Preheating Peak Temperature 100 to 120℃ Soldering Peak Temperature 250 to 260℃ Atmosphere Air Lead Free Solder: Sn-3.0Ag-0.5Cu 5. Optimum Solder Amount for Flow Soldering Up to Chip Thickness 5-1. The top of the solder fillet should be lower than the thickness of components. If the solder amount is excessive, the risk of cracking is higher during board bending or any other stressful condition. JEMCGC-2701W Adhesive 18 30 40 Soldering Time(s) in section ! Caution 4-3.Correction of Soldered Portion When sudden heat is applied to the capacitor, distortion caused by the large temperature difference occurs internally, and can be the cause of cracks. Capacitors also tend to be affected by mechanical and thermal stress depending on the board preheating temperature or the soldering fillet shape, and can be the cause of cracks. Please refer to "1. PCB Design" or "3. Optimum solder amount" for the solder amount and the fillet shapes. 1. Correction with a Soldering Iron 1-1. In order to reduce damage to the capacitor, be sure to preheat the capacitor and the mounting board. Preheat to the temperature range shown in Table 3. A hot plate, hot air type preheater, etc. can be used for preheating. 1-2. After soldering, do not allow the component/PCB to cool down rapidly. 1-3. Perform the corrections with a soldering iron as quickly as possible. If the soldering iron is applied too long, there is a possibility of causing solder leaching on the terminal electrodes, which will cause deterioration of the adhesive strength and other problems. Table 3 Temperature of Preheating Temperature Part Number Atmosphere Soldering Iron tip Temperature Differential(ΔT) GRM03/15/18/21/31 350℃ max. 150℃ min. ΔT≦190℃ Air GRM32/43/55 280℃ max. 150℃ min. ΔT≦130℃ Air Lead Free Solder: Sn-3.0Ag-0.5Cu 2. Correction with Spot Heater Compared to local heating with a soldering iron, hot air heating by a spot heater heats the overall component and board, therefore, it tends to lessen the thermal shock. In the case of a high density mounted board, a spot heater can also prevent concerns of the soldering iron making direct contact with the component. 2-1. If the distance from the hot air outlet of the spot heater to the component is too close, cracks may occur due to thermal shock. To prevent this problem, follow the conditions shown in Table 4. 2-2. In order to create an appropriate solder fillet shape, it is recommended that hot air be applied at the angle shown in Figure 1. Table 4 Distance 5mm or more Hot Air Application angle 45° *Figure 1 Hot Air Temperature Nozzle Outlet 400°C max. Less than 10 seconds Application Time (1206 (in inch) / (3216 (in mm) size or smaller) Less than 30 seconds (1210 (in inch) / 3225 (in mm) size or larger) [Figure 1] One-hole Nozzle an Angle of 45 3. Optimum solder amount when re-working with a soldering iron 3-1. In the case of 0603 (in inch) / 1608 (in mm) and smaller sizes (GRM03/15/18), the top of the solder fillet should be lower than 2/3 of the thickness of the component or 0.5mm, whichever is smaller. In the case of 0805 (in inch) / 2012(in mm) and larger sizes (GRM21/31/32/43/55), the top of the solder fillet should be lower than 2/3 of the thickness of the component. If the solder amount is excessive, the risk of cracking is higher during board bending or under any other stressful condition. 3-2. A soldering iron with a tip of ø3mm or smaller should be used. It is also necessary to keep the soldering iron from touching the components during the re-work. 3-3. Solder wire with ø0.5mm or smaller is required for soldering. JEMCGC-2701W 19 Solder Amount in section ! Caution 5.Washing Excessive ultrasonic oscillation during cleaning can cause the PCBs to resonate, resulting in cracked chips or broken solder joints. Take note not to vibrate PCBs. 6.Electrical Test on Printed Circuit Board 1. Confirm position of the backup pin or specific jig, when inspecting the electrical performance of a capacitor after mounting on the printed circuit board. 1-1. Avoid bending the printed circuit board by the pressure of a test-probe, etc. The thrusting force of the test probe can flex the PCB, resulting in cracked chips or open solder joints. Provide backup pins on the back side of the PCB to prevent warping or flexing. Install backup pins as close to the test-probe as possible. 