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IRQ-12/8.3-T110P-C

IRQ-12/8.3-T110P-C

  • 厂商:

    MURATA-PS(村田)

  • 封装:

    POWER-MODULE-8P_57.9X36.8MM_TM

  • 描述:

    DCDCCONVERTER12V100W

  • 数据手册
  • 价格&库存
IRQ-12/8.3-T110P-C 数据手册
IRQ Series Encapsulated Quarter-Brick 100-Watt Isolated DC-DC Converter Output Voltage (V) 5 12 24 Output Current (A) 20 8.3 4.2 Input Voltage (V) 110 110 110 Optimized for harsh environments in industrial/railway applications, the IRQ DC-DC converter series offer regulated outputs in an industry-standard quarter brick fully encased package. FEATURES  DC input range: 57.6-160V (Covers both 96V and 110V input range)  Encapsulated circuitry for optimal thermal/vibration performance  Regulation: ±0.3% from no load to full load  High Efficiency  Maximum baseplate operating temperature: 110ºC, full load  Over-current & Over-temperature protection  Synchronous rectifier topology  Stable no-load operation  Support Pre-Bias startup SAFETY FEATURES  Reinforced insulation  3000Vdc input to output isolation  EN 50155  UL 60950-1 (Pending)  CAN/CSA-C22.2 No. 60950-1 (Pending)  EN 60950-1  RoHS compliant PRODUCT OVERVIEW The IRQ series regulated converter module deliver a 5V, 12V or 24V output @ Vin = 57.6 – 160 Vdc in an industry standard quarter brick fully encased package at astonishing efficiency. The fully isolated (3000Vdc) IRQ series accept a 57.6 to 160 Volt DC input voltage range with a reinforced insulation system. Typical applications include industrial, railway and transportation applications. The IRQ’s synchronous-rectifier topology and fixed frequency operations means excellent efficiencies. A wealth of electronic protection features include input under voltage lockout, over voltage lockout protection, output current limit, current sharing, short circuit hiccup, Vout overshoot, and over temperature shutdown. Available options include various pin lengths and flanged baseplate. The IRQ series is designed to meet all UL and IEC emissions, safety, and flammability certifications. Slotted / Flanged Baseplate “V” Option Pins / Pinout Pin Dia : 0.080 Slotted / Flanged Baseplate DOSA Pins / Pinout Pin Dia : 0.040 / 0.060 Standard Baseplate DOSA Pins / Pinout Pin Dia : 0.040 / 0.060 For full details go to ww w.murata-ps.com/rohs www.murata-ps.com/support SDC_IRQ_A01.D06 Page 1 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter PERFORMANCE SPECIFICATIONS SUMMARY AND ORDERING GUIDE ① ② Output Root Model ① VOUT IOUT (V) (A, max) Total Power (W) Input Ripple & Noise (mVp-p) Regulation (max.) Typ. Max. Line Load Efficiency VIN Nom. (V) Range (V) IIN, no load (mA) IIN, full load (A) Min. Typ. IRQ-5/20-T110 5 20 100 80 150 ±0.2% ±0.3% 110 57.6-160 150 2.06 83.0% 85.5% IRQ-12/8.3-T110 12 8.3 100 50 120 ±0.6% ±0.5% 110 57.6-160 50 2.50 87.0% 87.4% IRQ-24/4.2-T110 24 4.2 100 100 240 ±0.3% ±0.3% 110 57.6-160 20 2.50 86.5% 88.2% ① Please refer to the part number structure for additional options and complete ordering part numbers. ② All specifications are at nominal line voltage and full load, +25 ºC. Unless otherwise noted. See detailed specifications. Output capacitors are 1 μF ceramic in parallel with 10 μF electrolytic. I/O caps are necessary for our test equipment and may not be needed for your application. Part Number Structure Note: Please see mechanical drawings for details. Special order applies to Positive Logic version. Some model number combinations may not be available. See website or contact your local Murata sales representative. www.murata-ps.com/support SDC_IRQ.A01.D06 Page 2 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter IRQ SERIES FUNCTIONAL SPECIFICATIONS ABSOLUTE MAXIMUM RATINGS Conditions Maximum Units 160 Vdc 100 mS max. duration 170 Vdc Input to output 3000 Vdc Input to Baseplate 1500 Vdc Output to Baseplate 500 Vdc Input Voltage, Continuous Input Voltage, Transient Isolation Voltage On/Off Remote Control Minimum Typical/Nominal 0 Referred to -Vin 0 15 Vdc Operating Temperature Range Ambient Temperature -40 85 °C Storage Temperature Range Baseplate Temperature -55 125 °C Absolute maximums are stress ratings. Exposure of devices to greater than any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied nor recommended. INPUT Operating Input Voltage Range 0 Turn-on Voltage Threshold 52 Turn-off Voltage Threshold 50 160 Vdc 54.5 57 Vdc 52 56 Vdc Lockout Voltage Hysteresis TBD Vdc Recommended External Input Capacitance TBD uF FEATURES and OPTIONS Conditions Minimum Typical/Nominal Maximum Units Primary On/Off control (designed to be driving with an open collector logic, Voltages referenced to -Vin) “P” suffix: Positive Logic, ON state ON = pin open or external voltage 3.5 15 V Positive Logic, OFF state OFF = ground pin or external voltage 0 1 V 2 mA Control Current open collector/drain 1 “N” suffix: Negative Logic, ON state ON = ground pin or external voltage -0.1 0.8 V Negative Logic, OFF state OFF = pin open or external voltage 2.5 15 V 2 mA Control Current Remote Sense Compliance open collector/drain 1 Sense pins connected externally to respective Vout pins 5 % ENVIRONMENTAL Operating Ambient Temperature Ambient Temperature -40 85 °C Baseplate Temperature -40 110 °C -55 125 °C 125 °C Storage Temperature Semiconductor Junction Temperature Thermal Protection Average PCB Temperature 125 Thermal Protection Restart Hysteresis Electromagnetic