PROGRAMMABLE CONTROLLER
FP Σ
User’s Manual
[Applicable PLC]
FPΣ Control units
• FPG - C32T
• FPG - C32T2
• FPG - C24R2
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FPΣ
Table of Contents
Table of Contents
Before You Start . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viii
Programming Tool Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi
Compatibility with the FP0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xii
Chapter 1
Functions and Restrictions of the Unit
1.1
Features and Functions of the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
1.2
Unit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1
FPΣ Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.2
FPΣ Expansion Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.3
Units for FP0 and FPΣ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.4
Communication Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3
Restrictions on Unit Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
1.3.1
Restrictions on the Number of Expansion Units
(for FP0 expansion unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 7
1.3.2
Restrictions on the Number of Units for Expansion
(for FPΣ expansion unit) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 8
1.4
Programming Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
1.4.1
Tools Needed for Programming . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
1.4.2
Software Environment and Suitable Cable . . . . . . . . . . . . . . . . . 1 - 9
Chapter 2
1-6
1-6
1-6
1-6
1-6
Specifications and Functions of Control Unit
2-3
2-3
2-6
2-6
2.1
Parts and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1
Parts and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.2
Tool Port Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.3
Communication Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2
Input and Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7
2.2.1
Input Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 7
2.2.2
Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 9
2.3
Terminal Layout Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 12
2.3.1
Control Unit (for C32T and C32T2) . . . . . . . . . . . . . . . . . . . . . . . 2 - 12
2.3.2
Control Unit (for C24R2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 12
Chapter 3
3.1
Expansion
Type of Expansion Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
i
Table of Contents
FPΣ
3.2
Expansion Method of Units for FP0 and FPΣ . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
3.3
Expansion Method of FPΣ Expansion Unit . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
3.4
Specifications of FPΣ Expansion Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
3.4.1
FPΣ Expansion I/O Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Chapter 4
4.1
I/O Allocation
I/O Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.1
I/O Number of FPΣ Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.2
I/O Number of FPΣ Expansion Unit (for left side expansion) . .
4.1.3
I/O Number of FP0 Expansion Unit (for right side expansion) .
4.1.4
I/O Number of FP0 Analog I/O Unit (for right side expansion) .
4.1.5
I/O Number of FP0 A/D Conversion Unit
(for right side expansion) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1.6
I/O Number of FP0 I/O Link Unit (for right side expansion) . . .
Chapter 5
4-3
4-3
4-4
4-5
4-5
4-5
4-6
Installation and Wiring
5.1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.1.1
Installation Environment and Space . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.1.2
Installation and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
5.2
Wiring of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
5.2.1
Wiring of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
5.2.2
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 11
5.3
Wiring of Input and Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1
Input Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2
Output Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3
Precautions Regarding Input and Output Wirings . . . . . . . . . . .
5.4
Wiring of MIL Connector Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 17
5.5
Wiring of Terminal Block Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
5.6
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2
Momentary Power Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.3
Protection of Power Supply and Output Sections . . . . . . . . . . .
5 - 22
5 - 22
5 - 23
5 - 23
5.7
Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.1
Installation of Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.2
System Register Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.7.3
Lifetime of Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 - 24
5 - 24
5 - 25
5 - 26
ii
5 - 12
5 - 12
5 - 15
5 - 16
FPΣ
Table of Contents
Chapter 6
High - speed Counter and Pulse Output Functions
6.1
Overview of Each Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
6.1.1
Three Functions that Use Built- in High - speed Counter . . . . . . 6 - 3
6.1.2
Performance of Built- in High - speed Counter . . . . . . . . . . . . . . . 6 - 4
6.2
Function Specifications and Restricted Items . . . . . . . . . . . . . . . . . . . . . .
6.2.1
Table of Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2.2
Function being Used and Restrictions . . . . . . . . . . . . . . . . . . . . .
6.2.3
Booting Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-5
6-5
6-7
6-9
6.3
High - speed Counter Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1
Overview of High - speed Counter Function . . . . . . . . . . . . . . . . .
6.3.2
Types of Input Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3
Min. Input Pulse Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4
I/O Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.5
Instructions Used with High - speed Counter Function . . . . . . . .
6.3.6
Sample Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 - 10
6 - 10
6 - 10
6 - 12
6 - 12
6 - 13
6 - 16
6.4
Pulse Output Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.1
Overview of Pulse Output Function . . . . . . . . . . . . . . . . . . . . . . .
6.4.2
Types of Pulse Output Method . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.3
I/O Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.4
Control Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4.5
Instructions Used with Pulse Output Function . . . . . . . . . . . . . .
6.4.6
Sample Program for Positioning Control . . . . . . . . . . . . . . . . . . .
6 - 20
6 - 20
6 - 21
6 - 22
6 - 23
6 - 24
6 - 43
6.5
PWM Output Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 56
6.5.1
Overview of PWM Output Function . . . . . . . . . . . . . . . . . . . . . . . 6 - 56
6.5.2
Instruction Used with PWM Output Function . . . . . . . . . . . . . . . 6 - 56
Chapter 7
Communication Cassette
7.1
Communication Functions of FPΣ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 3
7.1.1
Functions of Communication Cassette . . . . . . . . . . . . . . . . . . . . 7 - 3
7.2
Communication Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1
Type of Communication Cassette . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2
Names and Principle Applications of the Ports . . . . . . . . . . . . . .
7.2.3
Communication Specifications of Communication Cassette . .
7.3
Attachment of Communication Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 10
7.3.1
Attachment Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 - 10
7-6
7-6
7-7
7-8
iii
Table of Contents
7.4
Wiring of Communication Cassette . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1
Wiring the Connector with the Communication Cassette . . . . .
7.4.2
Tool for Tightening Communication Connector Terminal Block
7.4.3
Wiring Method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4
Cautions Regarding Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 8
8.1
FPΣ
7 - 11
7 - 11
7 - 12
7 - 12
7 - 12
Communication Function 1 Computer Link
Computer Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1
Overview of Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2
Explanation of Operation when Using a Computer Link . . . . . .
8.1.3
Format of Command and Response . . . . . . . . . . . . . . . . . . . . . .
8.1.4
Types of Commands that Can Be Used . . . . . . . . . . . . . . . . . . .
8.1.5
Setting the Communication Parameters when
Using a Computer Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.6
Restriction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8-3
8-3
8-4
8-5
8-8
8 - 10
8 - 10
8.2
Connection Example with External Device . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 11
8.2.1
Connection Example with External Device
(1:1 communication with computer) . . . . . . . . . . . . . . . . . . . . . . 8 - 11
8.2.2
Connection Example with External Device
(1:1 communication with programmable display “GT10/GT30”) 8 - 14
8.3
Computer Link (1:N communication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1
Overview of 1:N Communication . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2
Communication Cassette Used for 1:N Communication . . . . . .
8.3.3
Settings of System Register and Unit No. . . . . . . . . . . . . . . . . . .
8.3.4
Connection with External Device . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 9
9.1
9.2
iv
8 - 18
8 - 18
8 - 18
8 - 19
8 - 22
Communication Function 2 General - purpose
Serial Communication
General - purpose Serial Communication . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.1
Overview of Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.1.2
Program of General - purpose Serial Communication . . . . . . . .
9.1.3
Communication Parameter Settings when Using
General - purpose Serial Communications . . . . . . . . . . . . . . . . . .
9-3
9-3
9-5
9-6
Overview of Communication with External Devices . . . . . . . . . . . . . . . . . 9 - 8
9.2.1
Data Transmission to External Device . . . . . . . . . . . . . . . . . . . . . 9 - 8
9.2.2
Receiving Data from External Device . . . . . . . . . . . . . . . . . . . . . . 9 - 12
FPΣ
Table of Contents
9.3
Connection Example with External Devices . . . . . . . . . . . . . . . . . . . . . . . . 9 - 16
9.3.1
Connection Example with External Device
(1:1 communication with Micro - Imagechecker) . . . . . . . . . . . . . 9 - 16
9.3.2
Connection Example with External Device
(1:1 communication with FP series PLC) . . . . . . . . . . . . . . . . . . 9 - 22
9.4
Data Transmitted and Received with the FPΣ . . . . . . . . . . . . . . . . . . . . . . 9 - 29
9.5
1:N Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.1
Overview of 1:N Communication . . . . . . . . . . . . . . . . . . . . . . . . .
9.5.2
Communication Cassette Used with 1 : N Communication . . .
9.5.3
Setting of System Register . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9.6
Flag Operations When Using Serial Communication . . . . . . . . . . . . . . . . 9 - 33
9.6.1
When “STX not exist” is Set for Start Code and “CR” is
Set for End Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 33
9.6.2
When “STX” is Set for Start Code and “ETX” is Set for
End Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 35
9.7
Changing the Communication Mode of COM. Port . . . . . . . . . . . . . . . . . . 9 - 37
9 - 31
9 - 31
9 - 31
9 - 32
Chapter 10 Communication Function 3 PLC Link Function
10.1 PLC Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.1.1 Overview of Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 - 3
10 - 3
10.2 Communication Parameter Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 5
10.2.1 Setting of Communication Mode . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 5
10.2.2 Setting of Unit No. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 6
10.2.3 Allocation of Link Relay and Link Register . . . . . . . . . . . . . . . . . 10 - 10
10.2.4 Setting the Largest Station Number for a PLC Link . . . . . . . . . . 10 - 16
10.3 Monitoring When a PLC Link is Being Used . . . . . . . . . . . . . . . . . . . . . . . . 10 - 17
10.3.1 Monitoring Using Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 17
10.4 Connection Example of PLC Link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 18
10.4.1 Using a PLC Link with Three FPΣ Units . . . . . . . . . . . . . . . . . . . . 10 - 18
10.4.2 Sample Programs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 21
10.5 PLC Link Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.1 PLC Link Response Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10.5.2 Shortening the Transmission Cycle Time When There are
Stations That Have not been Added to the Link . . . . . . . . . . . . .
10.5.3 Error Detection Time for Transmission Assurance Relays . . . .
10 - 22
10 - 22
10 - 25
10 - 26
v
Table of Contents
FPΣ
Chapter 11 Other Functions
11.1 Analog Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 - 3
11.1.1 Overview of Analog Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . 11 - 3
11.1.2 Example Showing How the Analog Potentiometers are Used . 11 - 3
11.2 Clock/Calendar Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.1 Area for Clock/Calendar Function . . . . . . . . . . . . . . . . . . . . . . . . .