1-2. Avoid vibration of the board by shock when a test -probe contacts a printed circuit board. [Not Recommended] [Recommended] Backup Pin Peeling Test-probe Test-probe 7.Printed Circuit Board Cropping 1. After mounting a capacitor on a printed circuit board, do not apply any stress to the capacitor that caused bending or twisting the board. 1-1. In cropping the board, the stress as shown at right may cause the capacitor to crack. Cracked capacitors may cause deterioration of the insulation resistance, and result in a short. Avoid this type of stress to a capacitor. ① [Bending] [Twisting] 1A 2. Check the cropping method for the printed circuit board in advance. 2-1. Printed circuit board cropping shall be carried out by using a jig or an apparatus (Disk separator, router type separator, etc.) to prevent the mechanical stress that can occur to the board. Board Separation Method Level of stress on board Recommended Notes Hand Separation Nipper Separation High × Hand and nipper separation apply a high level of stress. Use another method. (1) Board Separation Jig Medium △* Board Separation Apparatus 2) Disk Separator 3) Router Type Separator Medium Low △* ◯ · Board handling · Board handling · Layout of slits · Board bending direction · Design of V groove · Layout of capacitors · Arrangement of blades · Controlling blade life Board handling * When a board separation jig or disk separator is used, if the following precautions are not observed, a large board deflection stress will occur and the capacitors may crack. Use router type separator if at all possible. JEMCGC-2701W 20 Caution ! (1) Example of a suitable jig [In the case of Single-side Mounting] An outline of the board separation jig is shown as follows. Recommended example: Stress on the component mounting position can be minimized by holding the portion close to the jig, and bend in the direction towards the side where the capacitors are mounted. Not recommended example: The risk of cracks occurring in the capacitors increases due to large stress being applied to the component mounting position, if the portion away from the jig is held and bent in the direction opposite the side where the capacitors are mounted. Recommended [Outline of jig] Not recommended Direction of load Printed Circuit Board V-groove Printed circuit board Direction of load Load point Component s Printed circuit board Load point Board Cropping Jig Components [In the case of Double-sided Mounting] Since components are mounted on both sides of the board, the risk of cracks occurring can not be avoided with the above method. Therefore, implement the following measures to prevent stress from being applied to the components. 　 (Measures) (1) Consider introducing a router type separator. 　 　If it is difficult to introduce a router type separator, implement the following measures. (Refer to item 1. Mounting Position) (2) Mount the components parallel to the board separation surface. (3) When mounting components near the board separation point, add slits in the separation position near the component. (4) Keep the mounting position of the components away from the board separation point. (2) Example of a Disk Separator An outline of a disk separator is shown as follows. As shown in the Principle of Operation, the top blade and bottom blade are aligned with the V-grooves on the printed circuit board to separate the board. In the following case, board deflection stress will be applied and cause cracks in the capacitors. (1) When the adjustment of the top and bottom blades are misaligned, such as deviating in the top-bottom, left-right or front-rear directions (2) The angle of the V groove is too low, depth of the V groove is too shallow, or the V groove is misaligned top-bottom IF V groove is too deep, it is possible to brake when you handle and carry it. Carefully design depth of the V groove with consideration about strength of material of the printed circuit board. [ Outline of Machine ] [ Principle of Operation ] [ Cross-section Diagram ] Top Blade Printed Circuit Board Top Blade V-groove Bottom Blade Printed Circuit Board Recommended Top Blade Top-bottom Misalignment Top Blade Bottom Blade Example