Interference Conducted, EN55022/CISPR22 RoHS rating °C °C External filter required; see Emissions performance test. B Class RoHS-6 www.murata-ps.com/support SDC_IRQ.A01.D06 Page 3 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter IRQ SERIES FUNCTIONAL SPECIFICATIONS GENERAL and SAFETY Insulation Safety Rating Reinforced Isolation Resistance 10 MΩ Isolation Capacitance Safety Certified to UL-60950-1, CSA-C22.2 No.60950-1, IEC/EN60950-1, 2nd edition (pending) MECHANICAL Through Hole Pin Diameter Conditions Standard:Option#2 Option#1 Through Hole Pin Material TH Pin Plating Metal and Thickness 500 pF Maximum Units Yes Minimum Typical/Nominal 0.06 & 0.04 Inches 1.524 & 1.016 mm 0.08 Inches 2.032 mm Copper alloy Nickel subplate 98.4-299 µ-inches Gold overplate 4.7-19.6 µ-inches www.murata-ps.com/support SDC_IRQ.A01.D06 Page 4 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRQ-5/20-T110) INPUT Conditions Minimum Typical/Nominal Maximum Units Input current Full Load Conditions Vin = nominal 1.06 1.11 A Low Line input current Vin = minimum 2.01 2.06 A Vin = 110v 0.1 0.2 A2-Sec. 0.1 0.2 A 50 150 mA 15 30 mA 2000 mAp-p 5 A Inrush Transient Short Circuit input current No Load input current Iout = minimum, unit=ON Shut-Down input current (Off, UV, OT) Back Ripple Current Measured at the input of module with a simulated source impedance of 12µH, 220µF, 450V, across source, 33µF, 250V external capacitors across input pins. Internal Filter Type/Value Pi Recommended Input fuse OUTPUT Total Output Power 0 100 101 W 4.95 5 5.05 Vdc 5.050 Vdc Voltage Setting Accuracy At 100% load, no trim, all conditions Output Adjust Range 4.950 Overvoltage Protection 6 6.3 6.5 Vdc 0 20 20 A 25 30 A Hiccup technique - Auto recovery within 1.25% of Vout 2.0 4.0 A Output shorted to ground, no damage Continuous Hiccup current limiting Non-latching Current Output Current Range Minimum Load 0 Current Limit Inception cold condition 22 Short Circuit Short Circuit Current Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation Line Regulation Vin = 57.6-160, Vout = nom., full load ±0.2 % Load Regulation Iout = min. to max., Vin = nom. ±0.3 % 150 mV pk-pk Ripple and Noise Temperature Coefficient Maximum Output Capacitance 20 MHz BW, Cout = 1µF 80 paralleled with 10µF At all outputs 0.02 % of Vnom./°C (Loads : CR mode) 3300 μF (Loads : CC mode) 3300 μF GENERAL and SAFETY Efficiency Vin=110V, full load 83 85.5 % www.murata-ps.com/support SDC_IRQ.A01.D06 Page 5 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRQ-5/20-T110) Isolation Resistance 10 MΩ Isolation Capacitance Calculated MTBF 500 Per Telcordia SR-332, Issue 2, Method 1, Class 1, Ground Fixed, Tcase=+25°C pF 1800 Hours x 103 200 KHz DYNAMIC CHARACTERISTICS Switching Frequency Turn On Time Vin On to Vout Regulated 20 30 mS Remote On to Vout Regulated TBD TBD mS 15 30 mS 50 µSec ±100 ±300 mV Typical/Nominal Maximum Units Vout Rise Time From 0%~100% Dynamic Load Response Dynamic Load Peak Deviation MECHANICAL Outline Dimensions (with baseplate) Weight (with baseplate) 50-75-50%, 1A/us, within 1% of Vout same as above Conditions Minimum 2.28x 1.45 x 0.5 Inches 57.91x36.83x 12.7 mm 2.23 Ounces 63.6 Grams www.murata-ps.com/support SDC_IRQ.A01.D06 Page 6 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRQ-5/20-T110) 25 90 85 20 Output Current (Amps) Efficiency (%) 80 75 57.5V 70 110V 65 160V 60 15 10 5 55 0 50 2 4 6 8 10 12 14 16 18 20 Iout(A) 40 50 60 70 80 90 100 110 Baseplate Temperature (℃) Efficiency vs. Load Current Thermal Derating vs. Baseplate temperature Turn-on transient at zero load current (20 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at full load current (20 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at zero load current (50 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: Vin, 50V/div) Turn-on transient at full load current (50 mS/div, Top Trace: Vout, 2V/div; Bottom Trace: Vin, 50V/div) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 7 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRQ-5/20-T110) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 0, Cload = 0, ScopeBW = 20MHz ) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 20A, Cload = 0, ScopeBW = 20MHz ) 18 57.6V 16 110V 14 160V Power Dissipation (W) 12 10 8 6 4 2 0 0.00 5.00 10.00 15.00 20.00 Load Current (A) Step Load Transient Response@25ºC (Vin = 110V, Vout = nom., Iout= 75-50-75% of full load, Cload = 0µF, ScopeBW =20MHz ) Power Dissipation vs. Load Current @25ºC www.murata-ps.com/support SDC_IRQ.A01.D06 Page 8 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter Thermal Derating (IRQ-5/20-T110, Unit mounted on a 10 X 10 inch PCB) LONGITUDINAL (AIRFLOW FROM Vin TO Vout) 25 25 20 20 Output Current (Amps) Output Current (Amps) TRANSVERSE (AIRFLOW FROM Vin- TO Vin+) 600 LFM 15 500 LFM 400 LFM 10 300 LFM 200 LFM 5 600 LFM 15 500 LFM 400 LFM 10 300 LFM 200 LFM 5 100 LFM 100 LFM 0 0 40 50 60 70 80 40 50 Ambient Temperature (℃) 25 25 20 20 600 LFM 500 LFM 400 LFM 10 300 LFM 200 LFM 5 80 85 600 LFM 15 500 LFM 400 LFM 10 300 LFM 200 LFM 5 100 LFM 0 100 LFM 0 40 50 60 70 80 40 50 Ambient Temperature (℃) 20 20 Output Current (Amps) 25 600 LFM 500 LFM 400 LFM 10 300 LFM 200 LFM 5 70 80 85 Maximum Current Temperature Derating (Vin = 110V) 25 15 60 Ambient Temperature (℃) Maximum Current Temperature Derating (Vin = 110V) Output Current (Amps) 70 Maximum Current