11.2.2 Setting of Clock/Calendar Function . . . . . . . . . . . . . . . . . . . . . . .
11.2.3 Precautions Concerning Backup of Clock/Calendar Data . . . .
11.2.4 Example Showing the Clock/Calendar being Used . . . . . . . . . .
11 - 4
11 - 4
11 - 4
11 - 5
11 - 6
Chapter 12 Self - Diagnostic and Troubleshooting
12.1 Self - Diagnostic Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 3
12.1.1 LED Display for Status Condition . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 3
12.1.2 Operation on Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 - 4
12.2 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.1 If the ERROR/ALARM LED Flashes . . . . . . . . . . . . . . . . . . . . . . .
12.2.2 If the ERROR/ALARM LED Lights . . . . . . . . . . . . . . . . . . . . . . . .
12.2.3 If None of the LEDs Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12.2.4 If Outputting does not Occur as Desired . . . . . . . . . . . . . . . . . . .
12.2.5 If a Protect Error Message Appears . . . . . . . . . . . . . . . . . . . . . . .
12.2.6 If the Program Mode does not Change to RUN . . . . . . . . . . . . .
12.2.7 If a Transmission Error has Occurred . . . . . . . . . . . . . . . . . . . . .
12 - 5
12 - 5
12 - 7
12 - 7
12 - 8
12 - 10
12 - 10
12 - 11
Chapter 13 Specifications
13.1 Table of Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 3
13.1.1 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 3
13.1.2 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 5
13.2 I/O No. Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 10
13.3 Relays, Memory Areas and Constants . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 12
13.4 Table of System Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 14
13.4.1 System Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 14
13.4.2 Table of System Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 16
13.5 Table of Special Internal Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 21
13.6 Table of Special Data Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 28
vi
FPΣ
Table of Contents
13.7 Table of Error Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 42
13.7.1 Table of Syntax Check Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 42
13.7.2 Table of Self - Diagnostic Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 43
13.8 Table of Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 44
13.9 MEWTOCOL - COM Communication Commands . . . . . . . . . . . . . . . . . . . 13 - 66
13.10 Hexadecimal/Binary/BCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 67
13.11 ASCII Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 68
13.12Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 69
13.12.1 Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 69
13.12.2 Expansion Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 - 70
Index
.............................................................. I-1
Record of changes
..............................................R-1
vii
Before You Start
Before You Start
Installation environment
Do not use the FPΣ unit where it will be exposed to the following:
Direct sunlight and ambient temperatures outside the
range of 0_C to 55_C/32_F to 131_F.
Ambient humidity outside the range of 30% to 85% RH
and sudden temperature changes causing condensation.
Inflammable or corresive gas.
Excessive vibration or shock.
Excessive airborne dust, metal particles or salts.
Water or oil in any from including spray or mist.
Benzine, paint thinner, alcohol or other organic solvents
or strong alkaline solutions such as ammonia or caustic
soda.
Influence from power transmission lines, high voltage
equipment, power cables, power equipment, radio
transmitters, or any other equipment that would generate
high switching surges.
Static electricity
Before touching the unit, always touch a grounded piece
of metal in order to discharge static electricity.
In dry locations, excessive static electricity can cause
problems.
Cleaning
Do not use thinner based cleaners because they deform
the unit case and fade the colors.
Power supplies
An insulated power supply with an internal protective
circuit should be used. The power supply for the control
unit operation is a non-insulated circuit, so if an
incorrect voltage is directly applied, the internal circuit
may be damaged or destroyed.
If using a power supply without a protective circuit,
power should be supplied through a protective element
such as a fuse.
viii
FPΣ
FPΣ
Before You Start
Power supply sequence
Have the power supply sequence such that the power
supply of the control unit turns off before the power
supply for input and output.
If the power supply for input and output is turned off
before the power supply of the control unit, the control
unit will detect the input fluctuations and may begin an
unscheduled operation.
Before turning on the power
When turning on the power for the first time, be sure to take the precautions given below.
When performing installation, check to make sure that
there are no scraps of wiring, particularly conductive
fragments, adhering to the unit.
Verify that the power supply wiring, I/O wiring, and power
supply voltage are all correct.
Sufficiently tighten the installation screws and terminal
screws.
Set the mode selector to PROG. mode.
Before entering a program
Be sure to perform a program clear operation before entering a program.
Operation procedure when using FPWIN GR Ver.2
Procedure:
1.
Select “Online Edit Mode” on the FPWIN GR
“On line” menu.
2.
Select “Clear Program” on the “Edit” menu.
3.
When the confirmation dialog box is displayed, click
on “Yes” to clear the program.
ix
Before You Start
FPΣ
Request concerning program storage
To prevent the accidental loss of programs, the user should consider the following
measures.
Drafting of documents
To avoid accidentally losing programs, destroying files, or
overwriting the contents of a file, documents should be
printed out and then saved.
Specifying the password carefully
The password setting is designed to avoid programs being
accidentally overwritten. If the password is forgotten,
however, it will be impossible to overwrite the program even if
you want to. Also, if a password is forcibly bypassed, the
program is deleted. When specifying the password, note it in
the specifications manual or in another safe location in case
it is forgotten at some point.
x
FPΣ
Programming Tool Restrictions
Programming Tool Restrictions
Type of programming tool
Windows software
Conforms to IEC61131- 3
Windows software
MS - DOS software
Instruction used/function restrictions
FPWIN Pro Ver.4
All instructions and functions can be used.
FPWIN GR Ver.2
All instructions and functions can be used.
FPWIN GR Ver.1
Not used
NPST - GR Ver.4
NPST - GR Ver.3
Not used
AFP1114V2
Handy
yp
programming
g
g unit
(FP programmer))
Notes
AFP1114
AFP1112A
AFP1112
Not used
Precautions concerning programming tools
Programming tools used with the FPΣ require FPWIN Pro Ver. 4 or
later or Ver. 2 or a subsequent version of the FPWIN GR. Please be
aware that other tools cannot be used.
Either “FPWIN Pro Ver.4.1 or later” or “FPWIN GR Ver. 2.1 or later”
are necessary for use the C32T2 and C24R2 types control unit.
xi
Compatibility with the FP0
FPΣ
Compatibility with the FP0
Program compatibility
The following points require attention if using FP0 programs on the FPΣ.
Pulse output function
With the FPΣ, please be aware that the following changes
have been made to instructions concerning pulse output.
Instruction
For the FP0
For the FPΣ
Trapezoidal control
F168 (SPD1)
F171 (SPDH)
Jog feed
F169 (PLS)
F172 (PLSH)
Data table control
None
F174 (SP0H)
Linear interpolation control
None
F175 (SPSH)
Circular interpolation control
None
F176 (SPCH)
PWM output
F170 (PWM)
F173 (PWMH)
* Linear and circular interpolation control can be used only with the
FPΣ Control Unit C32T2.
Serial data communication function
With the FPΣ, please be aware that the following changes
have been made to instructions concerning serial data
communication.
Instruction
For the FP0
For the FPΣ
Serial data communication
F144 (TRNS)
F159 (MTRN)
* The F159 (MTRN) instruction is used only with an FPΣ in which
the conventional F144 (TRNS) instruction has been set up to
correspond to multiple communication ports. Please be aware
that the conventional F144 (TRNS) instruction cannot be used
with the FPΣ.
xii
Chapter 1
Functions and Restrictions of the Unit
1.1
Features and Functions of the Unit . . . . . . . . . . . . . . . . 1 - 3
1.2
Unit Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 6
1.3
Restrictions on Unit Combinations . . . . . . . . . . . . . . . . . 1 - 7
1.4
Programming Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 9
Functions and Restrictions of the Unit
1-2
FPΣ
FPΣ
1.1 Features and Functions of the Unit
1.1
Features and Functions of the Unit
Powerful control capabilities
All of the functions of a mid - scale PLC are packed into the compact body size of the
32 - point type FP0. A program capacity of 12 k steps is provided as a standard feature,
so you never have to worry about how much memory is left as you’re programming. In
addition, 32 k words are reserved for data registers, so large volumes of data can be
compiled and multiple operations can be processed without running out of memory.
A full range of communication functions
Using the Tool port (RS232C) provided as a standard feature on the main unit,
communication can be carried out with a display panel or computer. Additionally,
communication cassettes with RS232C and RS485 interfaces are available as an
option. Installing a 2 - channel RS232C type communication cassette in the FPΣ makes
it possible to connect two devices with RS232C port. A full lineup of communication
functions means you can also work with 1:N communication and PLC link function (up
to 16 units).
Controlling two devices with RS232C port with one FPΣ
When using the 2 - channel RS232C type communication cassette
Display panel
Two devices with RS232C port can be connected.
FPΣ
Device with RS232C port
The Tool port can be used
to connect a display panel
or other device.
Figure 1:
Device with RS232C port
Features- communication (RS232C)
1:N communication possible with up to 99 stations (units)
When using the 1 - channel RS485 type communication cassette
Computer
Communication is possible with up to 99 units.
FPΣ
No.1
Commercial adapter
Figure 2:
FPΣ
No.2
FPΣ
No.3
FPΣ
No.99
RS485
Features- communication (C- NET)
next page
1-3
Functions and Restrictions of the Unit
FPΣ
Data can be shared among the various PLCs using the PLC link function.
When using the 1 - channel RS485 type communication cassette
Data can be shared among up to 16 FPΣ units using
the PLC link function.
FPΣ
No.1
FPΣ
No.3
FPΣ
No.2
FPΣ
No.16
RS485
Figure 3:
Features- communication (PLC link)
Positioning control supported through high - speed counter and pulse output
A high- speed counter and pulse output functions are provided as standard features.
The pulse output function supports frequencies of up to 100 kHz, enabling positioning
control using a stepping motor or servo motor.
Measurement using high - speed counter supported
Increment input mode, decrement input mode, 2- phase input mode, individual input mode, and
direction discrimination mode are supported.
Single phase: Max. 50 kHz, Two- phase: Max. 20 kHz
Encoder
Pulse input
Encoder
Pulse input
Figure 4:
FPΣ
Features- High- speed counter
Positioning control based on pulse output supported
CW/CCW and Pulse/sign outputs are supported.
1 - channel: Max. 100 kHz, 2 - channel: Max. 60 kHz
FPΣ
Mortor
Pulse output
Mortor
driver
Mortor
Pulse output
Mortor
driver
Figure 5:
1-4
Features- Pulse output
FPΣ
1.1 Features and Functions of the Unit
Analog control supported
An analog potentiometer (volume dial) is provided as a standard feature. This can be
used in applications such as analog timers, without using the programming tools. An
analog unit is also available as the intelligent unit.
1-5
Functions and Restrictions of the Unit
1.2
FPΣ
Unit Types
This section explains the type of unit used with the FPΣ and about the optional
communication cassette.
1.2.1
FPΣ Control Unit
Name
FPΣ Control unit
1.2.2
Number of I/O points
Part No.
Product No.
