IRH-12/12.5-T110P-C

IRH Series Encapsulated Half-Brick 150-Watt Isolated DC-DC Converter Output Voltage (V) 5 12 24 Output Current (A) 30 12.5 6.25 Input Voltage (V) 110 110 110 Optimized for harsh environments in industrial/railway applications, the IRH DC-DC converter series offer regulated outputs in an industry-standard half brick fully encased package. FEATURES
DC input range: 57.6-160V (Covers 96V and 110V input range)
Encapsulated circuitry for optimal thermal/vibration performance
Meet requirements of EN50155
Size: 61.0mm X 57.9mm X 12.7mm (2.4” X 2.28” X 0.5”)
Industry standard pinout options
5 sided metal shielding for improved EMI performance
Fixed Frequency operation, simplifies input filter design
Hiccup output over current protection (OCP)
Latch mode output over voltage protection (OVP)
Over Temperature Protection (OTP)
No Minimum Load Required
Tested to EN61373 for Mechanical Shock and vibration
Meets EN60068 Damp Heat & Dry Heat requirements
Extensive reliability qualification, see Page 24 for details SAFETY FEATURES
Reinforced insulation
3000Vrms input to output isolation
UL 60950-1, 2nd Edition
CAN/CSA-C22.2 No. 60950-1
IEC 60950-1
RoHS compliant PRODUCT OVERVIEW The IRH series delivers the latest technology in fixed frequency power conversion designed for Industrial/railway applications. The IRH series delivers 5V, 12V or 24Vout from an input voltage range of 57.6V – 160V with reinforced I/O galvanic I/O isolation rated at 3,000Vrms. The Half Brick, industry standard packaging offers options for electrical connections & mounting for thermal management in your latest system designs. The IRH series is designed for the highest reliability, incorporating the latest circuit technologies along with proprietary Slotted / Flanged Baseplate “V” Option Pins / Pinout Pin Diameter: 0.080/ 0.15 packaging & thermal management techniques to deliver a product that meets critical environmental requirements for Industrial & Railway applications. The modules incorporate many features to protect the power module from fault conditions and also expensive end use equipment. Protection features include input under voltage lockout, output overvoltage protection, output current limit, short circuit (hiccup mode) and over temperature shutdown. Available options include various pin lengths, pin functions and baseplate cooling options. Slotted / Flanged Baseplate DOSA Pins / Pinout Pin Diameter: 0.040 / 0.080 Standard Baseplate DOSA Pins / Pinout Pin Diameter: 0.040 / 0.080 For full details go to ww w.murata-ps.com/rohs www.murata-ps.com/support SDC_IRH_A05 Page 1 of 30 To Be Discontinued * IRH Series Encapsulated 150-Watt Isolated DC-DC Converter PERFORMANCE SPECIFICATIONS SUMMARY AND ORDERING GUIDE ①② Output Root Model ① VOUT IOUT (V) (A, max) Total Power (W) Input Ripple & Noise (mVp-p) Efficiency Regulation (max.) Typ. Max. Line Load VIN Nom. (V) Range (V) IIN, no load (mA) IIN, full load (A) Min. Typ. IRH-5/30-T110 5 30 150 60 100 ±0.2% ±0.3% 110 57.6-160 60 2.92 89.0% 91.0% IRH-12/12.5-T110 12 12.5 150 100 160 ±0.5% ±0.5% 110 57.6-160 60 3 87.0% 89.5% IRH-24/6.3-T110 24 6.25 150 100 240 ±0.2% ±0.3% 110 57.6-160 60 3 88.0% 89.0% ① Please refer to the part number structure for additional options and complete ordering part numbers. ② All specifications are at nominal line voltage and full load, +25 ºC. Unless otherwise noted. See detailed specifications. Output capacitors are 1 μF ceramic in parallel with 10 μF electrolytic. I/O caps are necessary for our test equipment and may not be needed for your application. Part Number Structure IR H - Vout / Iout - Input Voltage N V F -C RoHS 6 Compliant Industrial-Railway Package/Cooling Configuration F = Slotted/Flanged Baseplate Blank = Standard Baseplate (only available for Pin option #2) Please see mechanical drawings for details H = Half-Brick Nominal OutputVoltage Voltage in Volts (V) Pin Options Maximum Rated Output Currrent V (option #1) = V Optinal Pins/Pinout Blank (option #2) = Optinal DOSA Pins/Pinout Current in Amps (A) Please see mechanical drawings for details InputVoltage Range T110 = 57.6V-160V (110V Nominal) N= Negative Logic (Standard Configuration for Pin option #2) P= Positive Logic (Standard Configuration for Pin option #1) Examples: IRH-5/30-T110N-C stands for Industrial Railway Half Brick, 5Vout @ 30A, 57.6V – 160Vin, Negative Logic, Option #2 Pin Option, Standard Baseplate, RoHS Compliant IRH-5/30-T110PVF-C stands for Industrial Railway Half Brick, 5Vout @ 30A, 57.6V – 160Vin, Positive Logic, V pin option with Slotted/Flanged Baseplate, RoHS Compliant Note: Special order applies to Positive Logic version. Some model number combinations may not be available. See website or contact your local Murata sales representative. * NOTE: The IRH-T110 Series is "To Be Discontinued". The Last-Time-Buy date is March 31, 2024. www.murata-ps.com/support SDC_IRH.A05 Page 2 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter IRH SERIES FUNCTIONAL SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS Conditions Maximum Units Isolation Voltage(Test voltage) Typical/Nominal 160 Vdc 100 mS max. duration 170 Vdc Input to output 3000 Vrms Input to Baseplate 1500 Vrms Output to Baseplate 1500 Vrms 0 Input Voltage, Continuous Input Voltage, Transient Minimum Referred to -Vin -0.1 15 Vdc Operating Temperature Range Ambient Temperature -40 85 °C Storage Temperature Range Baseplate Temperature -55 125 °C 100 °C On/Off Remote Control Absolute Baseplate Temperature Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied nor recommended. INPUT 57.6 Operating Input Voltage Range 160 Vdc Turn-on Voltage Threshold 52 54.5 57 Vdc Turn-off Voltage Threshold 50 52 56 Vdc Minimum Typical/Nominal Maximum Units FEATURES and OPTIONS Conditions Primary On/Off control (designed to be driving with an open collector logic, Voltages referenced to -Vin) “P” suffix: Standard on