Temperature Derating (Vin = 57.6V) Output Current (Amps) Output Current (Amps) Maximum Current Temperature Derating (Vin = 57.6V) 15 60 Ambient Temperature (℃) 600 LFM 15 500 LFM 400 LFM 10 300 LFM 200 LFM 5 100 LFM 0 100 LFM 0 40 50 60 70 Ambient Temperature (℃) Maximum Current Derating (Vin = 160V) 80 40 50 60 70 80 85 Ambient Temperature (℃) Maximum Current Derating (Vin = 160V) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 9 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRQ-12/8.3-T110) INPUT Conditions Minimum Typical/Nominal Maximum Units Input current Full Load Conditions Vin = nominal 1.00 1.50 A Low Line input current Vin = minimum 1.98 2.50 A Vin = 110v 0.1 0.2 A2-Sec. 0.02 0.05 A 7 50 mA 5 50 mA 600 mAp-p 10 A Inrush Transient Short Circuit input current No Load input current Iout = minimum, unit=ON Shut-Down input current (Off, UV, OT) Back Ripple Current Measured at the input of module with a simulated source impedance of 12µH, 220µF, 450V, across source, 33µF, 250V external capacitors across input pins. Internal Filter Type/Value Pi Recommended Input fuse OUTPUT Total Output Power 0 99.60 100.60 W 11.88 12 12.12 Vdc 13.2 Vdc Voltage Setting Accuracy At 100% load, no trim, all conditions Output Adjust Range 10.8 Overvoltage Protection 14 16 18 Vdc 0 8.30 8.30 A 10.50 12.45 A Hiccup technique - Auto recovery within 1.25% of Vout 1.4 3 A Output shorted to ground, no damage Continuous Hiccup current limiting Non-latching Current Output Current Range Minimum Load 0 Current Limit Inception cold condition 9.13 Short Circuit Short Circuit Current Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation Line Regulation Vin = 57.6-160, Vout = nom., full load ±0.6 % Load Regulation Iout = min. to max., Vin = nom. ±0.5 % 120 mV pk-pk At all outputs 0.02 % of Vnom./°C (Loads : CR mode) 1000 μF (Loads : CC mode) 1000 μF Ripple and Noise Temperature Coefficient Maximum Output Capacitance 20 MHz BW, Cout = 1µF 50 paralleled with 10µF GENERAL and SAFETY Efficiency Vin=110V, full load 87 87.4 % www.murata-ps.com/support SDC_IRQ.A01.D06 Page 10 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRQ-12/8.3-T110) Isolation Resistance 10 MΩ Isolation Capacitance 500 pF 1800 Hours x 103 200 KHz Calculated MTBF Per Telcordia SR-332, Issue 2, Method 1, Class 1, Ground Fixed, Tcase=+25°C DYNAMIC CHARACTERISTICS Switching Frequency Turn On Time Vin On to Vout Regulated 18 30 mS Remote On to Vout Regulated TBD TBD mS 10 25 mS 50-75-50%, 1A/us, within 1% of Vout 400 600 µSec same as above ±200 ±300 mV Typical/Nominal Maximum Units Vout Rise Time From 0%~100% Dynamic Load Response Dynamic Load Peak Deviation MECHANICAL Outline Dimensions (with baseplate) Weight (with baseplate) Conditions Minimum 2.28x 1.45 x 0.50 Inches 57.91x36.83x 12.7 mm 2.23 Ounces 63.6 Grams www.murata-ps.com/support SDC_IRQ.A01.D06 Page 11 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter 95 9 90 8 85 7 Output Current (Amps) Efficiency (%) PERFORMANCE DATA (IRQ-12/8.3-T110) 80 75 57.6V 70 110V 65 160V 60 6 5 4 3 2 1 55 0 40 50 0.917 1.73 2.57 3.38 4.22 5.03 5.88 6.71 7.52 8.36 50 60 70 80 90 100 110 Baseplate Temperature (℃) Iout(A) Efficiency vs. Load Current Thermal Derating vs. Baseplate temperature Turn-on transient at zero load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at full load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at zero load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: Vin, 50V/div) Turn-on transient at full load current (10 mS/div, Top Trace: Vout, 5V/div; Bottom Trace: Vin, 50V/div) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 12 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRQ-12/8.3-T110) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 0, Cload = 0, ScopeBW = 20MHz ) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 8.3A, Cload = 0, ScopeBW = 20MHz ) 16 57.6V 14 110V 12 160V Power Dissipation (W) 10 8 6 4 2 0 0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 Load Current (A) Step Load Transient Response@25ºC (Vin = 110V, Vout = nom., Iout= 75-50-75% of full load, Cload = 0µF, ScopeBW =20MHz ) Power Dissipation vs. Load Current @25ºC www.murata-ps.com/support SDC_IRQ.A01.D06 Page 13 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter Thermal Derating (IRQ-12/8.3-T110, Unit mounted on a 10 X 10 inch PCB) TRANSVERSE (AIRFLOW FROM Vin- TO Vin+) LONGITUDINAL (AIRFLOW FROM Vin TO Vout) 9 9 8 8 7 6 600 LFM 5 500 LFM Output Current (Amps) Output Current (Amps) 7 400 LFM 4 300 LFM 3 200 LFM 2 600 LFM 5 500 LFM 400 LFM 4 300 LFM 3 200 LFM 2 100 LFM 1 6 100 LFM 1 0 0 30 40 50 60 70 80 85 30 40 50 Ambient Temperature (℃) Maximum Current Temperature Derating (Vin = 57.6V) 9 9 8 8 80 85 7 6 600 LFM 5 500 LFM Output Current (Amps) Output Current (Amps) 70 Maximum Current Temperature Derating (Vin = 57.6V) 7 400 LFM 4 300 LFM 3 200 LFM 2 6 600 LFM 5 500 LFM 400 LFM 4 300 LFM 3 200 LFM 2 100 LFM 1 100 LFM 1 0 0 30 40 50 60 70 80 85 30 40 50 Ambient Temperature (℃) 8 8 7 7 5 500 LFM Output Current (Amps) 9 600 LFM 400 LFM 4 300 LFM 3 200 LFM 2 6 600 LFM 5 500 LFM 80 85 400 LFM 4 300 LFM 3 200 LFM 2 100 LFM 1 70 Maximum Current Temperature Derating (Vin = 110V) 9 6 60 Ambient Temperature (℃) Maximum Current Temperature Derating (Vin = 110V) Output Current (Amps) 60 Ambient Temperature (℃) 100 LFM 1 0 0 30 40 50 60 70 Ambient Temperature (℃) Maximum Current