Input: 16 points/Transistor output: 16 points
FPG - C32T
AFPG2543
Input: 16 points/Transistor output: 16 points
FPG - C32T2
AFPG2643
Input: 16 points/Relay output: 8 points
FPG - C24R2
AFPG2423
FPΣ Expansion Unit
Name
Number of I/O points
Part No.
Product No.
FPΣ expansion I/O unit
Input: 32 points/Transistor output: 32 points
FPG - XY64D2T
AFPG3467
* The FPΣ expansion I/O unit can be used for “FPG - C32T2 and FPG - C24R2” FPΣ
control units.
1.2.3
Units for FP0 and FPΣ
The FPΣ can be used the FP0 series expansion I/O unit, power supply unit, and
intelligent unit.
1.2.4
Communication Cassette
A detachable communication cassette (optional) should be used when using the
various functions such as the computer link, serial data communication, and PLC link
functions.
Name
Description
Part No.
Product No.
FPΣ Communication
cassette 1 - channel
RS232C type
This communication cassette is a 1 - channel unit with
a five - wire RS232C port. It supports 1 : 1 computer
links and general - purpose serial communication. RS/
CS control is possible.
FPG - COM1
AFPG801
FPΣ Communication
cassette 2 - channel
RS232C type
This communication cassette is a 2 - channel unit with
a three- wire RS232C port. It supports 1 : 1 computer
links and general - purpose serial communication.
Communication with two external devices is possible.
FPG - COM2
AFPG802
FPΣ Communication
cassette 1 - channel
RS485 type
This communication cassette is a 1 - channel unit with
a two - wire RS485 port. It supports 1 : N computer
links (C- NET), general - purpose serial communication,
and a PLC link.
FPG - COM3
AFPG803
1-6
1.3 Restrictions on Unit Combinations
FPΣ
1.3
Restrictions on Unit Combinations
This section contains restrictions on unit combinations.
1.3.1
Restrictions on the Number of Expansion Units
(for FP0 expansion unit)
(Maximum possible
expansion is with a
total of three units)
Control unit
Figure 6:
Unit 1 for expansion
Unit 2 for expansion
Unit 3 for expansion
Restriction on unit combinations
Up to three expansion units can be added at the right of the FPΣ, these expansion units being
either expansion units or intelligent units from the earlier FP0 series, or a combination of the
two.
There are no restrictions on the type and the order in which expansion units are installed.
A combination of relay output types and transistor output types is also possible.
Controllable I/O Points
Type of control unit
FPG - C32T
FPG - C32T2
FPG - C24R2
Number of I/O points when using
control unit
Number of I/O points when using
FP0 expansion unit
32 points
Max. 128 points
24 points
Max. 120 points
1-7
Functions and Restrictions of the Unit
1.3.2
FPΣ
Restrictions on the Number of Units for Expansion (for FPΣ
expansion unit)
Expansion unit 4
Expansion unit 3
Expansion unit 2
Expansion unit 1
Control unit
Max. possible expansion is with a total of four units.
Up to four dedicated FPΣ expansion units can be added at the left of the FPΣ.
The 64 points type expansion unit consist of 32 input points and 32 transistor output
points.
Controllable I/O Points
Type of control unit
Number of I/O points when using
control unit
Number of I/O points when using
FPΣ expansion unit
FPG - C32T2
32 points
Max. 288 points
FPG - C24R2
24 points
Max. 280 points
The FPΣ expansion unit cannot be used for FPG - C32T.
Tip
If using FP0 expansion units and FPΣ expansion units in combination, the number
of input and output points can be expanded to a maximum of 384 points for the
FPG - C32T2 and 376 points for the FPG - C24R2.
1-8
1.4
FPΣ
1.4
Programming Tools
Programming Tools
This section explains about the programming tools for FPΣ.
1.4.1
1
Tools Needed for Programming
Programming
tool software
Programming tool software
The tool software can also be used with the FP series.
The “FPWIN Pro Ver. 4” or “FPWIN GR Ver. 2” Windows
software is used with the FPΣ.
The earlier FPWIN GR Ver. 1x, NPST - GR, and FP Programmer cannot be used.
Computer
PC connection cable
2
PC connection cable
This cable needed for connection between the FPΣ and
the computer.
FPΣ
FPΣ
Figure 7:
1.4.2
Programming tools
Software Environment and Suitable Cable
Standard ladder diagram tool software “FPWIN - GR Ver.2”
Type of software
FPWIN - GR Ver. 2
English - language
menu
English -language
software
Upgrade (to
upgrade from
Ver.1.1)
OS (Operating
system)
Windows 95/98/
Me/2000/NT
(Ver. 4.0 or later)
Hard disk
capacity
Part No.
Product
No.
FPWINGRF - EN2
AFPS10520
FPWINGRR- EN2
AFPS10520R
30MB or more
Conforms to IEC61131 - 3 programming tool software “FPWIN - Pro Ver.4”
Type of software
OS (Operating
system)
English language
Windows 95/98/
menu
Me/2000/NT
FPWIN Pro Ver. 4 Small type English - (Ver. 4.0 or later)
(for FP0, FPΣ, FP1, and
language
FP - M)
menu
FPWIN Pro Ver. 4 Full type
(for all type FP series PLC)
Hard disk
capacity
Part No.
Product
No.
FPWINPROF - EN4
AFPS50540
FPWINPROS - EN4
AFPS51540
100MB or
more
1-9
Functions and Restrictions of the Unit
FPΣ
Type of computer and suitable cable
Type of computer
Cable
IBM PC/AT or
its compatible machine
Part No.: AFC8503
D- Sub 9 - pin female - Mini DIN 5 - pin male
Part No.: AFC8513
D- Sub 25- pin male - Mini DIN 5 - pin male
1 - 10
Cable specification
Chapter 2
Specifications and Functions of Control
Unit
2.1
Parts and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
2.2
Input and Output Specifications . . . . . . . . . . . . . . . . . . . 2 - 7
2.3
Terminal Layout Diagram . . . . . . . . . . . . . . . . . . . . . . . . 2 - 12
Specifications and Functions of Control Unit
2-2
FPΣ
FPΣ
2.1
2.1
Parts and Functions
Parts and Functions
This section explains about the parts and functions of FPΣ control unit.
2.1.1
Parts and Functions
FPG - C32T
FPG - C32T2
Front view
FPG - C24R2
5
1
6
2
7
5
1
6
2
7
3
8
3
8
4
9
4
9
10
10
For all type control unit
Left side view
Right side
view
11
14
EXPANSION
CONNECTOR
15
DIN standard rail
attachment
12
13
16
14
Figure 8:
FPΣ Parts and Functions
2-3
Specifications and Functions of Control Unit
1
FPΣ
Status indicator LEDs
These LEDs display the current mode of operation or the occurrence of an error.
LED
LED and operation status
RUN (green)
Lights when in the RUN mode and indicates that the program is being executed.
It flashes during forced input/output.
(The RUN and PROG LEDs flash alternately.)
Lights when in the PROG. mode and indicates that operation has stopped.
PROG. (green)
It flashes during forced input/output.
(The RUN and PROG LEDs flash alternately.)
ERROR/ALARM (red)
Flashes when an error is detected during the self-diagnostic function.
Lights if a hardware error occurs, or if operation slows because of the program, and
the watchdog timer is activated.
2
RUN/PROG. mode switch
This switch is used to change the operation mode of the PLC.
Switch position
Operation mode
RUN (upward)
This sets the RUN mode. The program is executed and operation begins.
PROG. (downward)
This sets the PROG. mode. The operation stops. In this mode, programming can be
done using tools.
When performing remote switching from the programming tool, the position of the mode
switch and the actual mode of operation may differ. Verify the mode with the status indicator
LED. Otherwise, restart the FPΣ and change the mode of operation with the RUN/PROG.
mode switch.
3
Communication status LEDs
These display the communication status of the COM.1 and COM.2 ports.
LED
COM.1
LED and communication status
S
R
COM.2
S
R
4
Transmitted data
monitor
Flashes while data is being transmitted
Received data
monitor
Flashes while data is being received
Transmitted data monitor
Flashes while data is being transmitted
Received data
monitor
Flashes while data is being received
Goes out when no data is being transmitted
Goes out when no data is being received
Goes out when no data is being transmitted
Goes out when no data is being received
Tool port (RS232C)
This port is used to connect a programming tool.
5
Input connector (10 pins × 2)
6
Input indicator LEDs
2-4
2.1
FPΣ
7
Output connector (10 pins × 2)
8
Output indicator LEDs
9
Analog potentiometer (analog dial)
Parts and Functions
Turning this dial changes the values of special data registers DT90040 and DT90041 within
the range of K0 to K1000. It can be used for analog timers and other applications.
10
Power supply connector (24 V DC)
Supply 24 V DC. It is connected using the power supply cable (AFP0581) that comes with the
unit.
11
Left - side connector for FPΣ expansion
This is used to connect dedicated FPΣ expansion units on the left side of the control unit with
the internal circuits.
*The FPG - C32T2 and FPG - C24R2 control units are equipped with this connector, but the
FPG - C32T is not.
12
Unit No. (Station No.) setting switch
This unit No. (station No.) is specified when using the communication functions provided on
the optional communication cassettes.
The unit No. (station No.) setting switch is located under the cover on the back of the
unit. Specify the unit (station) number using the selector switch and the dial.
Figure 9:
13
FPΣ Parts and Functions (Unit No. setting switch)
Communication cassette (option)
This is the optional cassette type adapter used when communication is carried out.
Any one of the following the cassette types may be installed.
- 1 - channel RS232C type
- 2 - channel RS232C type
- 1 - channel RS485 type
14
Expansion hook
This hook is used to secure expansion units. The hook is also used for installation on flat type
mounting plate (AFP0804).
15
Right - side connector for FP0 expansion
Connects an expansion unit to the internal circuit of the control unit.
16
DIN rail attachment lever
The FPΣ unit enables attachment at a touch to a DIN rail. The lever is also used for
installation on slim 30 type mounting plate (AFP0811).
2-5
Specifications and Functions of Control Unit
2.1.2
FPΣ
Tool Port Specification
A commercial mini - DIN 5 - pin connector is used for the Tool port on the control unit.
2
4
1
5
3
Pin no.
Signal name
Abbreviation
Signal direction
1
Signal Ground
SG
—
2
Transmitted Data
SD
Unit → External device
3
Received Data
RD
Unit ← External device
4
(Not used)
—
—
5
+5V
+5V
Unit → External device
Figure 10: FPΣ Parts and Functions (Tool port)
The following are the default settings set when the unit is shipped from the factory. The
system registers should be used to change these.
-
Baud rate . . . . . .