the V Option #1, V Option Pins/Pinout Positive Logic, ON state ON = pin open or external voltage 3.5 15 V Positive Logic, OFF state OFF = ground pin or external voltage 0 1 V 2 mA Control Current open collector/drain 1 “N” suffix: Standard on the Option #2, DOSA Pin Option Negative Logic, ON state ON = ground pin or external voltage -0.1 0.8 V Negative Logic, OFF state OFF = pin open or external voltage 2.5 15 V 2 mA Control Current Remote Sense Compliance open collector/drain 1 Sense pins connected externally to respective Vout pins 5 ENVIRONMENTAL Operating Ambient Temperature Ambient Temperature -40 85 °C Baseplate Temperature -40 110 °C -55 125 °C 125 °C Storage Temperature Semiconductor Junction Temperature Thermal Protection Average PCB Temperature 125 °C Thermal Protection Restart Hysteresis Electromagnetic Interference Conducted, EN55022/CISPR22 RoHS rating °C External filter required; see Emissions performance test. B Class RoHS GENERAL and SAFETY www.murata-ps.com/support SDC_IRH.A05 Page 3 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter IRH SERIES FUNCTIONAL SPECIFICATIONS Reinforced Insulation Safety Rating 10 Isolation Resistance MΩ Isolation Capacitance Safety MECHANICAL Through Hole Pin Diameter Certified to UL-60950-1, CSA-C22.2 No.60950-1, IEC60950-1, 2nd edition Conditions Standard:Option#2 Option#1 pF Maximum Units Yes Minimum Typical/Nominal 0.08 & 0.04 Inches 2.032 & 1.016 mm 0.08 & 0.15 Inches 2.032 & 3.81 mm Copper alloy Through Hole Pin Material TH Pin Plating Metal and Thickness 500 Nickel subplate 98.4-299 µ-inches Gold overplate 4.7-19.6 µ-inches www.murata-ps.com/support SDC_IRH.A05 Page 4 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRH-5/30-T110) INPUT Conditions Minimum Typical/Nominal Maximum Units Input current Full Load Conditions Vin = nominal 1.5 1.55 A Low Line input current Vin = minimum 2.83 2.92 A Vin = 110v 0.1 0.2 A2-Sec. 0.05 0.10 A 40 60 mA 7 10 mA 500 mAp-p 10 A Inrush Transient Short Circuit input current Iout = minimum, unit=ON No Load input current Shut-Down input current (Off, UV, OT) Back Ripple Current Measured at the input of module with a simulated source impedance of 12µH, 220µF, 450V, across source, 33µF, 250V external capacitors across input pins. Pi Internal Filter Type/Value Recommended Input fuse OUTPUT Total Output Power 0 150 151.5 W 4.95 5 5.05 Vdc 5.5 Vdc Voltage At 100% load, no trim, all conditions Setting Accuracy 4.5 Output Adjust Range See technical notes for details 6 6.4 7 Vdc 0 30 30 A 41 45 A Hiccup technique - Auto recovery within 1.25% of Vout 1.4 3 A Output shorted to ground, no damage Continuous Hiccup current limiting Non-latching Overvoltage Protection Current Output Current Range 0 Minimum Load cold condition Current Limit Inception 36 Short Circuit Short Circuit Current Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation Line Regulation Vin = 57.6-160, Vout = nom., full load ±0.2 % Load Regulation Iout = min. to max., Vin = nom. ±0.3 % 100 mV pk-pk 20 MHz BW, Cout = 1µF 60 Ripple and Noise paralleled with 10µF Temperature Coefficient Maximum Output Capacitance At all outputs 0.02 % of Vnom./°C (Loads : CR mode) 10,000 μF (Loads : CC mode) 10,000 μF GENERAL and SAFETY Efficiency Vin=110V, full load 89 91 % www.murata-ps.com/support SDC_IRH.A05 Page 5 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRH-5/30-T110) 10 Isolation Resistance MΩ 500 Isolation Capacitance Calculated MTBF Per Telcordia SR-332, Issue 2, Method 1, Class 1, Ground Fixed, Tcase=+25°C pF 1300 Hours x 103 200 KHz DYNAMIC CHARACTERISTICS Switching Frequency Turn On Time Rise time 10% Vout to 90% Vout 8 15 mS Delay time Vin on to 10% Vout 15 25 mS 50-75-50%, 1A/us, within 1% of Vout 30 60 µSec same as above ±120 ±240 mV Typical/Nominal Maximum Units Dynamic Load Response Dynamic Load Peak Deviation MECHANICAL Outline Dimensions (with baseplate) Weight (with baseplate) Conditions Minimum 2.28x 2.20 x 0.5 Inches 57.91x55.88 x 12.7 mm 3.95 Ounces 112 Grams www.murata-ps.com/support SDC_IRH.A05 Page 6 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRH-5/30-T110) 95 35 90 30 Output Current (Amps) Efficiency (%) 85 80 75 57.6V 70 110V 65 160V 60 25 20 15 10 5 55 0 50 40 3 6 9 12 15 18 21 24 27 30 50 60 70 80 90 100 110 Baseplate Temperature (℃ ℃) Iout(A) Efficiency vs. Load Current Thermal Derating vs. Baseplate temperature Turn-on transient at zero load current (5 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at full load current (5 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at zero load current (50 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: Vin, 50V/div) Turn-on transient at full load current (50 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: Vin, 50V/div) www.murata-ps.com/support SDC_IRH.A05 Page 7 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRH-5/30-T110) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 0, Cload = 0, ScopeBW = 20MHz, 2µS/div) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 30A, Cload = 0, ScopeBW = 20MHz, 2µS/div ) 20 57.6V 18 110V Power Dissipation (W) 16 160V 14 12 10 8 6 4 2 0 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 Load Current (A) Step Load Transient Response@25ºC (Vin = 110V, Vout = nom., Iout= 50-75-50% of full load, Cload = 0µF, ScopeBW =20MHz, 1mS/div ) Power Dissipation vs. Load Current @25ºC Start-up into a Pre-bias Load@25ºC (Vin = 57.6V, Prebias V = 3V, Cload = 0µF ,20mS/div) www.murata-ps.com/support SDC_IRH.A05 Page 8 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter Thermal Derating (IRH-5/30-T110, Unit mounted on a 10 X 10 inch PCB) LONGITUDINAL (AIRFLOW FROM Vin TO Vout) 35 35 30 30 25 Output Current (Amps) Output Current (Amps) TRANSVERSE (AIRFLOW FROM Vin- TO Vin+) 600 LFM 20 500 LFM 400 LFM 15 300 LFM 10 200 LFM 100 LFM 5 0 25 600 LFM 20 500 LFM 400 LFM 15 300 LFM 10 200 LFM 5 100 LFM 0 40 50 60 70 80 40 50 