Derating (Vin = 160V) 80 85 30 40 50 60 70 80 85 Ambient Temperature (℃) Maximum Current Derating (Vin = 160V) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 14 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRQ-24/4.2-T110) INPUT Conditions Minimum Typical/Nominal Maximum Units Input Current Full Load Conditions Vin = nominal 1.00 1.50 A Low Line input current Vin = minimum 2.02 2.50 A Vin = 110v 0.1 0.2 A2-Sec. 0.03 0.05 A 7 20 mA 5 20 mA 500 mAp-p 10 A Inrush Transient Short Circuit input current No Load input current Iout = minimum, unit=ON Shut-Down input current (Off, UV, OT) Back Ripple Current Measured at the input of module with a simulated source impedance of 12µH, 220µF, 450V, across source, 33µF, 250V external capacitors across input pins. Internal Filter Type/Value Pi Recommended Input fuse OUTPUT Total Output Power 0 100.80 101.81 W 23.76 24 24.24 Vdc 26.4 Vdc Voltage Setting Accuracy At 100% load, no trim, all conditions Output Adjust Range 21.6 Overvoltage Protection 28.8 32 36 Vdc 0 4.20 4.20 A 5.67 6.30 A Hiccup technique - Auto recovery within 1.25% of Vout 1.4 3 A Output shorted to ground, no damage Continuous Hiccup current limiting Non-latching Current Output Current Range Minimum Load Current Limit Inception 0 cold condition 4.62 Short Circuit Short Circuit Current Short Circuit Duration (remove short for recovery) Short circuit protection method Regulation Line Regulation Vin = 57.6-160, Vout = nom., full load ±0.2 % Load Regulation Iout = min. to max., Vin = nom. ±0.3 % 240 mV pk-pk At all outputs 0.02 % of Vnom./°C (Loads : CR mode) 560 μF (Loads : CC mode) 560 μF Ripple and Noise Temperature Coefficient Maximum Output Capacitance 20 MHz BW, Cout = 1µF 100 paralleled with 10µF GENERAL and SAFETY Efficiency Vin=110V, full load 86.5 88.2 % www.murata-ps.com/support SDC_IRQ.A01.D06 Page 15 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter FUNCTIONAL SPECIFICATIONS (IRQ-24/4.2-T110) Isolation Resistance 10 MΩ Isolation Capacitance 500 pF 1800 Hours x 103 200 KHz Calculated MTBF Per Telcordia SR-332, Issue 2, Method 1, Class 1, Ground Fixed, Tcase=+25°C DYNAMIC CHARACTERISTICS Switching Frequency Turn On Time Vin On to Vout Regulated 18 30 mS Remote On to Vout Regulated TBD TBD mS 10 25 mS 50-75-50%, 1A/us, within 1% of Vout 300 500 µSec same as above ±400 ±600 mV Typical/Nominal Maximum Units Vout Rise Time From 0%~100% Dynamic Load Response Dynamic Load Peak Deviation MECHANICAL Outline Dimensions (with baseplate) Weight (with baseplate) Conditions Minimum 2.28x 1.45 x 0.5 Inches 57.91x36.83x 12.7 mm 2.23 Ounces 63.6 Grams www.murata-ps.com/support SDC_IRQ.A01.D06 Page 16 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRQ-24/4.2-T110) 4.5 90 4 85 3.5 Output Current (Amps) 95 Efficiency (%) 80 75 57.6V 70 110V 65 160V 3 2.5 2 1.5 1 60 0.5 55 0 40 50 0.5 0.9 1.2 1.6 2.0 2.4 2.8 3.2 3.5 3.9 50 60 70 80 90 100 110 Baseplate Temperature (℃) Iout(A) Efficiency vs. Load Current Thermal Derating vs. Baseplate temperature Turn-on transient at zero load current (10 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at full load current (10 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: ON/OFF, 2V/div) Turn-on transient at zero load current (10 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: Vin, 50V/div) Turn-on transient at full load current (10 mS/div, Top Trace: Vout, 10V/div; Bottom Trace: Vin, 50V/div) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 17 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter PERFORMANCE DATA (IRQ-24/4.2-T110) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 0, Cload = 0, ScopeBW = 20MHz ) Ripple and Noise @25ºC (Vin = 110V, Vout = nom., Iout= 4.2A, Cload = 0, ScopeBW = 20MHz ) 16 57.6V Power Dissipation (W) 14 110V 12 160V 10 8 6 4 2 0 0.00 1.00 2.00 3.00 4.00 Load Current (A) Step Load Transient Response@25ºC (Vin = 110V, Vout = nom., Iout= 75-50-75% of full load, Cload = 0µF, ScopeBW =20MHz ) Power Dissipation vs. Load Current @25ºC www.murata-ps.com/support SDC_IRQ.A01.D06 Page 18 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter Thermal Derating (IRQ-24/4.2-T110, Unit mounted on a 10 X 10 inch PCB) TRANSVERSE (AIRFLOW FROM Vin- TO Vin+) LONGITUDINAL (AIRFLOW FROM Vin TO Vout) 4.5 4.5 4 4 3.5 3 600 LFM 2.5 500 LFM Output Current (Amps) Output Current (Amps) 3.5 400 LFM 2 300 LFM 1.5 200 LFM 1 600 LFM 2.5 500 LFM 2 400 LFM 300 LFM 1.5 200 LFM 1 100 LFM 0.5 3 100 LFM 0.5 0 0 30 40 50 60 70 80 85 30 40 Ambient Temperature (℃) 70 80 85 Maximum Current Temperature Derating (Vin = 57.6V) 4.5 4.5 4 4 3.5 3 600 LFM 2.5 500 LFM 2 400 LFM Output Current (Amps) 3.5 Output Current (Amps) 60 Ambient Temperature (℃) Maximum Current Temperature Derating (Vin = 57.6V) 300 LFM 1.5 200 LFM 1 3 600 LFM 2.5 500 LFM 2 400 LFM 300 LFM 1.5 200 LFM 1 100 LFM 0.5 100 LFM 0.5 0 0 30 50 70 85 30 40 Ambient Temperature (℃) 50 60 70 80 85 Ambient Temperature (℃) Maximum Current Temperature Derating (Vin = 110V) Maximum Current Temperature Derating (Vin = 110V) 4.5 4.5 4 4 3.5 3.5 3 600 LFM 2.5 500 LFM 2 400 LFM Output Current (Amps) Output Current (Amps) 50 300 LFM 1.5 200 LFM 1 600 LFM 2.5 500 LFM 2 400 LFM 1.5 300 LFM 200 LFM 1 100 LFM 0.5 3 100 LFM 0.5 0 0 30 50 70 Ambient Temperature (℃) Maximum Current Derating (Vin = 160V) 85 30 40 50 60 70 80 85 Ambient Temperature (℃) Maximum Current Derating (Vin = 