Character bit . . .
Parity check . . . .
Stop bit length . .
2.1.3
9600 bps
8 bit
Odd parity
1 bit
Communication Cassette
The detachable communication cassette (optional) can be selected from among the
three types shown below.
Type
Applicable communication
function
1 - channel
RS232C
type
Computer link
2 - channel
RS232C
type
Computer link
General - purpose serial
communication
General - purpose serial
communication
1 - channel Computer link
RS485 type General - purpose serial
communication
Terminal layout diagram
SD: Transmitted Data (Output)
RD: Received Data (Input)
RS: Request to Send (Output)
CS: Clear to Send (Input)
SG: Signal Ground
S1: Transmitted Data (Output) (COM.1)
R1: Received Data (Input) (COM.1)
S2: Transmitted Data (Output) (COM.2)
R2: Received Data (Input) (COM.2)
SG: Signal Ground (COM.1 and 2)
General Terminal
station station
PLC link
Short
2-6
2.2 Input and Output Specifications
FPΣ
2.2
Input and Output Specifications
This section contains input and output specifications of FPΣ control unit.
2.2.1
Input Specifications
Input specifications (for all type)
Item
Description
Insulation method
Optical coupler
Rated input voltage
24 V DC
Operating voltage range
21.6 to 26.4 V DC
Rated input current
For X0, X1, X3, X4: approx. 8 mA
For X2, X5 to X7: approx. 4.3 mA
For X8 to XF:
approx. 3.5 mA
Input points per common
For C32T, C32T2: 16 points/common
For C24R2: 8 points/common
(Either the positive or negative of the input power supply can be connected to
common terminal.)
Min. on voltage/Min. on current
For X0, X1, X3, X4: 19.2 V DC/6 mA
For X2, X5 to XF: 19.2 V DC/3 mA
Max. off voltage/Max. off current
2.4 V DC/1.3 mA
Input impedance
For X0, X1, X3, X4: 3 kΩ
For X2, X5 to X7: 5.6 kΩ
For X8 to XF:
6.8 kΩ
Response time
off → on
For input X0, X1, X3, X4:
1 ms or less:
normal input
5 µs or less:
high- speed counter, pulse catch, interrupt input settings
For input X2, X5 to X7:
1 ms or less:
normal input
100 µs or less: high- speed counter, pulse catch, interrupt input settings
For input X8 to XF:
1 ms or less:
normal input only
on → off
Operating mode indicator
Note
Same as above
LED display
X0 through X7 are inputs for the high-speed counter and have a
fast response time. If used as normal inputs, we recommend
inserting a timer in the ladder program as chattering and noise
may be interpreted as an input signal.
Also, the above specifications apply when the rated input voltage
is 24 VDC and the temperature is 25°C/70°F.
2-7
Specifications and Functions of Control Unit
FPΣ
Limitations on number of simultaneous input on points
Keep the number of input points per common which are simultaneously on within the
following range as determined by the temperature.
[C32T]
[C24R]
at 24 V DC
16
Number of
points per 12
common
which are si- 8
multaneous
on
16
at 26.4 V DC Number of
points per 12
common
which are si- 9
multaneous 7
on
46/ 52/ 55/
107.8 118.6 124
Ambient temperature (°C/°F)
Figure 11: FPΣ Limitations on number of simultaneous input on points
Internal circuit diagram
[X0, X1, X3, X4]
3 kΩ
Internal circuit
Xn
510 Ω
COM
Figure 12: FPΣ Internal circuit diagram (Input- 1)
[X2, X5 to XF]
Internal circuit
R1
Xn
R2
COM
R1: 5.6 kΩ, R2: 1 kΩ
R1: 6.8 kΩ, R2: 820 Ω
Figure 13: FPΣ Internal circuit diagram (Input- 2)
2-8
at 26.4 V DC
46/ 48/ 55/
107.8 118.4 124
Ambient temperature (°C/°F)
For X2 and X5 to X7,
For X8 to XF,
at 24 V DC
2.2 Input and Output Specifications
FPΣ
2.2.2
Output Specifications
Transistor output specifications (for C32T and C32T2)
Item
Description
Insulation method
Optical coupler
Output type
Open collector (NPN)
Rated load voltage
5 to 24 V DC
Operating load voltage range
4.75 to 26.4 V DC
Max. load current
For Y0, Y1, Y3, Y4: 0.3 A
For Y2, Y5 to YF: 0.1 A
Max. surge current
For Y0, Y1, Y3, Y4: 0.9 A
For Y2, Y5 to YF: 0.5 A
Output points per common
16 points/common
Off state leakage current
100 µA or less
On state voltage drop
0.5 V or less
Response time
off → on
For Y0, Y1, Y3, Y4 (at 15 mA or more): 2 µs or less
For Y2, Y5 to YF: 0.2 ms or less
on → off
For Y0, Y1, Y3, Y4 (at 15 mA or more): 8 µs or less
For Y2, Y5 to YF: 0.5 ms or less
Voltage
21.6 to 26.4 V DC
Current
70 mA or less
External power
supply for
di i
driving
iinternall
circuit
Surge absorber
Zener diode
Operating mode indicator
LED display
Phase fault protection
Thermal protection for Y2, Y5 to YF
Limitations on number of simultaneous output on points
Keep the number of output points per common which are simultaneously on within the
following range as determined by the ambient temperature.
[C32T]
Number of 16
points per
12
common
which are simultaneous 8
on
at 24 V DC
at 26.4 V DC
46/ 52/ 55/
107.8 118.6 124
Ambient temperature (°C/°F)
Figure 14: FPΣ Limitations on number of simultaneous output on points
2-9
Specifications and Functions of Control Unit
FPΣ
Internal circuit diagram
[Y0, Y1, Y3, Y4]
Output indicator LED
+
Output circuit
Internal circuit
Output
Load
Load
power supply
5 to 24 V DC
External power supply
24 V DC
0V
Figure 15: FPΣ Internal circuit diagram (output- 1)
[Y2, Y5 to YF]
Output indicator LED
+
Output circuit
Internal circuit
Output
Load
Load
power supply
5 to 24 V DC
0V
Phase fault
protection circuit
Figure 16: FPΣ Internal circuit diagram (output- 2)
2 - 10
External power supply
24 V DC
2.2 Input and Output Specifications
FPΣ
Relay output specifications (for C24R2)
Item
Description
Output type
1a (1 Form A, Normally open)
Rated control capacity
2 A 250 V AC, 2 A 20 V DC (4.5 A per common or later)
Output points per common
8 points/common
Response time
off → on
Approx. 10 ms
on → off
Approx. 8 ms
Mechanical lifetime
Min. 20,000,000 operations
Electrical lifetime
Min. 100,000 operations
Surge absorber
-
Operating mode indicator
LED display
Limitations on number of simultaneous output on points
Keep the number of output points which are simultaneously on within the following
range as determined by the ambient temperature.
[C24R]
Number of
points per
common
which are
simultaneous
on
8
at 24 V DC
at 26.4 V DC
4
46/ 48/ 55/
107.8 118.4 124
Ambient temperature (°C/°F)
Internal circuit diagram
Internal circuit
[C24R]
Yn
COM
2 - 11
Specifications and Functions of Control Unit
2.3
FPΣ
Terminal Layout Diagram
2.3.1
Control Unit (for C32T and C32T2)
Input
X0- 7
X0 X1
X2 X3
X4 X5
X6 X7
COM COM
Note
X0 X1
X8- F
X8 X9
XA XB
XC XD
XE XF
COM COM
X8 X9
The four COM terminals of input circuit are connected internally.
Output
Y0
L
L
L
L
Y0- 7
Y0 Y1
Y2 Y3
Y4 Y5
Y6 Y7
(+) (–)
L
L
L
L
L
L
L
L
Y8- F
Y8 Y9
YA YB
YC YD
YE YF
(+) (–)
Y1
Y8 Y9
L
L
L
L
(Connector front view)
Figure 17: FPΣ Terminal layout diagram (I/O connector)
Notes
The two (+) terminals of output circuit are connected
internally.
The two (–) terminals of output circuit are connected internally.
2.3.2
Control Unit (for C24R2)
Input
X0
X0 X8
X1 X9
X2 XA
X3 XB
X4 XC
X5 XD
X6 XE
X7 XF
COM COM
Note
X8
The two COM terminals of input circuit are not connected
internally.
Output
Y0
Y1
Y2
Y3
Y4
Y5
Y6
Y7
COM
2 - 12
L
L
L
L
L
L
L
L
Power
Y0
(Connector front view)
Chapter 3
Expansion
3.1
Type of Expansion Unit . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
3.2
Expansion Method of Units for FP0 and FPΣ . . . . . . . . 3 - 4
3.3
Expansion Method of FPΣ Expansion Unit . . . . . . . . . . 3 - 5
3.4
Specifications of FPΣ Expansion Unit . . . . . . . . . . . . . . 3 - 6
Expansion
3-2
FPΣ
FPΣ
3.1
3.1 Type of Expansion Unit
Type of Expansion Unit
Expansion I/O units, power supply units, and intelligent units from the earlier FP0 series
can be used with the FPΣ, in addition to the dedicated expansion units designed
expressly for the FPΣ.
Expansion units used for the earlier FP0 series are connected on the right side of the
control unit, just as they were with the FP0. Dedicated expansion units for the FPΣ are
connected to the left side of the control unit.
Expansion on left side of control unit
Expansion on right side of control unit
FPΣ dedicated
expansion unit
FP0 expansion unit
Expansion possible up to 4 units
Expansion possible up to 3 units
Control unit
3-3
Expansion
3.2
FPΣ
Expansion Method of Units for FP0 and FPΣ
The previously available expansion I/O unit or intelligent unit for FP0 is expanded by
connecting to the right side of control unit.
Because unit expansion is done using the right - side connector for FP0 expansion and
expansion hook on the side of the unit, no expansion cable is needed.
1
Peel the seal on the side of the unit so that the internal right - side connector for FP0
expansion is exposed.
Peel the seal.
Figure 18: Expansion method procedure - 1
2
Raise the expansion hooks on the top and bottom sides of the unit with a screwdriver.
Figure 19: Expansion method procedure - 2
3
Align the pins and holes in the four corners of the control unit and expansion unit, and
insert the pins into the holes so that there is no gap between the units.
Figure 20: Expansion method procedure - 3
4
Press down the expansion hooks raised in step 2 to secure the unit.
Figure 21: Expansion method procedure - 4
3-4
3.3 Expansion Method of FPΣ Expansion Unit
FPΣ
3.3
Expansion Method of FPΣ Expansion Unit
The dedicated expansion unit for FPΣ is expanded by connecting to the left side of the
control unit. Because unit expansion is done using the left - side connector for FPΣ
expansion and expansion hook on the side of the unit, no expansion cable is needed.