Ambient Temperature (℃ ℃) 35 35 30 30 25 600 LFM 500 LFM 400 LFM 15 300 LFM 10 200 LFM 5 100 LFM 0 80 85 25 600 LFM 20 500 LFM 400 LFM 15 300 LFM 10 200 LFM 5 100 LFM 0 40 50 60 70 80 40 50 Ambient Temperature (℃ ℃) 35 30 30 Output Current (Amps) 25 600 LFM 500 LFM 400 LFM 15 300 LFM 10 200 LFM 100 LFM 5 70 80 85 Maximum Current Temperature Derating (Vin = 110V) 35 20 60 Ambient Temperature (℃ ℃) Maximum Current Temperature Derating (Vin = 110V) Output Current (Amps) 70 Maximum Current Temperature Derating (Vin = 57.6V) Output Current (Amps) Output Current (Amps) Maximum Current Temperature Derating (Vin = 57.6V) 20 60 Ambient Temperature (℃ ℃) 0 25 600 LFM 20 500 LFM 400 LFM 15 300 LFM 10 200 LFM 5 100 LFM 0 40 50 60 70 Ambient Temperature (℃ ℃) Maximum Current Derating (Vin = 160V) 80 40 50 60 70 80 85 Ambient Temperature (℃ ℃) Maximum Current Derating (Vin = 160V) www.murata-ps.com/support SDC_IRH.A05 Page 9 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRH-12/12.5-T110) INPUT Conditions Minimum Typical/Nominal Maximum Units Input current Full Load Conditions Vin = nominal 1.52 1.58 A Low Line input current Vin = minimum 2.89 3 A Vin = 110v 0.1 0.2 A2-Sec. 0.02 0.05 A 40 60 mA 7 60 mA 600 mAp-p 10 A Inrush Transient Short Circuit input current Iout = minimum, unit=ON No Load input current Shut-Down input current (Off, UV, OT) Back Ripple Current Measured at the input of module with a simulated source impedance of 12µH, 220µF, 450V, across source, 33µF, 250V external capacitors across input pins. Pi Internal Filter Type/Value Recommended Input fuse OUTPUT Total Output Power 0 150 151.5 W 11.88 12 12.12 Vdc 13.2 Vdc Voltage At 100% load, no trim, all conditions Setting Accuracy 10.8 Output Adjust Range See technical notes for details 13.8 16 18.75 Vdc 0 12.5 12.5 A 16 18.75 A Hiccup technique - Auto recovery within 1.25% of Vout 1.4 3 A Output shorted to ground, no damage Continuous Hiccup current limiting Non-latching Overvoltage Protection Current Output Current Range 0 Minimum Load cold condition Current Limit Inception 14.5 Short Circuit Short Circuit Current Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation Line Regulation Vin = 57.6-160, Vout = nom., full load ±0.5 % Load Regulation Iout = min. to max., Vin = nom. ±0.5 % 160 mV pk-pk 20 MHz BW, Cout = 1µF 100 Ripple and Noise paralleled with 10µF Temperature Coefficient Maximum Output Capacitance At all outputs 0.02 % of Vnom./°C (Loads : CR mode) 1000 μF (Loads : CC mode) 1000 μF GENERAL and SAFETY Efficiency Vin=110V, full load 87 89.5 % www.murata-ps.com/support SDC_IRH.A05 Page 10 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRH-12/12.5-T110) 10 Isolation Resistance MΩ 500 Isolation Capacitance Calculated MTBF Per Telcordia SR-332, Issue 2, Method 1, Class 1, Ground Fixed, Tcase=+25°C pF 1300 Hours x 103 200 KHz DYNAMIC CHARACTERISTICS Switching Frequency Turn On Time Rise time 10% Vout to 90% Vout 10 25 mS Delay time Vin on to 10% Vout 18 30 mS 50-75-50%, 1A/us, within 1% of Vout 75 150 µSec same as above ±250 ±400 mV Typical/Nominal Maximum Units Dynamic Load Response Dynamic Load Peak Deviation MECHANICAL Outline Dimensions (with baseplate) Weight (with baseplate) Conditions Minimum 2.28x 2.20 x 0.5 Inches 57.91x55.88 x 12.7 mm 3.95 Ounces 112 Grams www.murata-ps.com/support SDC_IRH.A05 Page 11 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRH-12/12.5-T110) 95 14 90 12 Output Current (Amps) Efficiency (%) 85 80 75 57.6V 70 110V 65 160V 60 10 8 6 4 2 55 0 40 50 1.25 2.5 3.75 5 6.25 7.5 8.75 10 11.25 12.5 50 60 70 80 90 100 110 Baseplate Temperature (℃ ℃) Iout(A) Efficiency vs. Load Current Thermal Derating vs. Baseplate temperature Turn-on transient at zero load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at full load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at zero load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: Vin, 50V/div) Turn-on transient at full load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: Vin, 50V/div) www.murata-ps.com/support SDC_IRH.A05 Page 12 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRH-12/12.5-T110) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 0, Cload = 0, ScopeBW = 20MHz, 200µS/div ) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 12.5A, Cload = 0, ScopeBW = 20MHz, 2µS/div ) 20 18 16 14 12 10 8 6 4 2 0 57.6V Power Dissipation (W) 110V 160V 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Load Current (A) Step Load Transient Response@25ºC (Vin = 110V, Vout = nom., Iout= 50-75-50% of full load, Cload = 0µF, ScopeBW =20MHz, 1mS/div) Power Dissipation vs. Load Current @25ºC Start-up into a Pre-bias Load@25ºC (Vin = 57.6V, Prebias V = 4V, Cload = 0µF, 5mS/div) www.murata-ps.com/support SDC_IRH.A05 Page 13 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter Thermal Derating (IRH-12/12.5-T110, Unit mounted on a 10 X 10 inch PCB) LONGITUDINAL (AIRFLOW FROM Vin TO Vout) 14 14 12 12 10 Output Current (Amps) Output Current (Amps) TRANSVERSE (AIRFLOW FROM Vin- TO Vin+) 600 LFM 500 LFM 8 400 LFM 6 300 LFM 4 200 LFM 2 100 LFM 0 10 600 LFM 500 LFM 8 400 LFM 6 300 LFM 4 200 LFM 2 100 LFM 0 30 40 50 60 70 80 85 30 40 Ambient Temperature (℃ ℃) 12 12 Output Current (Amps) Output Current (Amps) 14 600 LFM 500 LFM 400 LFM 6 300 LFM 4 200 LFM 2 100 LFM 0 80 85 10 600 LFM 500 LFM 8 400 LFM 6 300 LFM 4 200 LFM 2 100 LFM 0 30 40 50 60 70 80 85 30 40 Ambient Temperature (℃ ℃) 12 12 Output Current (Amps) 14 600 LFM 500 LFM 8 400 LFM 6 300 LFM 4 200 LFM 2 100 LFM 60 70 80 85 Maximum Current Temperature Derating (Vin = 110V) 14 10 50 Ambient Temperature (℃ ℃) Maximum Current Temperature Derating (Vin = 110V) Output Current (Amps) 70 Maximum Current Temperature Derating (Vin = 57.6V) 14 8 60 Ambient Temperature (℃ ℃) Maximum Current Temperature Derating (Vin = 57.6V) 10 50 0 10 600 LFM 500 LFM 8 400 LFM 6 300 LFM 4 200 LFM 2 100 LFM 0 30 40 50 60 