160V) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 19 of 28 IRQ Series MECHANICAL SPECIFICATIONS Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚ Encapsulated 100-Watt Isolated DC-DC Converter INPUT/OUTPUT CONNECTIONS Pin Function 1 2 3 4 5 6 7 8 Vin(+) On/Off Control Vin(-) Vout(-) Sense(-) Trim Sense(+) Vout(+) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 20 of 28 IRQ Series MECHANICAL SPECIFICATIONS Dimensions are in inches (mm) shown for ref. only. Tolerances (unless otherwise specified): .XX ± 0.02 (0.5) .XXX ± 0.010 (0.25) Angles ± 2˚ Encapsulated 100-Watt Isolated DC-DC Converter INPUT/OUTPUT CONNECTIONS Pin Function 1 2 3 4 6 8 Vin(+) On/Off Control Vin(-) Vout(-) Trim Vout(+) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 21 of 28 IRQ Series RECOMMENDED FOOTPRINT Encapsulated 100-Watt Isolated DC-DC Converter www.murata-ps.com/support SDC_IRQ.A01.D06 Page 22 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter STANDARDS COMPLIANCE Parameter Notes EN 60950-1/A12:2011 Reinforced insulation UL 60950-1/R:2011-12 CAN/CSA-C22.2 No. 60950-1/A1:2011 IEC 61000-4-2 ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance) Note: An external input fuse must always be used to meet these safety requirements. ENVIRONMENTAL QUALIFICATION TESTING Parameter # Units Test Conditions Vibration 15 EN 61373:1999 Category I, Class B, Body mounted Mechanical Shock 15 EN 61373:1999 Category I, Class B, Body mounted DMTBF(Life Test) 60 Vin nom , units at derating point,101days Temperature Cycling Test( TCT) 15 -40 °C to 125 °C, unit temp. ramp 15 °C/min.,500cycles Power and Temperature Cycling Test (PTCT) Temperature ,Humidity and Bias(THB) 5 15 Temperature operating = min to max, Vin = min to max, Load=50% of rated maximum,100cycles 85 °C85RH,Vin=max, Load=min load,1072Hour(72hours with a pre-conditioning soak, unpowered) EN60068-2-30: Temperatures: + 55 °C and + 25 °C; Number of cycles: 2 (respiration effect);Time: 2 x 24 hours; Relative Humidity: 95% Damp heat test, cyclic 15 Dry heat test 5 EN60068-2-2, Vin=nom line, Full load, 85°C for 6 hours. High Temperature Operating Bias(HTOB) 15 Vin=min to max ,95% rated load, units at derating point,500hours Low Temperature operating 5 Vin=nom line, Full load,-40°C for 2 hours. Highly Accelerated Life Test(HALT) 5 High temperature limits, low temperature limits, Vibration limits, Combined Environmental Tests. EMI 3 Class A in CISSPR 22 or IEC62236-3-2(GB/T 24338.4) ESD 3 IEC 6100-4-2: +/-8kv contact discharge /+/-15kv air discharge Surge Protection 3 EN50121-3-2 Solderability 15Pins MIL-STD-883, method 2003 (IPC/EIA/JEDEC J-SID-002B) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 23 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter Technical Notes On/Off Control The input-side, remote On/Off Control function (pin 2) can be ordered to operate with either logic type: Negative (“N” suffix): Negative-logic devices are off when pin 2 is left open (or pulled high, applying +3.5V to +13V), and on when pin 2 is pulled low (0 to 0.8V) with respect to –Input as shown in Figure 1. +VIN –VIN Figure 1. Driving the Negative Logic On/Off Control Pin Dynamic control of the remote on/off function is best accomplished with a mechanical relay or an open-collector/open-drain drive circuit (optically isolated if appropriate). The drive circuit should be able to sink appropriate current (see Performance Specifications) when activated and withstand appropriate voltage when deactivated. Applying an external voltage to pin 2 when no input power is applied to the converter can cause permanent damage to the converter. Input Fusing Certain applications and/or safety agencies may require fuses at the inputs of power conversion components. Fuses should also be used when there is the possibility of sustained input voltage reversal which is not current-limited. For greatest safety, we recommend a fast blow fuse installed in the ungrounded input supply line. Fuse +Vin +Vout Rload -Vin -Vin These converters include a soft start circuit to moderate the duty cycle of its PWM controller at power up, thereby limiting the input inrush current. The On/Off Remote Control interval from On command to Vout (final ±5%) assumes that the converter already has its input voltage stabilized above the Start-Up Threshold before the On command. The interval is measured from the On command until the output enters and remains within its specified accuracy band. The specification assumes that the output is fully loaded at maximum rated current. Similar conditions apply to the On to Vout regulated specification such as external load capacitance and soft start circuitry. +VCC ON/OFF CONTROL +Vin Vout Start-Up Time (see Specifications) is the time interval between the point when the rising input voltage crosses the Start-Up Threshold and the fully loaded output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input capacitance, input voltage slew rate and final value of the input voltage as it appears at the converter. -Vout Figure 2. Input Fusing Input Under-Voltage Shutdown and Start-Up Threshold Under normal start-up conditions, converters will not begin to regulate properly until the rising input voltage exceeds and remains at the Start-Up Threshold Voltage (see Specifications). Once operating, converters will not turn off until the input voltage drops below the Under-Voltage Shutdown