1
Remove the cover on the left side of the unit so that the internal left- side connector for
FPΣ expansion is exposed.
2
Raise the expansion hooks on the top and bottom sides of the unit with a screwdriver.
3
Align the pins and holes in the four corners of the control unit and expansion unit, and
insert the pins into the holes so that there is no gap between the units.
4
Press down the expansion hooks raised in step 2 to secure the unit.
3-5
Expansion
3.4
FPΣ
Specifications of FPΣ Expansion Unit
3.4.1
FPΣ Expansion I/O Unit
Parts and Functions
FPG - XY64D2T
(Input: 32 points / Transistor output: 32 points)
Front view
1
4
2
3
Left side view
Right side view
5
6
5
DIN standard
rail attachment
7
6
1
LED display selection switch
Switches between the input (32 points) and output (32 points) of the LED display.
2
Input connector (40 pins)
3
Output connector (40 pins)
4
Input and Output indicator LEDs
5
FPΣ expansion connector
This expansion connector is used to connect the dedicated unit for FPΣ.
6
Expansion hook
This hook is used to secure expansion unit. The hook is also used for installation on FP0
mounting plate (flat type)(Part No.: AFP0804).
7
DIN rail attachment lever
The expansion unit enables attachment at a touch to a DIN rail. The lever is also used for
installation on FP0 mounting plate (slim 30 type)(Part No.: AFP0811).
3-6
3.4 Specifications of FPΣ Expansion Unit
FPΣ
Input specifications
Item
Description
Insulation method
Optical coupler
Rated input voltage
24 V DC
Operating voltage range
21.6 to 26.4 V DC
Rated input current
Approx. 3.5 mA
Input points per common
32 points/common
(Either the positive or negative of input power supply can be connected to
common terminal.)
Min. on voltage/Min. on current
19.2 V DC/3 mA
Max. off voltage/Max. off current
2.4 V DC/1.3 mA
Input impedance
Approx. 6.8 kΩ
Response time
off → on
0.2 ms or less
on → off
0.3 ms or less
Operating mode indicator
LED display
Transistor output specifications
Item
Description
Insulation method
Optical coupler
Output type
Open collector
Rated load voltage
5 to 24 V DC
Operating load voltage range
4.75 to 26.4 V DC
Max. load current
0.1 A
Max. surge current
0.5 A
Output points per common
32 points/common
Off state leakage current
100 µA or less
On state voltage drop
0.5 V or less
Response time
off → on
0.2 ms or less
on → off
0.5 ms or less
Voltage
21.6 to 26.4 V DC
Current
15 mA or less
External power
supp
y for
o
supply
di i
driving
iinternall
circuit
Surge absorber
Zener diode
Operating mode indicator
LED display
Phase fault protection
Thermal protection
3-7
Expansion
FPΣ
Limitations on number of simultaneous on points
Keep the number of points which are simultaneously on within the following range as
determined by the ambient temperature.
[Input]
Number of 32
points per 29
common
which are simultaneous
on
at 24 VDC
and 26.4
VDC
[Output]
Number of 32
points per 29
at 24 VDC
and 26.4
VDC
common
which are simultaneous
on
52/ 55/
118.6 124
Ambient temperature (°C/°F)
52/ 55/
118.6 124
Ambient temperature (°C/°F)
Internal circuit diagram
[Input]
[Output]
Output display LED
Xn
Inside COM
Output circuit
820 Ω
+
Output terminal
Internal circuit
Internal circuit
6.8 kΩ
Load
Power
supply for
load 5 to
24 VDC
0V
External power
supply 24 VDC
Phase fault protection
Terminal layout diagram
Input connector
(Left side on unit)
A
Output connector
(Right side on unit)
A
B
L 1 100 108 1 L
L 2 101 109 2 L
L 3 102 10A 3 L
L 4 103 10B 4 L
B
1 100 108 1
2 101 109 2
3 102 10A 3
4 103 10B 4
24 V DC
7 106 10E 7
8 107 10F 8
COM
COM
9
10 N.C. N.C. 10
11 110 118 11
12 111 119 12
13 112 11A 13
14 113 11B 14
15 114 11C 15
16 115 11D 16
17 116 11E 17
18 117 11F 18
19
20
COM
COM
N.C.
N.C.
19
20
The COM terminals are connected
internally with the same connector.
5 to 24 V DC
L 8 107 10F 8 L
9 — — 9
10
10
+
+
L 11 110 118 11 L
L 12 111 119 12 L
L 13 112 11A 13 L
(Front view of connector)
L 14 113 11B 14 L
L 15 114 11C 15 L
L 16 115 11D 16 L
L 17 116 11E 17 L
L 18 117 11F 18 L
19 — — 19
20
20
+
+
Although “+” and “- ” terminals are connected
internally with the same connector, it is recommended that they also be connected externally.
Note: The number in the connector are for the first expansion.
3-8
Y100
Y108
L 5 104 10C 5 L
L 6 105 10D 6 L
L 7 106 10E 7 L
5 104 10C 5
6 105 10D 6
9
X108
X100
Chapter 4
I/O Allocation
4.1
I/O Allocation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
I/O Allocation
4-2
FPΣ
FPΣ
4.1
4.1
I/O Allocation
I/O Allocation
This section explains about the I/O allocation of FPΣ.
FPΣ expansion unit side
Fourth
expansion
Third
expansion
Second
expansion
Control unit
First
expansion
Max. possible expansion is
with a total of four units.
FP0 expansion unit side
First
Second
Third
expansion expansion expansion
Max. possible expansion is
with a total of three units.
Figure 22: FPΣ I/O allocation
4.1.1
I/O Number of FPΣ Control Unit
The I/O allocation of FPΣ control unit is fixed.
Type of control unit
I/O number
FPG - C32T
Input (16 points)
X0 to XF
FPG - C32T2
Output (16 points)
Y0 to YF
Input (16 points)
X0 to XF
Output (8 points)
Y0 to Y7
FPG - C24R2
4-3
I/O Allocation
4.1.2
FPΣ
I/O Number of FPΣ Expansion Unit (for left side expansion)
I/O do not need to be set as I/O allocation is performed automatically when an
expansion unit is added.
The I/O allocation of expansion unit is determined by the installation location.
First
expansion
Second
expansion
Third
expansion
Fourth
expansion
Input (32 points)
X100 to X11F
X180 to X19F
X260 to X27F
X340 to X35F
Output (32 points)
Y100 to Y11F
Y180 to Y19F
Y260 to Y27F
Y340 to Y35F
Type of expansion unit
XY64D2T
Note
The FPΣ expansion unit nearest the control unit has the lowest
I/O number, so that the unit closest to the control unit is the first
unit, the one next to that the second, and so on. Consequently,
the I/O numbers in the illustration below start with the lowest
number at the right and proceed in sequential order.
The I/O numbers indicated below
would be used if the FPG - C32T or
FPG - C32T2 was used as the control
unit, and the XY64D2T was used as
the FPΣ expansion unit.
FPΣ control unit
X0 to XF
Y0 to YF
FPΣ expansion unit
Y100 to Y11F First expansion
X100 to X11F
Y180 to Y19F Second expansion
X180 to X19F
Y260 to Y27F Third expansion
X260 to X27F
Y340 to Y35F Fourth expansion
X340 to X35F
4-4
4.1
FPΣ
4.1.3
I/O Allocation
I/O Number of FP0 Expansion Unit (for right side expansion)
I/O do not need to be set as I/O allocation is performed automatically when an
expansion unit is added. The I/O allocation of expansion unit is determined by the
installation location.
Type of expansion unit
E8X
First expansion
Second expansion
Third expansion
Input (8 points)
X20 to X27
X40 to X47
X60 to X67
Input (4 points)
X20 to X23
X40 to X43
X60 to X63
Output (4 points)
Y20 to Y23
Y40 to Y43
Y60 to Y63
E8YR/E8YT/E8YP
Output (8 points)
Y20 to Y27
Y40 to Y47
Y60 to Y67
E16X
Input (16 points)
X20 to X2F
X40 to X4F
X60 to X6F
Input (8 points)
X20 to X27
X40 to X47
X60 to X67
E8R
E16R/E16T/E16P
E16YT/E16YP
E32T/E32P
4.1.4
Output (8 points)
Y20 to Y27
Y40 to Y47
Y60 to Y67
Output (16 points)
Y20 to Y2F
Y40 to Y4F
Y60 to Y6F
Input (16 points)
X20 to X2F
X40 to X4F
X60 to X6F
Output (16 points)
Y20 to Y2F
Y40 to Y4F
Y60 to Y6F
I/O Number of FP0 Analog I/O Unit (for right side expansion)
The I/O allocation of FP0 analog I/O unit “FP0 - A21” is determined by the installation
location.
Unit
Input
First expansion
Second expansion
Third expansion
CH0 (16 points)
WX2 (X20 to X2F)
WX4 (X40 to X4F)
WX6 (X60 to X6F)
CH1 (16 points)
WX3 (X30 to X3F)
WX5 (X50 to X5F)
WX7 (X70 to X7F)
WY2 (Y20 to Y2F)
WY4 (Y40 to Y4F)
WY6 (Y60 to Y6F)
Output (16 points)
4.1.5
I/O Number of FP0 A/D Conversion Unit (for right side expansion)
The I/O allocation of FP0 A/D conversion unit “FP0 - A80” is determined by the
installation location.
The data for the various channels is converted and loaded with a user program that
includes a switching flag to convert the data.
Unit
First expansion
Second expansion
Third expansion
WX2 (X20 to X2F)
WX4 (X40 to X4F)
WX6 (X60 to X6F)
WX3 (X30 to X3F)
WX5 (X50 to X5F)
WX7 (X70 to X7F)
CH0 (16 points)
CH2 (16 points)
CH4 (16 points)
Input
CH6 (16 points)
CH1 (16 points)
CH3 (16 points)
CH5 (16 points)
CH7 (16 points)
4-5
I/O Allocation
4.1.6
FPΣ
I/O Number of FP0 I/O Link Unit (for right side expansion)
The I/O allocation of FP0 I/O link unit “FP0 - IOL” is determined by the installation
location.
Unit
First expansion
Second expansion
Third expansion
Input (32 points)
X20 to X3F
X40 to X5F
X60 to X7F
Output (32 points)
Y20 to Y3F
Y40 to Y5F
Y60 to Y7F
Tip
I/O number of FPΣ and FP0
Specifying X and Y numbers
On the FPΣ and the FP0, the same numbers are used for input and output.