70 Ambient Temperature (℃ ℃) Maximum Current Derating (Vin = 160V) 80 85 30 40 50 60 70 80 85 Ambient Temperature (℃ ℃) Maximum Current Derating (Vin = 160V) www.murata-ps.com/support SDC_IRH.A05 Page 14 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRH-24/6.3-T110) INPUT Conditions Minimum Typical/Nominal Maximum Units Input Current Full Load Conditions Vin = nominal 1.55 1.6 A Low Line input current Vin = minimum 2.92 3 A Vin = 110v 0.1 0.2 A2-Sec. 0.05 0.10 A 40 60 mA 10 30 mA 500 mAp-p 10 A Inrush Transient Short Circuit input current Iout = minimum, unit=ON No Load input current Shut-Down input current (Off, UV, OT) Back Ripple Current Measured at the input of module with a simulated source impedance of 12µH, 220µF, 450V, across source, 33µF, 250V external capacitors across input pins. Pi Internal Filter Type/Value Recommended Input fuse OUTPUT Total Output Power 0 150 151.5 W 23.76 24 24.24 Vdc 26.4 Vdc Voltage Setting Accuracy At 100% load, no trim, all conditions 21.6 Output Adjust Range Overvoltage Protection See technical notes for details 27.5 32 36 Vdc 0 6.25 6.25 A 8.51 9.45 A Hiccup technique - Auto recovery within 1.25% of Vout 1.4 3 A Output shorted to ground, no damage Continuous Hiccup current limiting Non-latching Current Output Current Range 0 Minimum Load Current Limit Inception cold condition 6.93 Short Circuit Short Circuit Current Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation Line Regulation Vin = 57.6-160, Vout = nom., full load ±0.2 % Load Regulation Iout = min. to max., Vin = nom. ±0.3 % 240 mV pk-pk 20 MHz BW, Cout = 1µF 100 Ripple and Noise paralleled with 10µF Temperature Coefficient Maximum Output Capacitance At all outputs 0.02 % of Vnom./°C (Loads : CR mode) 680 μF (Loads : CC mode) 680 μF GENERAL and SAFETY Efficiency Vin=110V, full load 88 89 % www.murata-ps.com/support SDC_IRH.A05 Page 15 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRH-24/6.3-T110) 10 Isolation Resistance MΩ 500 Isolation Capacitance Calculated MTBF Per Telcordia SR-332, Issue 2, Method 1, Class 1, Ground Fixed, Tcase=+25°C pF 1300 Hours x 103 200 KHz DYNAMIC CHARACTERISTICS Switching Frequency Turn On Time Rise time 10% Vout to 90% Vout 10 30 mS Delay time Vin on to 10% Vout 15 30 mS 500 µSec ±400 ±600 mV Typical/Nominal Maximum Units Dynamic Load Response Dynamic Load Peak Deviation MECHANICAL Outline Dimensions (with baseplate) Weight (with baseplate) 50-75-50%, 1A/us, within 1% of Vout same as above Conditions Minimum 2.28x 2.20 x 0.5 Inches 57.91x55.88 x 12.7 mm 3.95 Ounces 112 Grams www.murata-ps.com/support SDC_IRH.A05 Page 16 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRH-24/6.3-T110) 95 7 90 6 Output Current (Amps) 85 Efficiency (%) 80 75 57.6V 70 110V 65 5 4 3 2 160V 60 1 55 0 40 50 0.6 1.1 1.6 2.1 2.6 3.1 3.6 4.1 4.6 5.1 5.6 6.1 50 60 70 80 90 100 110 Baseplate Temperature (℃ ℃) Iout(A) Efficiency vs. Load Current Thermal Derating vs. Baseplate temperature Turn-on transient at zero load current (10 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at full load current (10 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at zero load current (50 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: Vin, 50V/div) Turn-on transient at full load current (50 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: Vin, 50V/div) www.murata-ps.com/support SDC_IRH.A05 Page 17 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRH-24/6.3-T110) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 0, Cload = 0, ScopeBW = 20MHz, 100µS/div ) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 6.3A, Cload = 0, ScopeBW = 20MHz, 2µS/div ) 20 18 16 14 12 10 8 6 4 2 0 57.6V Power Dissipation (W) 110V 160V 0 2 4 6 Load Current (A) Step Load Transient Response@25ºC (Vin = 110V, Vout = nom., Iout= 50-75-50% of full load, Cload = 0µF, ScopeBW =20MHz, 54mS/div ) Power Dissipation vs. Load Current @25ºC Start-up into a Pre-bias Load@25ºC (Vin = 57.6V, Prebias V = 4V, Cload = 0µF, 5mS/div) www.murata-ps.com/support SDC_IRH.A05 Page 18 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter Thermal Derating (IRH-24/6.3-T110, Unit mounted on a 10 X 10 inch PCB) LONGITUDINAL (AIRFLOW FROM Vin TO Vout) 7.0 7.0 6.0 6.0 5.0 Output Current (Amps) Output Current (Amps) TRANSVERSE (AIRFLOW FROM Vin- TO Vin+) 600 LFM 500 LFM 4.0 400 LFM 3.0 300 LFM 2.0 200 LFM 1.0 100 LFM 0.0 5.0 600 LFM 4.0 500 LFM 400 LFM 3.0 300 LFM 2.0 200 LFM 1.0 100 LFM 0.0 30 40 50 60 70 80 85 30 40 Ambient Temperature (℃ ℃) 6.0 6.0 5.0 Output Current (Amps) Output Current (Amps) 7.0 600 LFM 500 LFM 400 LFM 300 LFM 2.0 200 LFM 1.0 100 LFM 0.0 80 85 5.0 600 LFM 4.0 500 LFM 400 LFM 3.0 300 LFM 2.0 200 LFM 1.0 100 LFM 0.0 30 50 70 85 30 40 Ambient Temperature (℃ ℃) 7.0 6.0 6.0 Output Current (Amps) 5.0 600 LFM 500 LFM 400 LFM 3.0 300 LFM 2.0 200 LFM 100 LFM 1.0 60 70 80 85 Maximum Current Temperature Derating (Vin = 110V) 7.0 4.0 50 Ambient Temperature (℃ ℃) Maximum Current Temperature Derating (Vin = 110V) Output Current (Amps) 70 Maximum Current Temperature Derating (Vin = 57.6V) 7.0 3.0 60 Ambient Temperature (℃ ℃) Maximum Current Temperature Derating (Vin = 57.6V) 4.0 50 0.0 5.0 600 LFM 4.0 500 LFM 400 LFM 3.0 300 LFM 2.0 200 LFM 1.0 100 LFM 0.0 30 50 70 Ambient Temperature (℃ ℃) Maximum Current Derating (Vin = 160V) 85 30 40 50 60 70 80 85 Ambient Temperature (℃ ℃) Maximum Current Derating (Vin = 160V) www.murata-ps.com/support SDC_IRH.A05 Page 19 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter MECHANICAL SPECIFICATIONS Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚ INPUT/OUTPUT CONNECTIONS Pin Function 1 2 4 5 6 7 8 9 Vin(+) On/Off Control Vin(-) Vout(-) Sense(-) Trim Sense(+) Vout(+) www.murata-ps.com/support SDC_IRH.A05 Page 20 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter MECHANICAL SPECIFICATIONS 50.80 2.000 55.9 2.20 33.27 1.310 Top View 3.28 0.129 TYP 6PL 12.7 0.50 57.9 2.28 “V” Options Pins (Pin Option #1) with Slotted/Flanged Baseplate 10.16 0.400 Side View 3.81 0.150 48.26 1.900 4 5 6 2 7 8 1 9 10.16 0.400 25.40 1.000 35.56 1.400 44.5 1.75 35.56 1.400 Pin Option #1 Pin 1-3, 6-8: Dia 0.080 Pin 5, 9: Dia 0.150 17.78 CL 0.700 3.4 ±0.9 0.135 ±0.035 2.03 0.080 NOTES: UNLESS OTHERWISE SPECIFIED; 1: M3 SCREW USED TO BOLT UNIT'S BASEPLATE TO OTHER SURFACES(SUCH AS HEATSINK) 2: ALL DIMENSION ARE IN INCHES[MILIMETER]; 3: ALL TOLERANCES: ×.