Limit. Subsequent restart will not occur until the input voltage rises again above the Start-Up Threshold. This built-in hysteresis prevents any unstable on/off operation at a single input voltage. Recommended Input Filtering The user must assure that the input source has low AC impedance to provide dynamic stability and that the input supply has little or no inductive content, including long distributed wiring to a remote power supply. The converter will operate with no additional external capacitance if these conditions are met. For best performance, we recommend installing a low-ESR capacitor immediately adjacent to the converter’s input terminals. The capacitor should be a ceramic type such as the Murata GRM32 series or a polymer type. Make sure that the input terminals do not go below the undervoltage shutdown voltage at all times. More input bulk capacitance may be added in parallel (either electrolytic or tantalum) if needed. Recommended Output Filtering The converter will achieve its rated output ripple and noise with no additional external capacitor. However, the user may install more external output capacitance to reduce the ripple even further or for improved dynamic response. Again, use low-ESR ceramic (Murata GRM32 series) or polymer capacitors. Mount these close to the converter. Measure the output ripple under your load conditions. Use only as much capacitance as required to achieve your ripple and noise objectives. Excessive capacitance can make step load recovery sluggish or possibly introduce instability. Do not exceed the maximum rated output capacitance listed in the specifications. Input Ripple Current and Output Noise All models in this converter series are tested and specified for input reflected ripple current and output noise using designated external input/output components, circuits and layout as shown in the figures below. The Cbus and Lbus components simulate a typical DC voltage bus. Output Over-Voltage Protection The IRQ output voltage is monitored for an over-voltage condition using a comparator. The signal is optically coupled to the primary side and if the output voltage rises to a level which could be damaging to the load, the sensing circuitry will power down the PWM controller causing the output voltage to decrease. Following a time-out period the PWM will restart, causing the output voltage to ramp to its appropriate value. If the fault condition persists, and the output voltage again climbs to excessive levels, the over-voltage circuitry will initiate another shutdown cycle. This on/off cycling is referred to as “hiccup” mode. Start-Up Time Assuming that the output current is set at the rated maximum, the Vin to www.murata-ps.com/support SDC_IRQ.A01.D06 Page 24 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter Murata Power Solutions makes Characterization measurements in a closed cycle wind tunnel with calibrated airflow. We use both thermocouples and an infrared camera system to observe thermal performance. As a practical matter, it is quite difficult to insert an anemometer to precisely measure airflow in most applications. Sometimes it is possible to estimate the effective airflow if you thoroughly understand the enclosure geometry, entry/exit orifice areas and the fan flow rate specifications. To Oscilloscope Lbus Current Probe +Vin Vin Cbus Cin CAUTION: If you exceed these Derating guidelines, the converter may have an unplanned Over Temperature shut down. Also, these graphs are all collected near Sea Level altitude. Be sure to reduce the derating for higher altitude. -Vin Cin = 220uF, ESR < 700mΩ @ 100kHz Cbus = 220uF, ESR < 100mΩ @ 100kHz Lbus =< 500uH Output Fusing The converter is extensively protected against current, voltage and temperature extremes. However your output application circuit may need additional protection. In the extremely unlikely event of output circuit failure, excessive voltage could be applied to your circuit. Consider using an appropriate fuse in series with the output. Figure 3. Measuring Input Ripple Current +Vout C1 C2 SCOPE Rload -Vout C1 = 1uF; C2 = 10uF LOAD 2-3 INCHES(51-76mm) FROM MODULE Figure 4 Measuring Output Ripple and Noise (PARD) Minimum Output Loading Requirements All models regulate within specification and are stable under no load to full load conditions. Operation under no load might however slightly increase output ripple and noise. Thermal Shutdown To prevent many over temperature problems and damage, these converters include thermal shutdown circuitry. If environmental conditions cause the temperature of the DC-DC’s to rise above the Operating Temperature Range up to the shutdown temperature, an onboard electronic temperature sensor will power down the unit. When the temperature decreases below the turn-on threshold, the converter will automatically restart. There is a small amount of hysteresis to prevent rapid on/off cycling. CAUTION: If you operate too close to the thermal limits, the converter may shut down suddenly without warning. Be sure to thoroughly test your application to avoid unplanned thermal shutdown. Temperature Derating Curves The graphs in this data sheet illustrate typical operation under a variety of conditions. The Derating curves show the maximum continuous ambient air temperature and decreasing maximum output current which is acceptable under increasing forced airflow