Example: The same number “X20 and Y20” can be used for input and output
Expression of numbers for input/output relays
Since input relay “X” and output relay “Y” are handled in units of 16 points,
they are expressed as a combination of decimal and hexadecimal numbers as
shown below.
Decimal
1, 2, 3 ......
Hexadecimal
1, 2, 3 ...... 9, A, B ... F
4-6
X
Chapter 5
Installation and Wiring
5.1
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
5.2
Wiring of Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
5.3
Wiring of Input and Output . . . . . . . . . . . . . . . . . . . . . . . 5 - 12
5.4
Wiring of MIL Connector Type . . . . . . . . . . . . . . . . . . . 5 - 17
5.5
Wiring of Terminal Block Type . . . . . . . . . . . . . . . . . . . . 5 - 20
5.6
Safety Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 22
5.7
Backup Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24
Installation and Wiring
5-2
FPΣ
FPΣ
5.1
5.1
Installation
Installation
This section explains installation environment and installation method of FPΣ.
5.1.1
Installation Environment and Space
Avoid installing the unit in the following locations:
- Ambient temperatures outside the range of 0°C to
55°C/32°F to 131°F
- Ambient humidity outside the range of 30% to 85% RH
- Sudden temperature changes causing condensation
- Inflammable or corrosive gases
- Excessive airborne dust, metal particles or salts
- Benzine, paint thinner, alcohol or other organic solvents or
strong alkaline solutions such as ammonia or caustic soda
- Excessive vibration or shock
- Direct sunlight
- Water or oil in any form including spray or mist
Measures regarding noise:
- Influence from power transmission lines, high voltage
equipment, power cables, power equipment, radio
transmitters, or any other equipment that would generate
high switching surges
- If noise occurs in the power supply line even after the
above countermeasures are taken, it is recommended to
supply power through an insulation transformer, noise
filter, or like.
5-3
Installation and Wiring
FPΣ
Measures regarding heat discharge
Always install the unit orientated with the tool port facing outward on the bottom in order
to prevent the generation of heat.
CORRECT
Figure 23: FPΣ Installation - heat discharge
Do not install the FPΣ control unit as shown below.
INCORRECT
Upside- down
Installation which
blocks the air duct
Installations such that
the input and output
connectors face down
Input and output
connectors on top
Horizontal
installation of the unit
Figure 24: FPΣ Installation direction
Do not install the unit above devices which generate heat such as heaters, transformers
or large scale resistors.
5-4
5.1
FPΣ
Installation
Installation space
Leave at least 50 mm/1.97 in. of space between the wiring ducts of the unit and other
devices to allow heat radiation and unit replacement.
50 mm/1.97 in.
or more
50 mm/1.97 in.
or more
Figure 25: FPΣ Installation space - 1
Maintain a minimum of 100 mm/3.937 in. between devices to avoid adverse affects from
noise and heat when installing a device or panel door to the front of the PLC unit.
Other device
PLC unit
100 mm/
3.937 in.
or more
Panel door
Figure 26: FPΣ Installation space - 2
Keep the first 100 mm/3.937 in. from the front surface of the control unit open in order
to allow room for programming tool connections and wiring.
5-5
Installation and Wiring
5.1.2
FPΣ
Installation and Removal
Attachment to DIN rail and removal from DIN rail
The FPΣ unit enables simple attachment to DIN rails.
Procedure of installation method
1
Fit the upper hook of the unit onto the DIN
rail.
2
Without moving the upper hook, press on the
lower hook to fit the unit into position.
1
2
Figure 27: Installation method
Procedure of removal method
1
Insert a slotted screwdriver into the DIN rail
attachment lever.
2
Pull the attachment lever downwards.
3
Lift up the unit and remove it from the rail.
3
1
2
Figure 28: Removal method
5-6
5.1
FPΣ
Installation
10 mm/0.39 in.
30 mm/
1.18 in.
90 mm/3.54 in.
Installation using the optional mounting plate
When using the slim 30 type mounting plate (AFP0811)
Use M4 size pan - head screws for attachment of the slim 30 type mounting plate to
mounting panel and install according to the dimensions shown below.
30 mm/
1.18 in.
6 mm/0.24 in.
Figure 29: FPΣ Installation - optional slim 30 type mounting plate
The rest of the procedure is the same as that for attaching the unit to the DIN rails.
Installation
Removal
1
3
4
1
2
Figure 30: FPΣ Installation using slim 30 type mounting plate
When using an expansion unit, tighten the screws after joining all of the slim 30 type
mounting plate to be connected. Tighten the screws at each of the four corners.
Example: Two expansion units
30.0 mm/1.18 in.
60.0 mm/2.36 in
Figure 31: FPΣ Installation using two expansion units
5-7
Installation and Wiring
FPΣ
When using the flat type mounting plate (AFP0804)
Use M4 size pan - head screws for attachment of the flat type mounting plate and install
according to the dimensions shown below.
60.0 mm/
2.36 in.
Figure 32: FPΣ Installation - optional flat type mounting plate
Raise the expansion hooks on the top and bottom of the unit.
Align the expansion hooks with the mounting plate and press the hooks on the top and
bottom.
Installation
Removal
Figure 33: FPΣ Installation using flat type mounting plate
An unit with an attached flat type mounting plate can also be installed sideways on a
DIN rail.
DIN rail
Figure 34: FPΣ Installation on DIN rail using flat type mounting plate
Note
5-8
The flat type mounting plate (AFP0804) should be used only with
the control unit as a stand - alone unit. It should not be used when
the control unit is being used in combination with an FP0
expansion unit or FPΣ expansion unit.
5.2
FPΣ
5.2
Wiring of Power Supply
Wiring of Power Supply
This section explains power supply wiring of FPΣ.
5.2.1
Wiring of Power Supply
Use the power supply cable provided as an accessory
to supply power to the unit.
Power
supply cable
(AFP0581)
Brown:
24 V DC
Green:
Function earth
Blue: 0 V
Power supply
cable
Figure 35: FPΣ Wiring of power supply
Power supply wiring for the unit
Use the power supply cable (Part No.: AFP0581) that comes with the unit to connect
the power supply.
- Brown:
- Blue:
- Green:
24 V DC
0V
Function earth
Power supply wire
To minimize adverse effects from noise, twist the brown and blue wires of the power
supply cable.
Power supply type
To protect the system against erroneous voltage from the power supply line, use an
insulated power supply with an internal protective circuit.
The regulator on the unit is a non-insulated type.
If using a power supply device without an internal protective circuit, always make sure
power is supplied to the unit through a protective element such as a fuse.
Power supply voltage
Rated voltage
Operating voltage range
24 V DC
21.6 to 26.4 V DC
5-9
Installation and Wiring
FPΣ
Wiring system
Isolate the wiring systems to the control unit, input/output devices, and mechanical
power apparatus.
Circuit breaker
Mechanical
power
apparatus
Input/Output
devices
Control unit
Insulated DC
power supply
Figure 36: FPΣ Power supply wiring system
Measures regarding power supply sequence (start up sequence)
The power supply sequence should be set up so that power to the control unit is turned
off before the input/output power supplies.
If the input/output power supplies are turned off before the power to the control unit, the
control unit will detect the input fluctuations and may begin an unscheduled operation.
Be sure to supply power to a control unit and an expansion unit from the same power
supply, and turn the power on and off simultaneously for both.
5 - 10
5.2
FPΣ
5.2.2
Wiring of Power Supply
Grounding
Under normal conditions, the inherent noise resistance is sufficient. However, in
situations of excess noise, ground the instrument to increase noise suppression.
For grounding purposes, use wiring with a minimum of 2 mm2. The grounding
connection should have a resistance of less than 100 Ω.
The point of grounding should be as close to the PLC unit as possible. The ground wire
should be as short as possible.
If two devices share a single ground point, it may produce an adverse effect. Always
use an exclusive ground for each device.
CORRECT
INCORRECT
Other device
(Inverter etc.)
Other device
(Inverter etc.)
Figure 37: FPΣ Grounding
Note
Depending on the surroundings in which the equipment is used,
grounding may cause problems.
Example:
Since the power supply line of the FPΣ power supply connector
is connected to the function earth through a varistor, if there is
an irregular potential between the power supply line and earth,
the varistor may be shorted.
24 V DC
0V
Function
earth
24 V DC
0V
Varistor
82 V: for C32T, C32T2
56 V: for C24R2
FPΣ power supply line
Function
earth
Varistor
(39 V)
FP0 exponsion unit
power supply line
Figure 38: Power supply line of FPΣ and FP0 expansion unit
5 - 11
Installation and Wiring
5.3
FPΣ
Wiring of Input and Output
This section explains input wiring and output wiring of FPΣ.
5.3.1
Input Wiring
Connection of photoelectric sensor and proximity sensor
Sensor
Internal
circuit
Relay output type
Input terminal
COM
Relay
Power supply for sensor
FPΣ
Power supply for input
Figure 39: FPΣ Relay output type sensor
Sensor
Internal
circuit
NPN open collector output type
Vcc
Output
0V
Input terminal
FPΣ
COM
Power supply for input
Figure 40: FPΣ NPN open collector output type sensor
Sensor
Internal
circuit
Voltage output (Universal output) type
Vcc
Output
0V
Input terminal
FPΣ
COM
Power supply for input
Figure 41: FPΣ Voltage output (universal output) type sensor
Two-wire output type
Sensor
Internal
circuit
Output
Input terminal
FPΣ
COM
Power supply for input
Figure 42:
5 - 12
FPΣ Two- wire output type sensor
5.3
FPΣ
Wiring of Input and Output
Precaution when using LED - equipped lead switch
When a LED is connected in series to an input contact such as LED-equipped lead
switch, make sure that the on voltage applied to the PLC input terminal is greater than
19.2 V DC. In particular, take care when connecting a number of switches in series.
LED equipped
lead
switch
LED
contact
Input terminal
19.2 V
or more
FPΣ
COM
24 V
Figure 43: FPΣ Precaution when using LED- equipped lead switch
Precaution when using two - wire type sensor
If the input of PLC does not turn off because of leakage current from the two-wire
type sensor “photoelectric sensor or proximity sensor”, the use of a bleeder resistor
is recommended, as shown below.
Two- wire
type sensor
Internal
circuit
Input terminal
Bleeder
resistor
FPΣ
R
COM
Figure 44: FPΣ Precaution when using two - wire type sensor
The off voltage of the input is 2.4 V, therefore, select the value of bleeder resistor “R” so that
the voltage between the COM terminal and the input terminal will be less than 2.4 V.