of Recommended V-groove Design JEMCGC-2701W V-groove Left-right Misalignment Not recommended Left-right Misalignment Top Blade Bottom Blade Front-rear Misalignment Top Blade Bottom Blade Not Recommended Low-Angle Depth too Shallow 21 Bottom Blade Depth too Deep ! (3) Example of Router Type Separator The router type separator performs cutting by a router rotating at a high speed. Since the board does not bend in the cutting process, stress on the board can be suppressed during board separation. When attaching or removing boards to/from the router type separator, carefully handle the boards to prevent bending. [ Outline Drawing ] Router 8. Assembly 1. Handling If a board mounted with capacitors is held with one hand, the board may bend. Firmly hold the edges of the board with both hands when handling. If a board mounted with capacitors is dropped, cracks may occur in the capacitors. Do not use dropped boards, as there is a possibility that the quality of the capacitors may be impaired. 2. Attachment of Other Components 2-1. Mounting of Other Components Pay attention to the following items, when mounting other components on the back side of the board after capacitors have been mounted on the opposite side. When the bottom dead point of the suction nozzle is set too low, board deflection stress may be applied to the capacitors on the back side (bottom side), and cracks may occur in the capacitors. · After the board is straightened, set the bottom dead point of the nozzle on the upper surface of the board. · Periodically check and adjust the bottom dead point. Suction Nozzle 2-2. Inserting Components with Leads into Boards When inserting components (transformers, IC, etc.) into boards, bending the board may cause cracks in the capacitors or cracks in the solder. Pay attention to the following. · Increase the size of the holes to insert the leads, to reduce the stress on the board during insertion. · Fix the board with backup pins or a dedicated jig before insertion. · Support below the board so that the board does not bend. When using multiple backup pins on the board, periodically confirm that there is no difference in the height of each backup pin. Component with Leads 2-3. Attaching/Removing Sockets When the board itself is a connector, the board may bend when a socket is attached or removed. Plan the work so that the board does not bend when a socket is attached or removed. Socket 2-4. Tightening Screws The board may be bent, when tightening screws, etc. during the attachment of the board to a shield or chassis. Pay attention to the following items before performing the work. · Plan the work to prevent the board from bending. · Use a torque screwdriver, to prevent over-tightening of the screws. · The board may bend after mounting by reflow soldering, etc. Please note, as stress may be applied to the chips by forcibly flattening the board when tightening the screws. Screwdriver JEMCGC-2701W 22 Caution ! Caution ■ Others 1. Under Operation of Equipment 1-1. Do not touch a capacitor directly with bare hands during operation in order to avoid the danger of an electric shock. 1-2. Do not allow the terminals of a capacitor to come in contact with any conductive objects (short-circuit). Do not expose a capacitor to a conductive liquid, inducing any acid or alkali solutions. 1-3. Confirm the environment in which the equipment will operate is under the specified conditions. Do not use the equipment under the following environments. (1) Being spattered with water or oil. (2) Being exposed to direct sunlight. (3) Being exposed to ozone, ultraviolet rays, or radiation. (4) Being exposed to toxic gas (e.g., hydrogen sulfide, sulfur dioxide, chlorine, ammonia gas etc.) (5) Any vibrations or mechanical shocks exceeding the specified limits. (6) Moisture condensing environments. 1-4. Use damp proof countermeasures if using under any conditions that can cause condensation. 2. Others 2-1. In an Emergency (1) If the equipment should generate smoke, fire, or smell, immediately turn off or unplug the equipment. If the equipment is not turned off or unplugged, the hazards may be worsened by supplying continuous power. (2) In this type of situation, do not allow face and hands to come in contact with the capacitor or burns may be caused by the capacitor's high temperature. 