××in ,±0.02in(×.×mm,±0.5mm) ×.×××in ,±0.01in(×.××mm,±0.25mm) Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚ Bottom View Material: Pin 1-3,6-8: Dia 0.080 PINS: COPPER ALLOY Pin 5,9: Dia 0.150 PINS: COPPER ALLOY FINISH:(ALL PINS) GOLD(5 u"MIN) OVER NICKEL (100u"MIN) INPUT/OUTPUT CONNECTIONS Pin Function 1 2 4 5 6 7 8 9 Vin(+) On/Off Control Vin(-) Vout(-) Sense(-) Trim Sense(+) Vout(+) www.murata-ps.com/support SDC_IRH.A05 Page 21 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter RECOMMENDED FOOTPRINT www.murata-ps.com/support SDC_IRH.A05 Page 22 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter SHIPPING TRAYS AND BOXES SHIPPING TRAY DIMENSIONS IRH modules are supplied in a 9-piece (3 × 3) shipping tray. The tray is an anti-static closed-cell polyethylene foam. Dimensions are shown below. www.murata-ps.com/support SDC_IRH.A05 Page 23 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter STANDARDS COMPLIANCE Parameter Notes EN 60950-1/A12:2011 Reinforced insulation UL 60950-1/R:2011-12 CAN/CSA-C22.2 No. 60950-1/A1:2011 IEC 61000-4-2 ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external input fuse must always be used to meet these safety requirements. ENVIRONMENTAL QUALIFICATION TESTING Parameter # Units Test Conditions Vibration 15 EN 61373:1999 Category I, Class B, Body mounted Mechanical Shock 15 EN 61373:1999 Category I, Class B, Body mounted DMTBF(Life Test) 60 Vin nom , units at derating point,101days Temperature Cycling Test( TCT) 15 Power and Temperature Cycling Test (PTCT) Temperature ,Humidity and Bias(THB) 5 15 -40 °C to 125 °C, unit temp. ramp 15 °C/min.,500cycles Temperature operating = min to max, Vin = min to max, Load=50% of rated maximum,100cycles 85 °C85RH,Vin=max, Load=min load,1072Hour(72hours with a pre-conditioning soak, unpowered) EN60068-2-30: Temperatures: + 55 °C and + 25 °C; Number of cycles: 2 (respiration effect);Time: 2 x 24 hours; Relative Humidity: 95% Damp heat test, cyclic 15 Dry heat test 5 EN60068-2-2, Vin=nom line, Full load, 85°C for 6 hours. High Temperature Operating Bias(HTOB) 15 Vin=min to max ,95% rated load, units at derating point,500hours Low Temperature operating 5 Vin=nom line, Full load,-40°C for 2 hours. Highly Accelerated Life Test(HALT) 5 High temperature limits, low temperature limits, Vibration limits, Combined Environmental Tests. EMI 3 Class A in CISSPR 22 or IEC62236-3-2(GB/T 24338.4) ESD 3 IEC 6100-4-2: +/-8kv contact discharge /+/-15kv air discharge Surge Protection 3 EN50121-3-2 Solderability 15Pins MIL-STD-883, method 2003 (IPC/EIA/JEDEC J-SID-002B) Note: Governing Standard BS EN 50155:2007 Railway applications - Electronics equipment used on rolling stock. www.murata-ps.com/support SDC_IRH.A05 Page 24 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter Technical Notes On/Off Control The input-side, remote On/Off Control function (pin 2) can be ordered to operate with either logic type: Negative (“N” suffix): Negative-logic devices are off when pin 2 is left open (or pulled high, applying +3.5V to +13V), and on when pin 2 is pulled low (0 to 0.8V) with respect to –Input as shown in Figure 1. +VIN +VCC –VIN Figure 1. Driving the Negative Logic On/Off Control Pin Dynamic control of the remote on/off function is best accomplished with a mechanical relay or an open-collector/open-drain drive circuit (optically isolated if appropriate). The drive circuit should be able to sink appropriate current (see Performance Specifications) when activated and withstand appropriate voltage when deactivated. Applying an external voltage to pin 2 when no input power is applied to the converter can cause permanent damage to the converter. Input Fusing Certain applications and/or safety agencies may require fuses at the inputs of power conversion components. Fuses should also be used when there is the possibility of sustained input voltage reversal which is not current-limited. For greatest safety, we recommend a fast blow fuse installed in the ungrounded input supply line. Fuse +Vin +Vout Rload -Vin -Vin EN 50155 standard Permanent Brownout Transient input range 100mS 1S (0.7 – 1.25 Vin) (0.6 Vin) (1.4 Vin) 96 V 67.2 – 120 V 57.6 V 134.4 V 110 V 77 – 137.5 V 66 V 154 V Nominal Input Start-Up Time Assuming that the output current is set at the rated maximum, the Vin to Vout Start-Up Time (see Specifications) is the time interval between the point when the rising input voltage crosses the Start-Up Threshold and the fully loaded output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input capacitance, input voltage slew rate and final value of the input voltage as it appears at the converter. ON/OFF CONTROL +Vin for Brownout and Transient conditions with Nominal input voltages of 96 & 110Vdc. -Vout Figure 2. Input Fusing Input Under-Voltage Shutdown and Start-Up Threshold Under normal start-up conditions, converters will not begin to regulate properly until the rising input voltage exceeds and remains at the Start-Up Threshold Voltage (see Specifications). Once operating, converters will not turn off until the input voltage drops below the Under-Voltage Shutdown Limit. Subsequent restart will not occur until the input voltage rises again above the Start-Up Threshold. This built-in hysteresis prevents any unstable on/off operation at a single input voltage. Transient and Surge Protection The input range of the IRH T110 modules cover EN50155 requirements These