measured in Linear Feet per Minute (“LFM”). Note that these are AVERAGE measurements. The converter will accept brief increases in current or reduced airflow as long as the average is not exceeded. Note that the temperatures are of the ambient airflow, not the converter itself which is obviously running at higher temperature than the outside air. Output Current Limiting Current limiting inception is defined as the point at which full power falls below the rated tolerance. See the Performance/Functional Specifications. Note particularly that the output current may briefly rise above its rated value in normal operation as long as the average output power is not exceeded. This enhances reliability and continued operation of your application. If the output current is too high, the converter will enter the short circuit condition. Output Short Circuit Condition When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low (approximately 97% of nominal output voltage for most models), the PWM controller will shut down. Following a time-out period, the PWM will restart, causing the output voltage to begin rising to its appropriate value. If the short-circuit condition persists, another shutdown cycle will initiate. This rapid on/off cycling is called “hiccup mode.” The hiccup cycling reduces the average output current, thereby preventing excessive internal temperatures and/or component damage. The “hiccup” system differs from older latching short circuit systems because you do not have to power down the converter to make it restart. The system will automatically restore operation as soon as the short circuit condition is removed. Output Capacitive Load These converters do not require external capacitance added to achieve rated specifications. Users should only consider adding capacitance to reduce switching noise and/or to handle spike current load steps. Install only enough capacitance to achieve noise objectives. Excess external capacitance may cause degraded transient response and possible oscillation or instability. NOTICE: Please use only this customer data sheet as product documentation when laying out your printed circuit boards and applying this product into your application. Do NOT use other materials as official documentation such as advertisements, product announcements, or website graphics. We strive to have all technical data in this customer data sheet highly accurate and complete. This customer data sheet is revision-controlled and dated. The latest customer data sheet revision is normally on our website (www.murata-ps.com) for products which are fully released to Manufacturing. Please be especially careful using any data sheets labeled “Preliminary” since data may change without notice. www.murata-ps.com/support SDC_IRQ.A01.D06 Page 25 of 28 IRQ Series Remote Sense Input Use the Sense inputs with caution. Sense is normally connected at the load. Sense inputs compensate for output voltage inaccuracy delivered at the load. This is done by correcting IR voltage drops along the output wiring and the current carrying capacity of PC board etch. This output drop (the difference between Sense and Vout when measured at the converter) should not exceed 0.5V. Consider using heavier wire if this drop is excessive. Sense inputs also improve the stability of the converter and load system by optimizing the control loop phase margin. NOTE: The Sense input and power Vout lines are internally connected through low value resistors to their respective polarities so that the converter can operate without external connection to the Sense. Nevertheless, if the Sense function is not used for remote regulation, the user should connect +Sense to +Vout and –Sense to –Vout at the converter pins. The remote Sense lines carry very little current. They are also capacitively coupled to the output lines and therefore are in the feedback control loop to regulate and stabilize the output. As such, they are not low impedance inputs and must be treated with care in PC board layouts. Sense lines on the PCB should run adjacent to DC signals, preferably Ground. In cables and discrete wiring, use twisted pair, shielded tubing or similar techniques. Any long, distributed wiring and/or significant inductance introduced into the Sense control loop can adversely affect overall system stability. If in doubt, test your applications by observing the converter’s output transient response during step loads. There should not be any appreciable ringing or oscillation. You may also adjust the output trim slightly to compensate for voltage loss in any external filter elements. Do not exceed maximum power ratings. Contact and PCB resistance losses due to IR drops Trimming the Output Voltage The Trim input to the converter allows the user to adjust the output voltage over the rated trim range (please refer to the Specifications). In the trim equations and circuit diagrams that follow, trim adjustments use either a trimpot or a single fixed resistor connected between the Trim input and either the +Sense or –Sense terminals. Trimming resistors should have a low temperature coefficient (±100 ppm/deg.C or less) and be mounted close to the converter. Keep leads short. If the trim function is not used, leave the trim unconnected. With no trim, the converter will exhibit its specified output voltage accuracy. There are two CAUTIONs to observe for the Trim