The input impedance is 5.6 kΩ. (I: Sensor’s leakage current (mA))
The resistance R of the bleeder resistor is: R
13.44
5.6 x I –2.4
(kΩ)
The formula is based on an input impedance of 5.6 kΩ. The input impedance varies depending on the input terminal number.
The wattage W of the resistor is:
(Power supply voltage)2
W=
R
In the actual selection, use a value that is 3 to 5 times the value of W.
5 - 13
Installation and Wiring
FPΣ
Precaution when using LED - equipped limit switch
If the input of PLC does not turn off because of the leakage current from the LEDequipped limit switch, the use of a bleeder resistor is recommended, as shown below.
Internal
circuit
Input terminal
LED equipped
limit switch
r
Bleeder
resistor
FPΣ
R
COM
Power supply for input
r: Internal resistor of limit switch (kΩ)
Figure 45: FPΣ Precaution when using LED- equipped limit switch
The off voltage of input is 2.4 V, therefore when the power supply voltage is 24 V, select the
bleeder resistor “R” so that
the current will be greater than I =
24 - 2.4
r
The resistance R of the bleeder resistor is: R
The wattage W of the resistor is: W =
13.44
(kΩ)
5.6 x I - 2.4
(Power supply voltage)2
R
In the actual selection, use a value that is 3 to 5 times the value of W.
5 - 14
5.3
FPΣ
5.3.2
Wiring of Input and Output
Output Wiring
Protective circuit for inductive loads
With an inductive load, a protective circuit should be installed in parallel with the load.
When switching DC inductive loads with relay output type, be sure to connect a diode
across the ends of the load.
When using an AC inductive load
Surge absorver
FPΣ
Output
terminal
Varistor
Output
terminal
Load
Load
FPΣ
COM
COM
Example of surge absorber: R: 50 Ω, C: 0.47 μF
When using a DC inductive load
Diode
FPΣ
Output
terminal
Load
COM
Diode:
Reverse voltage (VR): 3 times the load voltage
Average rectified forward current (I0): Load current or more
Precautions when using capacitive loads
When connecting loads with large in-rush currents, to minimize their effect, connect a
protection circuit as shown below.
FPΣ
Output
terminal
Resistor
Load
COM
FPΣ
Output
terminal
Inductor
Load
COM
Figure 46: FPΣ Precautions when using capacitive loads
About the short - circuit protective circuit
To prevent the output circuit from being damaged by a short - circuit or other electrical
problems on the output side, a transistor with short - circuit protection is provided.
5 - 15
Installation and Wiring
5.3.3
FPΣ
Precautions Regarding Input and Output Wirings
Be sure to select the thickness (dia.) of the input and output wires while taking into
consideration the required current capacity.
Arrange the wiring so that the input and output wiring are separated, and these wirings
are separated from the power wiring, as much as possible. Do not route them through
the same duct or wrap them up together.
Separate the input/output wires from the power and high voltage wires by at least
100 mm/3.937 in.
5 - 16
5.4
FPΣ
5.4
Wiring of MIL Connector Type
Wiring of MIL Connector Type
Supplied connector and Suitable wires
The connector “housings, semi-cover and welders” listed below come supplied with the
FPΣ control unit. Use the suitable wires given below. Also, use the required pressure
connection tools for connecting the wires.
Figure 47: FPΣ Supplied MIL connector
Supplied connector (AFP0807)
Type and Product No.
Housing
10- pin type only
Semi - cover
AXW61001
Welder (contact)
AXW7221
Suitable wires
Size
AWG#22
AWG#24
Conductor cross - sectional area
0.3
mm2
0.2
mm2
Insulation thickness
dia. 1.5 to dia. 1.1
Pressure connection tool
Product No.
AXY52000
Figure 48: FPΣ Pressure connection tool
5 - 17
Installation and Wiring
FPΣ
Procedure of assembly (Wiring method)
The wire end can be directly crimped without removing the wire’s insulation, saving
labor.
1
Bend the welder (contact) back from the carrier, and set it in the pressure connection
tool.
Figure 49: FPΣ MIL connector assembly procedure - 1
2
Insert the wire without removing its insulation until it stops, and lightly grip the tool.
Figure 50: FPΣ MIL connector assembly procedure - 2
3
After press-fitting the wire, insert it into the housing.
Figure 51: FPΣ MIL connector assembly procedure - 3
4
When all wires has been inserted, fit the semi-cover into place.
Figure 52: FPΣ MIL connector assembly procedure - 4
5 - 18
5.4
FPΣ
Wiring of MIL Connector Type
If there is a wiring mistake or the cable is incorrectly pressure-connected, the contact
puller pin provided with the fitting can be used to remove the contact.
Press the housing against the pressure connection tool so that
the contact puller pin comes in contact with this section.
Figure 53: FPΣ MIL connector - rewiring
Tip
If using a MIL connector for flat cables, specify the product no. AXM110915.
5 - 19
Installation and Wiring
5.5
FPΣ
Wiring of Terminal Block Type
A screw-down connection type for terminal block is used. The suitable wires are given
below.
Terminal block socket
Item
Description
Number of pin
9 pins
Manufacturer
Phoenix Contact Co.
Model
MC1,5/9-ST-3,5
Product number
1840434
Suitable wires
Size
Nominal cross - sectional area
AWG #22
0.3 mm2
AWG #24 to 16
0.2 to 1.25 mm2
Pole terminal with a compatible insulation sleeve
If a pole terminal is being used, the following models are marketed by Phoenix Contact
Co.
Manufacturer
Cross-sectional
area (mm2)
Size
Part No.
Phoenix Contact Co.
0.25
AWG #24
AI 0,25 - 6YE
0.50
AWG #20
AI 0,5 - 6WH
0.75
AWG #18
AI 0,75 - 6GY
1.00
AWG #18
AI 1 - 6RD
0.5 x 2
AWG #20 (for 2 pcs.)
AI - TWIN 2 x 0.5 - 8WH
Pressure welding tool for pole terminals
Manufacturer
Phoenix Contact Co.
Part No.
CRIMPFOX UD6
Product number
12 04 43 6
When tightening the terminals of the terminal block, use a screwdriver (Phoenix Contact
Co., Product No. 1205037) with a blade size of 0.4 × 2.5. The tightening torque should
be 0.22 to 0.25 N⋅m (2.3 to 2.5 kgf⋅cm) or less.
5 - 20
5.5 Wiring of Terminal Block Type
FPΣ
Wiring method
Procedure:
1.
Remove a portion of the wire’s insulation.
Suitable wire
7 mm/0.276 in.
2.
Insert the wire into the terminal block until it contacts the
back of the block socket, and then tighten the screw
clockwise to fix the wire in place.
Clockwise
Wire
Notes
When removing the wire’s insulation, be careful not to scratch
the core wire.
Do not twist the wires to connect them.
Do not solder the wires to connect them. The solder may
break due to vibration.
After wiring, make sure stress is not applied to the wire.
In the terminal block socket construction, if the wire closes
upon counter-clockwise rotation, the connection is faulty.
Disconnect the wire, check the terminal hole, and then
re-connect the wire.
Clockwise
Wire
Wire
CORRECT
Counter
clockwise
INCORRECT
5 - 21
Installation and Wiring
5.6
FPΣ
Safety Measures
This section explains the safety measures, momentary power failures and protection
of power supply and output.
5.6.1
Safety Measures
Precautions regarding system design
In certain applications, malfunction may occur for the following reasons:
Power on timing differences between the PLC system and
input/output or mechanical power apparatus
Responce time lag when a momentary power drop occurs
Abnormality in the PLC unit, external power supply, or other
devices
In order to prevent a malfunction resulting in system shutdown choose the adequates
safety measures listed in the following:
Interlock circuit
When a motor clockwise/counter-clockwise operation is controlled, provide an interlock
circuit externally.
Emergency stop circuit
Add an emergency stop circuit externally to controlled devices in order to prevent a
system shutdown or an irreparable accident when malfunction occurs.
Start up sequence
The PLC should be operated after all of the outside devices are energized. To keep this
sequence, the following measures are recommended:
Turn on the PLC with the mode selector set to the PROG. mode,
and then switch to the RUN mode.
Program the PLC so as to disregard the inputs and outputs until
the outside devices are energized
Note
When stopping the operation of the PLC also, have the
input/output devices turned off after the PLC has stopped
operating.
Grounding
When installing the PLC next to devices that generate high voltages from switching,
such as inverters, do not ground them together. Use an exclusive ground for each
device.
5 - 22
5.6
FPΣ
5.6.2
Safety Measures
Momentary Power Failures
Operation of momentary power failures
If the duration of the power failure is less than 4 ms, the FPΣ continues to operate. If
the power is off for 4 ms or longer, operation changes depending on the combination
of units, the power supply voltage, and other factors. (In some cases, operation may
be the same as that for a power supply reset.)
5.6.3
Protection of Power Supply and Output Sections
Power supply
An insulated power supply with an internal protective circuit should be used. The power
supply for the control unit operation is a non-insulated circuit, so if an incorrect voltage
is directly applied, the internal circuit may be damaged or destroyed. If using a power
supply without a protective circuit, power should be supplied through a protective
element such as a fuse.
Protection of output
If current exceeding the rated control capacity is being supplied in the form of a motor
lock current or a coil shorting in an electromagnetic device, a protective element such
as a fuse should be attached externally.
5 - 23
Installation and Wiring
5.7
FPΣ
Backup Battery
This section explains installation, lifetime of backup battery and battery alarm error
function setting.
5.7.1
Installation of Backup Battery
Installing a backup battery in the FPΣ makes it possible to access clock/calendar
functions for use, in addition to backing up data registers and other data.
1
Using a screwdriver or similar tool, open the battery cover.
Figure 54: FPΣ Backup battery installation procedure - 1
2
Connect the connector, and place the battery so that the battery terminal fits between the
two tabs.
Figure 55: FPΣ Backup battery installation procedure - 2
3
Insert the battery cover from above.
Figure 56: FPΣ Backup battery installation procedure - 3
5 - 24
5.7
FPΣ
5.7.2
Backup Battery
System Register Setting
Setting the battery error alarm
In the system register default settings, “No. 4 Alarm Battery Error” is set to “Off”. When
using the battery, set system register No. 4 of the control unit so that the battery error
alarm is turned on.
Setting procedure using FPWIN GR
1. Select “PLC Configuration” on the “Option” menu, and click
on “Action on Error” tab.
2.
Turn on “No. 4 Alarm Battery Error” check box.
PLC Configuration setting dialog box
Figure 57: FPWIN GR - PLC Configuration setting dialog box
Specifying the hold area
In order to use backup functions such as data registers, settings must be entered for
system registers Nos. 6 to 12.