converters include a soft start circuit to moderate the duty cycle of its PWM controller at power up, thereby limiting the input inrush current. The On/Off Remote Control interval from On command to Vout (final ±5%) assumes that the converter already has its input voltage stabilized above the Start-Up Threshold before the On command. The interval is measured from the On command until the output enters and remains within its specified accuracy band. The specification assumes that the output is fully loaded at maximum rated current. Similar conditions apply to the On to Vout regulated specification such as external load capacitance and soft start circuitry. Recommended Input Filtering The user must assure that the input source has low AC impedance to provide dynamic stability and that the input supply has little or no inductive content, including long distributed wiring to a remote power supply. The converter will operate with no additional external capacitance if these conditions are met. For best performance, we recommend installing a low-ESR capacitor immediately adjacent to the converter’s input terminals. The capacitor should be a ceramic type such as the Murata GRM32 series or a polymer type. Make sure that the input terminals do not go below the undervoltage shutdown voltage at all times. More input bulk capacitance may be added in parallel (either electrolytic or tantalum) if needed. Recommended Output Filtering The converter will achieve its rated output ripple and noise with no additional external capacitor. However, the user may install more external output capacitance to reduce the ripple even further or for improved dynamic response. Again, use low-ESR ceramic (Murata GRM32 series) or polymer capacitors. Mount these close to the converter. Measure the output ripple under your load conditions. Use only as much capacitance as required to achieve your ripple and noise objectives. Excessive capacitance can make step load recovery sluggish or possibly introduce instability. Do not exceed the maximum rated output capacitance listed in the specifications. Input Ripple Current and Output Noise All models in this converter series are tested and specified for input reflected ripple current and output noise using designated external www.murata-ps.com/support SDC_IRH.A05 Page 25 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter input/output components, circuits and layout as shown in the figures below. The Cbus and Lbus components simulate a typical DC voltage bus. Output Over-Voltage Protection The IRH output voltage is monitored for an over-voltage condition using a comparator. The signal is optically coupled to the primary side and if the output voltage rises to a level which could be damaging to the load, the sensing circuitry will disable the PWM controller drive causing the output voltage to decrease. It is referred to as “latch” mode. Temperature Derating Curves The graphs in this data sheet illustrate typical operation under a variety of conditions. The Derating curves show the maximum continuous ambient air temperature and decreasing maximum output current which is acceptable under increasing forced airflow measured in Linear Feet per Minute (“LFM”). Note that these are AVERAGE measurements. The converter will accept brief increases in current or reduced airflow as long as the average is not exceeded. Note that the temperatures are of the ambient airflow, not the converter itself which is obviously running at higher temperature than the outside air. Murata Power Solutions makes Characterization measurements in a closed cycle wind tunnel with calibrated airflow. We use both thermocouples and an infrared camera system to observe thermal performance. As a practical matter, it is quite difficult to insert an anemometer to precisely measure airflow in most applications. Sometimes it is possible to estimate the effective airflow if you thoroughly understand the enclosure geometry, entry/exit orifice areas and the fan flow rate specifications. To Oscillo scope Lbus Current Probe +Vin Vin Cbus Cin CAUTION: If you exceed these Derating guidelines, the converter may have an unplanned Over Temperature shut down. Also, these graphs are all collected near Sea Level altitude. Be sure to reduce the derating for higher altitude. -Vin Cin = 220uF, ESR < 700mΩ @ 100kHz Cbus = 220uF, ESR < 100mΩ @ 100kHz Lbus =< 500uH Output Fusing The converter is extensively protected against current, voltage and temperature extremes. However your output application circuit may need additional protection. In the extremely unlikely event of output circuit failure, excessive voltage could be applied to your circuit. Consider using an appropriate fuse in series with the output. Figure 3. Measuring Input Ripple Current +Vout C1 C2 SCOPE Rload -Vout C1 = 1uF; C2 = 10uF LOAD 2-3 INCHES(51-76mm) FROM MODULE Figure 4 Measuring Output Ripple and Noise (PARD) Minimum Output Loading Requirements All models regulate within specification and are stable under no load to full load conditions. Operation under no load might however slightly increase output ripple and noise. Thermal Shutdown To prevent many over temperature problems and damage, these converters include thermal shutdown circuitry. If environmental conditions cause the temperature of the DC-DC’s to rise above the Operating Temperature Range up to the shutdown temperature, an onboard electronic temperature sensor will power down the unit. When the temperature decreases below the turn-on threshold, the converter will automatically restart. There is a small amount of hysteresis to prevent rapid on/off cycling. CAUTION: If you operate too close to the thermal limits, the converter may shut down suddenly without warning. Be sure to thoroughly test your application to avoid unplanned thermal shutdown. Output Current Limiting Current limiting inception is defined as the