input: CAUTION: To avoid unplanned power down cycles, do not exceed EITHER the maximum output voltage OR the maximum output power when setting the trim. Be particularly careful with a trimpot. If the output voltage is excessive, the OVP circuit may inadvertantly shut down the converter. If the maximum power is exceeded, the converter may enter current limiting. If the power is exceeded for an extended period, the converter may overheat and encounter overtemperature shut down. CAUTION: Be careful of external electrical noise. The Trim input is a senstive input to the converter’s feedback control loop. Excessive electrical noise may cause instability or oscillation. Keep external connections short to the Trim input. Use shielding if needed. Trim Equations Trim Down Connect trim resistor between RTrimDn I OUT +SENSE Sense Current ON/OFF CONTROL TRIM RTrimUp LOAD Sense Return SENSE I OUT Return –VIN 5.11 D Trim Up Connect trim resistor between trim pin and +Sense +VOUT VIN Encapsulated 100-Watt Isolated DC-DC Converter -VOUT Contact and PCB resistance losses due to IR drops 5.11* Vnom * (1+D ) 1.225 * D D Where, D = | (Vnom out ) / Vnom | Vnom is the nominal, untrimmed output voltage. Vout is the desired new output voltage. Do not exceed the specified trim range or maximum power ratings when adjusting trim. Use 1% precision resistors mounted close to the converter on short leads. If sense is not installed, connect the trim resistor to the respective Vout pin. Figure 5 Remote Sense Circuit Configuration Please observe Sense inputs tolerance to avoid improper operation: Trim Circuits [Vout(+) −Vout(-)] − [Sense(+) −Sense(-)] ≤ 10% of Vout Output overvoltage protection is monitored at the output voltage pin, not the Sense pin. Therefore excessive voltage differences between Vout and Sense together with trim adjustment of the output can cause the overvoltage protection circuit to activate and shut down the output. Power derating of the converter is based on the combination of maximum output current and the highest output voltage. Therefore the designer must insure: (Vout at pins) x (Iout) ≤ (Max. rated output power) www.murata-ps.com/support SDC_IRQ.A01.D06 Page 26 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter +VIN +VOUT +VOUT +VIN +SENSE +SENSE ON/OFF CONTROL TRIM LOAD ON/OFF CONTROL LOAD -SENSE -SENSE -VIN -VIN RTRIM DOWN TRIM -VOUT -VOUT Figure 8 Trim Connections to Decrease Output Voltage SMT Reflow Soldering Guidelines The surface-mount reflow solder profile shown below is suitable for SAC305 type lead-free solders. This graph should be used only as a guideline. Many other factors influence the success of SMT reflow soldering. Since your production environment may differ, please thoroughly review these guidelines with your process engineers. Figure 6 Trim Connections Using A Trimpot +VOUT +VIN +SENSE ON/OFF CONTROL TRIM LOAD RTRIM UP -SENSE -VIN -VOUT Figure 7 Trim Connections to Increase Output Voltages www.murata-ps.com/support SDC_IRQ.A01.D06 Page 27 of 28 IRQ Series Encapsulated 100-Watt Isolated DC-DC Converter IR Transparent optical window Variable Unit under test (UUT) IR Video Camera Precision low-rate anemometer 3” below UUT Ambient temperature sensor Airflow collimator Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED Vertical Wind Tunnel Murata Power Solutions employs a computer controlled custom-designed closed loop vertical wind tunnel, infrared video camera system, and test instrumentation for accurate airflow and heat dissipation analysis of power products. The system includes a precision low flow-rate anemometer, variable speed fan, power supply input and load controls, temperature gauges, and adjustable heating element. The IR camera monitors the thermal performance of the Unit Under Test (UUT) under static steady-state conditions. A special optical port is used which is transparent to infrared wavelengths. Both through-hole and surface mount converters are soldered down to a 10"x10" host carrier board for realistic heat absorption and spreading. Both longitudinal and transverse airflow studies are possible by rotation of this carrier Heating board since there are often significant differences in the heat element dissipation in the two airflow directions. The combination of adjustable airflow, adjustable ambient heat, and adjustable Input/Output currents and voltages mean that a very wide range of measurement conditions can be studied. The collimator reduces the amount of turbulence adjacent to the UUT by minimizing airflow turbulence. Such turbulence influences the effective heat transfer characteristics and gives false readings. Excess turbulence removes more heat from some surfaces and less heat from others, possibly causing uneven overheating. Both sides of the UUT are studied since there are different thermal gradients on each side. The adjustable heating element and fan, built-in temperature gauges, and no-contact IR camera mean that power supplies are tested in real-world conditions. speed fan This product is subject to the following operating requirements and the Life and Safety Critical Application Sales Policy: Refer to: http://www.murata-ps.com/requirements/ Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. © 2016 Murata Power Solutions, Inc. www.murata-ps.com/support SDC_IRQ.A01.D06 Page 28 of 28
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