2-2. Disposal of waste When capacitors are disposed of, they must be burned or buried by an industrial waste vendor with the appropriate licenses. 2-3. Circuit Design (1) Addition of Fail Safe Function Capacitors that are cracked by dropping or bending of the board may cause deterioration of the insulation resistance, and result in a short.If the circuit being used may cause an electrical shock, smoke or fire when a capacitor is shorted, be sure to install fail-safe functions, such as a fuse, to prevent secondary accidents. (2) The GRM series are not safety standard certified products. 2-4. Remarks Failure to follow the cautions may result, worst case, in a short circuit and smoking when the product is used. The above notices are for standard applications and conditions. Contact us when the products are used in special mounting conditions. Select optimum conditions for operation as they determine the reliability of the product after assembly. The data herein are given in typical values, not guaranteed ratings. JEMCGC-2701W 23 Notice ■ Rating 1.Operating Temperature 1. The operating temperature limit depends on the capacitor. 1-1. Do not apply temperatures exceeding the upper operating temperature. It is necessary to select a capacitor with a suitable rated temperature that will cover the operating temperature range. It is also necessary to consider the temperature distribution in equipment and the seasonal temperature variable factor. 1-2. Consider the self-heating factor of the capacitor The surface temperature of the capacitor shall be the upper operating temperature or less when including the self-heating factors. 2.Atmosphere Surroundings (gaseous and liquid) 1. Restriction on the operating environment of capacitors. 1-1. Capacitors, when used in the above, unsuitable, operating environments may deteriorate due to the corrosion of the terminations and the penetration of moisture into the capacitor. 1-2. The same phenomenon as the above may occur when the electrodes or terminals of the capacitor are subject to moisture condensation. 1-3. The deterioration of characteristics and insulation resistance due to the oxidization or corrosion of terminal 　　electrodes may result in breakdown when the capacitor is exposed to corrosive or volatile gases or solvents for long periods of time. 3.Piezo-electric Phenomenon 1. When using high dielectric constant type capacitors in AC or pulse circuits, the capacitor itself vibrates at specific frequencies and noise may be generated. Moreover, when the mechanical vibration or shock is added to capacitor, noise may occur. JEMCGC-2701W 24 Notice ■Soldering and Mounting 1.PCB Design 1. Notice for Pattern Forms 1-1. Unlike leaded components, chip components are susceptible to flexing stresses since they are mounted directly on the substrate. They are also more sensitive to mechanical and thermal stresses than leaded components. Excess solder fillet height can multiply these stresses and cause chip cracking. When designing substrates, take land patterns and dimensions into consideration to eliminate the possibility of excess solder fillet height. 1-2. There is a possibility of chip cracking caused by PCB expansion/contraction with heat, because stress on a chip is different depending on PCB material and structure.When the thermal expansion coefficient greatly differs between the board used for mounting and the chip,it will cause cracking of the chip due to the thermal expansion and contraction. When capacitors are mounted on a fluorine resin printed circuit board or on a single-layered glass epoxy board, it may also cause cracking of the chip for the same reason. Pattern Forms Prohibited Correct Chassis Solder Resist Solder (ground) Placing Close to Chassis Electrode Pattern in section Lead Wire in section Solder Resist Placing of Chip Components and Leaded Components in section Soldering Iron in section Lead Wire Placing of Leaded Components after Chip Component Solder Resist in section in section Solder Resist ｿﾙﾀﾞﾚｼﾞｽﾄ Lateral Mounting JEMCGC-2701W 25 Notice 2. Land Dimensions Chip Capacitor 2-1. Chip capacitors can be cracked due to the stress of PCB bending , etc. if the land area