point at which full power falls below the rated tolerance. See the Performance/Functional Specifications. Note particularly that the output current may briefly rise above its rated value in normal operation as long as the average output power is not exceeded. This enhances reliability and continued operation of your application. If the output current is too high, the converter will enter the short circuit condition. Output Short Circuit Condition When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low (approximately 97% of nominal output voltage for most models), the PWM controller will shut down. Following a time-out period, the PWM will restart, causing the output voltage to begin rising to its appropriate value. If the short-circuit condition persists, another shutdown cycle will initiate. This rapid on/off cycling is called “hiccup mode.” The hiccup cycling reduces the average output current, thereby preventing excessive internal temperatures and/or component damage. The “hiccup” system differs from older latching short circuit systems because you do not have to power down the converter to make it restart. The system will automatically restore operation as soon as the short circuit condition is removed. Output Capacitive Load These converters do not require external capacitance added to achieve rated specifications. Users should only consider adding capacitance to reduce switching noise and/or to handle spike current load steps. Install only enough capacitance to achieve noise objectives. Excess external capacitance may cause degraded transient response and possible oscillation or instability. www.murata-ps.com/support SDC_IRH.A05 Page 26 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter NOTICE: Please use only this customer data sheet as product documentation when laying out your printed circuit boards and applying this product into your application. Do NOT use other materials as official documentation such as advertisements, product announcements, or website graphics. We strive to have all technical data in this customer data sheet highly accurate and complete. This customer data sheet is revision-controlled and dated. The latest customer data sheet revision is normally on our website (www.murata-ps.com) for products which are fully released to Manufacturing. Please be especially careful using any data sheets labeled “Preliminary” since data may change without notice. Remote Sense Input Use the Sense inputs with caution. Sense is normally connected at the load. Sense inputs compensate for output voltage inaccuracy delivered at the load. This is done by correcting IR voltage drops along the output wiring and the current carrying capacity of PC board etch. This output drop (the difference between Sense and Vout when measured at the converter) should not exceed 0.5V. Consider using heavier wire if this drop is excessive. Sense inputs also improve the stability of the converter and load system by optimizing the control loop phase margin. NOTE: The Sense input and power Vout lines are internally connected through low value resistors to their respective polarities so that the converter can operate without external connection to the Sense. Nevertheless, if the Sense function is not used for remote regulation, the user should connect +Sense to +Vout and –Sense to –Vout at the converter pins. The remote Sense lines carry very little current. They are also capacitively coupled to the output lines and therefore are in the feedback control loop to regulate and stabilize the output. As such, they are not low impedance inputs and must be treated with care in PC board layouts. Sense lines on the PCB should run adjacent to DC signals, preferably Ground. In cables and discrete wiring, use twisted pair, shielded tubing or similar techniques. Any long, distributed wiring and/or significant inductance introduced into the Sense control loop can adversely affect overall system stability. If in doubt, test your applications by observing the converter’s output transient response during step loads. There should not be any appreciable ringing or oscillation. You may also adjust the output trim slightly to compensate for voltage loss in any external filter elements. Do not exceed maximum power ratings. Contact and PCB resistance losses due to IR drops +VOUT VIN I OUT +SENSE TRIM Output overvoltage protection is monitored at the output voltage pin, not the Sense pin. Therefore excessive voltage differences between Vout and Sense together with trim adjustment of the output can cause the overvoltage protection circuit to activate and shut down the output. Power derating of the converter is based on the combination of maximum output current and the highest output voltage. Therefore the designer must insure: (Vout at pins) x (Iout) ≤ (Max. rated output power) Trimming the Output Voltage The Trim input to the converter allows the user to adjust the output voltage over the rated trim range (please refer to the Specifications). In the trim equations and circuit diagrams that follow, trim adjustments use either a trimpot or a single fixed resistor connected between the Trim input and either the +Sense or –Sense terminals. Trimming resistors should have a low temperature coefficient (±100 ppm/deg.C or less) and be mounted close to the converter. Keep leads short. If the trim function is not used, leave the trim unconnected. With no trim, the converter will exhibit its specified output voltage accuracy. There are two CAUTIONs to observe for the Trim input: CAUTION: To avoid unplanned power down cycles, do not exceed EITHER the maximum output voltage OR the maximum output power when setting the trim. Be particularly careful with a trimpot. If the output voltage is excessive, the OVP circuit may inadvertently shut down the converter. If the maximum power is exceeded, the converter may enter current limiting. If the