is larger than needed and has an excess amount of solder. Please refer to the land dimensions in table 1 for flow soldering, table 2 for reflow soldering. c Land Please confirm the suitable land dimension by evaluating of the actual SET / PCB. Table 1 Flow Soldering Method Dimensions L×W Part Number b a Solder Resist a b c GRM18 1.6×0.8 0.6 to 1.0 0.8 to 0.9 0.6 to 0.8 GRM21 2.0×1.25 1.0 to 1.2 0.9 to 1.0 0.8 to 1.1 GRM31 3.2×1.6 2.2 to 2.6 1.0 to 1.1 1.0 to 1.4 Flow soldering can only be used for products with a chip size of 1.6x0.8mm to 3.2x1.6mm. Table 2 Reflow Soldering Method Dimensions L×W (Dimensions Part Number Tolerance) a b c GRM01 0.25×0.125 0.10 to 0.11 0.07 to 0.12 0.125 to 0.145 GRM02 0.4×0.2 0.16 to 0.2 0.12 to 0.18 0.2 to 0.23 GRM03 0.6×0.3 0.2 to 0.3 0.2 to 0.35 0.2 to 0.4 0.3 to 0.5 0.35 to 0.45 0.4 to 0.6 0.4 to 0.6 0.40 to 0.50 0.5 to 0.7 0.6 to 0.8 0.6 to 0.7 0.6 to 0.8 0.7 to 0.9 0.7 to 0.8 0.8 to 1.0 1.2 0.6 1.25 1.2 0.6 to 0.8 1.2 to 1.4 1.0 to 1.4 0.6 to 0.8 1.2 to 1.4 1.8 to 2.0 0.9 to 1.2 1.5 to 1.7 1.9 to 2.1 1.0 to 1.3 1.7 to 1.9 GRM15 GRM18 GRM21 GRM31 1.0×0.5 (within ±0.10) 1.0×0.5 （±0.15/±0.20） 1.6×0.8 (within ±0.10) 1.6×0.8 (±0.15/±0.20) 2.0×1.25 (within ±0.10) 2.0×1.25 (±0.15) 2.0×1.25 (±0.20) 3.2×1.6 (within±0.20) 3.2×1.6 (±0.30) GRM32 3.2×2.5 2.0 to 2.4 1.0 to 1.2 1.8 to 2.3 GRM43 4.5×3.2 3.0 to 3.5 1.2 to 1.4 2.3 to 3.0 GRM55 5.7×5.0 4.0 to 4.6 1.4 to 1.6 3.5 to 4.8 (in mm) (in mm) JEMCGC-2701W 26 Notice 3. Board Design When designing the board, keep in mind that the amount of strain which occurs will increase depending on the size and material of the board. Relationship with amount of strain to the board thickness, length, width, etc.] ε= 3PL 2Ewh2 Relationship between load and strain ε：Strain on center of board (μst) L：Distance between supporting points (mm) w ：Board width (mm) h ：Board thickness (mm) E ：Elastic modulus of board (N/m2=Pa) Y ：Deflection (mm) P ：Load (N) When the load is constant, the following relationship can be established. · As the distance between the supporting points (L) increases,the amount of strain also increases. →Reduce the distance between the supporting points. · As the elastic modulus (E) decreases, the amount of strain increases. →Increase the elastic modulus. · As the board width (w) decreases, the amount of strain increases. →Increase the width of the board. · As the board thickness (h) decreases, the amount of strain increases. →Increase the thickness of the board. Since the board thickness is squared, the effect on the amount of strain becomes even greater. 2.Adhesive Application 1. Thin or insufficient adhesive can cause the chips to loosen or become disconnected during flow soldering. The amount of adhesive must be more than dimension c, shown in the drawing at right, to obtain the correct bonding strength. The chip's electrode thickness and land thickness must also be taken into consideration. Chip Capacitor a=20 to 70μm b=30 to 35μm c=50 to 105μm a c Board Adhesive Land b 2. Low viscosity adhesive can cause chips to slip after mounting. The adhesive must have a viscosity of 5000Pa • s (500ps) min. (at 25℃) 3. Adhesive Coverage Size (L×W) (in mm) 1.6 × 0.8 2.0 × 1.25 3.2 × 1.6 Adhesive Coverage* 0.05mg min. 0.1mg min. 0.15mg min. *Nominal Value 3.Adhesive Curing 1. Insufficient curing of the adhesive can cause chips to disconnect during flow soldering and causes deterioration in the insulation resistance between the outer electrodes due to moisture absorption. Control curing temperature and time in order to prevent insufficient hardening. 4.Flux 1. An excessive amount of flux generates a large quantity of flux gas, which can cause a deterioration of solderability, so apply flux thinly and evenly throughout. (A foaming system is generally used for flow solderring.) 2. Flux containing too high a percentage of halide may cause corrosion of the outer electrodes unless there is sufficient cleaning. Use flux with a halide content of 0.1% max. 3. Do not use strong acidic flux. 4. Do not use water-soluble flux.