power is exceeded for an extended period, the converter may overheat and encounter overtemperature shut down. CAUTION: Be careful of external electrical noise. The Trim input is a sensitive input to the converter’s feedback control loop. Excessive electrical noise may cause instability or oscillation. Keep external connections short to the Trim input. Use shielding if needed. Trim Equations Trim Down Connect trim resistor between trim pin and −Sense RTrimDn (k Ω) = Vo Vonom-Vo Trim Up Connect trim resistor between trim pin and +Sense RTrimUp (k Ω) = Vonom* (Vo-1.23) 1.23 * (Vo-Vonom) Sense Current ON/OFF CONTROL [Vout(+) −Vout(-)] − [Sense(+) −Sense(-)] ≤ 10% of Vout −1 LOAD Sense Return Where, Do not exceed the specified trim range or maximum power ratings when adjusting trim. Use 1% precision resistors mounted close to the converter on short leads. SENSE I OUT Return –VIN If sense is not installed, connect the trim resistor to the respective Vout pin. -VOUT Contact and PCB resistance losses due to IR drops Trim Circuits Figure 5 Remote Sense Circuit Configuration Please observe Sense inputs tolerance to avoid improper operation: www.murata-ps.com/support SDC_IRH.A05 Page 27 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter +VIN +VOUT Figure 7 Trim Connections to Increase Output Voltages +SENSE +VOUT +VIN ON/OFF CONTROL TRIM LOAD +SENSE -SENSE -VIN ON/OFF CONTROL RTRIM DOWN TRIM LOAD -VOUT -SENSE -VIN -VOUT Figure 6 Trim Connections Using A Trimpot Figure 8 Trim Connections to Decrease Output Voltage +VIN +VOUT +SENSE ON/OFF CONTROL TRIM LOAD RTRIM UP -SENSE -VIN -VOUT Soldering Guidelines Murata Power Solutions recommends the specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifications may cause damage to the product. Your production environment may differ; therefore please thoroughly review these guidelines with your process engineers. Wave Solder Operations for through-hole mounted products (THMT) For Sn/Ag/Cu based solders: For Sn/Pb based solders: Pin Maximum Preheat Temperature Maximum Preheat Temperature 115º C 105º C Maximum Pot Temperature 270º C Maximum Pot Temperature 250º C Maximum Solder Dwell Time 7 seconds Maximum Solder Dwell Time 6 seconds www.murata-ps.com/support SDC_IRH.A05 Page 28 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter Emissions Performance
Murata Power Solutions measures its products for conducted emissions against the EN 50121-3-2 standard. Passive resistance loads are employed and the output is set to the maximum voltage. If you set up your own emissions testing, make sure the output load is rated at continuous power while doing the tests.
The recommended external input and output capacitors (if required) are included. Please refer to the fundamental switching frequency. All of this information is listed in the Product Specifications. An external discrete filter is installed and the circuit diagram is shown below. [3] Conducted Emissions Test Results Graph 1. Conducted emissions performance, Positive Line, EN50121-3-2, full load Figure 7. Conducted Emissions Test Circuit [1] Conducted Emissions Parts List Reference Description Part Number Vendor C13/C14 10nF (Class X1/Y2) DE2F3KY103MA3BM02F Murata L1/L2 15uH/7.5A 7443551181 Wurth Electronics C1/C2/C15/C16 3.3nF (Class X1/Y1) DE1E3KX332MA4BP01F Murata CM1/CM2 1mH C20200-08 ITG C3 0.22uF/250V GRM32DR72E224KW01L Murata C9 100uF/250V Graph 2. Conducted emissions performance, Negative Line, EN50121-3-2 Full load Rubycon [2] Conducted Emissions Test Equipment Used
Hewlett Packard HP8594L Spectrum Analyzer – S/N 3827A00153
2Line V-networks LS1-15V 50Ω/50Uh Line Impedance Stabilization Network www.murata-ps.com/support SDC_IRH.A05 Page 29 of 30 IRH Series Encapsulated 150-Watt Isolated DC-DC Converter IR Transparent optical window Unit under test (UUT) IR Video Camera Precision low-rate anemometer 3” below UUT Ambient temperature sensor Airflow collimator Murata Power Solutions, Inc. 129, Flanders Road, Westborough, MA 01581, U.S.A. ISO 9001 and 14001 REGISTERED Vertical Wind Tunnel Murata Power Solutions employs a computer controlled custom-designed closed loop vertical wind tunnel, infrared video camera system, and test instrumentation for accurate airflow and heat dissipation analysis of power products. The system includes a precision low flow-rate anemometer, variable speed fan, power supply input and load controls, Variable temperature gauges, and adjustable heating element. speed fan The IR camera monitors the thermal performance of the Unit Under Test (UUT) under static steady-state conditions. A special optical port is used which is transparent to infrared wavelengths. Both through-hole and surface mount converters are soldered down to a 10"x10" host carrier board for realistic heat absorption and spreading. Both longitudinal and transverse airflow studies are possible by rotation of this carrier Heating board since there are often significant differences in the heat element dissipation in the two airflow directions. The combination of adjustable airflow, adjustable ambient heat, and adjustable Input/Output currents and voltages mean that a very wide range of measurement conditions can be studied. The collimator reduces the amount of turbulence adjacent to the UUT by minimizing airflow turbulence. Such turbulence influences the effective heat transfer characteristics and gives false readings. Excess turbulence removes more heat from some surfaces and less heat from others, possibly causing uneven overheating. Both sides of the UUT are studied since there are different thermal gradients on each side. The adjustable heating element and fan, built-in temperature gauges, and no-contact IR camera mean that power supplies are tested in real-world conditions. This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2020 Murata Power Solutions, Inc. www.murata-ps.com/support SDC_IRH.A05 Page 30 of 30