* (*Water-soluble flux can be defined as non-rosin type flux including wash-type flux and non-wash-type flux.) JEMCGC-2701W 27 Notice 5.Flow Soldering Set temperature and time to ensure that leaching of the outer electrode does not exceed 25% of the chip end area as a single chip (full length of the edge A-B-C-D shown at right) and 25% of the length A-B shown as mounted on substrate. ［As a Single Chip］ A B D Outer Electrode C ［As Mounted on Substrate］ B A 6.Washing 1. Please evaluate the capacitor using actual cleaning equipment and conditions to confirm the quality, and select the solvent for cleaning. 2. Unsuitable cleaning solvent may leave residual flux or other foreign substances, causing deterioration of electrical characteristics and the reliability of the capacitors. 3. Select the proper cleaning conditions. 3-1. Improper cleaning conditions (excessive or insufficient) may result in the deterioration of the performance of the capacitors. 7.Coating 1. A crack may be caused in the capacitor due to the stress of the thermal contraction of the resin during curing process. The stress is affected by the amount of resin and curing contraction. Select a resin with low curing contraction. The difference in the thermal expansion coefficient between a coating resin or a molding resin and the capacitor may cause the destruction and deterioration of the capacitor such as a crack or peeling, and lead to the deterioration of insulation resistance or dielectric breakdown. Select a resin for which the thermal expansion coefficient is as close to that of the capacitor as possible. A silicone resin can be used as an under-coating to buffer against the stress. 2. Select a resin that is less hygroscopic. Using hygroscopic resins under high humidity conditions may cause the deterioration of the insulation resistance of a capacitor. An epoxy resin can be used as a less hygroscopic resin. ■ Others 1.Transportation 1. The performance of a capacitor may be affected by the conditions during transportation. 1-1. The capacitors shall be protected against excessive temperature, humidity and mechanical force during transportation. (1) Climatic condition 　･ low air temperature : -40℃ ･ change of temperature air/air : -25℃/+25℃ ･ low air pressure : 30 kPa ･ change of air pressure : 6 kPa/min. (2) Mechanical condition Transportation shall be done in such a way that the boxes are not deformed and forces are not directly passed on to the inner packaging. 1-2. Do not apply excessive vibration, shock, or pressure to the capacitor. (1) When excessive mechanical shock or pressure is applied to a capacitor, chipping or cracking may occur in the ceramic body of the capacitor. (2) When the sharp edge of an air driver, a soldering iron, tweezers, a chassis, etc. impacts strongly on the surface of the capacitor, the capacitor may crack and short-circuit. 1-3. Do not use a capacitor to which excessive shock was applied by dropping etc. A capacitor dropped accidentally during processing may be damaged. 2.Characteristics Evaluation in the Actual System 1. Evaluate the capacitor in the actual system,to confirm that there is no problem with the performance and specification values in a finished product before using. 2. Since a voltage dependency and temperature dependency exists in the capacitance of high dielectric type ceramic capacitors, the capacitance may change depending on the operating conditions in the actual system. Therefore,be sure to evaluate the various characteristics, such as the leakage current and noise absorptivity, which will affect the capacitance value of the capacitor. 3. In addition,voltages exceeding the predetermined surge may be applied to the capacitor by the inductance in the actual system. Evaluate the surge resistance in the actual system as required. JEMCGC-2701W 28 ! 1.Please make sure that your product has been evaluated in view of your specifications with our product being mounted to your product. 2.Your are requested not to use our product deviating from this product specification. 3.We consider it not appropriate to include any terms and conditions with regard to the business transaction in the product specifications, drawings or other technical documents. Therefore, if your technical documents as above include such terms and conditions such as warranty clause, product liability clause, or intellectual property infringement liability clause, they will be deemed to be invalid. JEMCGC-2701W 29 NOTE