For hold area setting using FPWIN GR, select “PLC Configuration” on the “Option”
menu, and click on “Hold/Non - hold 1” and “Hold/Non - hold 2”.
5 - 25
Installation and Wiring
5.7.3
FPΣ
Lifetime of Backup Battery
The life of the backup battery will eventually expire and therefore it is important to
replace it with a new battery periodically. Refer to the table below for a guide as to when
to replace the battery.
Item
Description
Battery lifetime
220 days or more (typical lifetime in actual use: approx. 840 days
at 25 °C/70 °F) (Suggested replacement interval: 1 year)
(Value when no power at all is supplied)
Maintenance battery
Name
Part No.
Battery for FPΣ
AFPG804
Notes
If system register “No. 4 Alarm Battery Error” is set to “ON”,
special internal relays R9005 and R9006 will go on if the
battery voltage drops, and the ERROR/ALARM LED will flash.
The battery remains effective for about a week after the alarm
is issued, but in some cases the problem is not detected
immediately. The battery should be replaced as soon as
possible, without turning off the power supply.
When replacing the battery, connect the new battery within 20
seconds of removing the old one.
5 - 26
Chapter 6
High - speed Counter and Pulse Output
Functions
6.1
Overview of Each Functions . . . . . . . . . . . . . . . . . . . . . . 6 - 3
6.2
Function Specifications and Restricted Items . . . . . . . 6 - 5
6.3
High - speed Counter Function . . . . . . . . . . . . . . . . . . . 6 - 10
6.4
Pulse Output Function . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 20
6.5
PWM Output Function . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 56
High - speed Counter and Pulse Output Functions
6-2
FPΣ
FPΣ
6.1 Overview of Each Functions
6.1
Overview of Each Functions
This section explains about the functions that use built - in high- speed counter of FPΣ.
6.1.1
Three Functions that Use Built - in High - speed Counter
Functions that use built - in high - speed counter
There are three functions available when using the high- speed counter built into the
FPΣ.
High - speed counter function
Encoder output is input to
the high- speed counter
Roller
Motor
Encoder
The high- speed counter function counts
external inputs such as those from sensors
or encoders. When the count reaches the
target value, this function turns on/off the
desired output.
Inverter
START STOP
signal
Cutter
Cutter blade control signal
Tape, lead wire
Figure 58: FPΣ High- speed counter function
Pulse output function
Stepping motor
Servo motor
Pulse output CW
Y0
Y1
Combined with a commercially available
motor driver, the function enables positioning control. With the exclusive instruction,
you can perform trapezoidal control, home
return, and JOG operation.
Pulse output CCW Motor
driver 1
Pulse output CW
Y3
Y4
Pulse output CCW Motor
driver 2
Stepping motor
Servo motor
Figure 59: FPΣ Pulse output function
PWM output function
When you increase the pulse width...
Heating increases.
By using the exclusive instruction, the
PWM output function enables a pulse
output of the desired duty ratio.
When you decrease it...
Heating decreases.
Figure 60: FPΣ PWM output function
6-3
High - speed Counter and Pulse Output Functions
6.1.2
FPΣ
Performance of Built - in High - speed Counter
Number of channel
There are four channels for the built - in high- speed counter.
The channel number allocated for the high- speed counter will change depending on
the function being used.
Counting range
K - 2,147,483,648 to K2,147,483,647 (Coded 32 - bit binary)
The built - in high- speed counter is a ring counter. Consequently, if the counted
value exceeds the maximum value, it returns to the minimum value. Similarly, if the
counted value drops below the minimum value, it goes back to the maximum value
and continues counting from there.
Max. value =
+ 2,147,483,647
+ 2,147,483,646
+ 2,147,483,645
- 2,147,483,646
- 2,147,483,647
Min. value =
- 2,147,483,648
Figure 61: Counting range of high- speed counter
Note
6-4
When the linear interpolation instruction F175 or the circular
interpolation instruction F176 is used, the value for the target
value or the amount of travel should be set so that it is within the
range indicated below.
- 8,388,608 to +8,388,607 (24 - bit binary, with sign)
The F175 and F176 instructions can be used only with the C32T2
control unit.
6.2 Function Specifications and Restricted Items
FPΣ
6.2
Function Specifications and Restricted Items
This section contains specifications and restriction of functions.
6.2.1
Table of Specifications
High - speed counter function specifications
Input/output contact
number being used
On/off Count
output input
mode
Input
contact
number
(value
in parenthesis is
reset
input)
Built-in Memory area being used
high speed
counter Control Elapsed Target
flag
value
value
chanarea
area
nel no.
Performance
specifications
Minimum
input
pulse
width
Maximum
counting
speed
10 µs
· Using
one channel:
Max. 50 kHz
((×1 - channel))
Related
instructions
*Note 2
*Note 1
Specify
the
desired
p
output
from
Y0 to Y7
using
instruction
Specify
the
desired
output
from
Y0 to Y7
using
instruction
Addition X0
input,
(X2)
Subtraction
inp t
input
X1
(X2)
CH0
R903A
DT90044
to
DT90045
DT90046
to
DT90047
CH1
R903B
DT90048
to
DT90049
DT90050
to
DT90051
· Using
two channels:
Max. 30 kHz
(×2 - channel)
X3
(X5)
CH2
R903C
DT90200
to
DT90201
DT90202
to
DT90203
X4
(X5)
CH3
R903D
DT90204
to
DT90205
DT90206
to
DT90207
· Using
three channels: F0 (MV),
Max. 20 kHz
F1
(×3 - channel)
((DMV),
)
F166
· Using
four channels: (HC1S),
F167
Max. 20 kHz
(HC1R)
(×4 - channel)
X0
X1
(X2)
CH0
R903A
DT90044
to
DT90045
DT90046
to
DT90047
X3
X4
(X5)
CH2
R903C
DT90200
to
DT90201
DT90202
to
DT90203
2-phase
input,
One input,
Direction distinction
Notes
25 µs
· Using
one channel:
Max. 20 kHz
(×1 - channel)
· Using
two channels:
Max. 15 kHz
(×2 - channel)
1) Reset input X2 can be set to either CH0 or CH1. Reset input X5
can be set to either CH2 or CH3.
2) For information on min. input pulse width, see page 6 - 12.
6-5
High - speed Counter and Pulse Output Functions
FPΣ
Pulse output function specifications
Built - in
high speed
counter
channel
no.
Input/output contact number being used
Memory area being used
CW or
Pulse
output
CCW
Deviation Home Near
or sign counter input home
input
output clear
output
Control Elapsed
flag
value
area
CH0
Y0
Y1
Y2
X2
DT90052 R903A
CH2
Y3
Y4
Y5
X5
DT90052 R903C
DT90044
to
DT90045
Target
value
area
Maximum
output
frequency
Related
instructions
DT90046 · Using
to
one channel:
DT90047 Max. 100 kHz
(×1-channel)
F0 (MV),
F1
(DMV),
F171
(SPDH),
· Using
two channels: F172
Max. 60 kHz (PLSH)
DT90200 DT90202 (×2 - channel) F174
to
to
· Using linear (SP0H)
DT90201 DT90203 interpolation: F175
Max. 100 kHz (SPSH)
· Using circular F176
interpolation: (SPCH)
Max. 20 kHz
Note
The linear and circular interpolation control functions can be
used with the C32T2 control unit only.
PWM output function specifications
Built - in
high - speed
counter
channel no.
Output contact
number being used
CH0
Y0
CH2
6-6
Memory area
being used
Output frequency Related
(duty)
instructions
Control flag
Y3
R903A
· When the resolution
is 1000,
1.5 Hz to 12.5 kHz
((0.0 to 99.9 %))
R903C
· When the resolution
is 100,
15.6 kHz to 41.7 kHz
(0 to 99 %)
F0 (MV),
F1 (DMV),
(DMV)
F173 (PWMH)
6.2 Function Specifications and Restricted Items
FPΣ
6.2.2
Function being Used and Restrictions
Channel
The same channel cannot be used by more than one function.
Function
being used
Pulse output
function
Channel
High - speed counter function
(Addition input and Subtraction input)
High - speed counter
function
(Two - phase input,
One input, and Direction distinction)
CH0
CH1
CH2
CH3
CH0
CH2
CH0
N/A
A
A
A
N/A
A
CH2
A
A
N/A
A
A
N/A
A: Available
N/A: Not Available
Restrictions on I/O allocations
The inputs and outputs allocated to the various functions listed in the table in the
previous section “6.2.1” cannot be allocated to more than one function.
Except for the examples noted below, inputs and outputs that have been allocated to
the various functions cannot be allocated as normal inputs and outputs.
Cases in which inputs and outputs can be used as exceptions
Example 1:
If no reset input is used in the high - speed counter function,
X2 and X5 are allocated as normal inputs.
Example 2:
If no output is used to clear the differential counter in the
pulse output function, Y2 and Y5 are allocated as normal
outputs.
Restrictions on the execution of related instructions (F166 to F176)
When any of the instructions related to the high- speed counter “F166 to F176” are
executed, the control flag (special internal relay: R903A to R903D) corresponding to the
used channel turns on.
Please be aware that the control flag is in progress may change while a scan is being
carried out. To prevent this, an internal relay should be substituted at the beginning of
the program.
When the flag for a channel turns on, another instruction cannot be executed using that
same channel.
6-7
High - speed Counter and Pulse Output Functions
FPΣ
Restrictions for maximum counting speed and pulse output frequency
The counting speed when using the high- speed counter function will differ depending
on the counting mode as shown in the table on page 6 - 5.
Example 1:
While in the decremental input mode and using the two
channels CH0 and CH1, CH0 and CH1 can be used up to 30 kHz.
Example 2:
While in the two- phase input mode and using the two channels
CH0 and CH2, CH0 and CH2 can be used up to 15 kHz.
The maximum output frequency when using the pulse output function will differ
depending on the number of channel being used as shown in the table on page 6 - 6.
Example 1:
When using only one channel, CH0, up to 100 kHz can be used.
Example 2:
When using two channels, CH0 and CH2, up to 60 kHz may be
used for each channel.
Example 3:
When linear interpolation control is being carried out on CH0
and CH2, a composite speed of up to 100 kHz may be used for
the pulse output function. When circular interpolation control is
being carried out, the maximum composite speed that may be
used is 20 kHz.
If using both the pulse output function and the high- speed counter function, the
following combinations result.
Example 1:
When using one pulse output channel with a maximum output of
60 kHz, the maximum counting speed of the high- speed counter
is 20 kHz in the single- phase and three channels mode.
Example 2:
When using one pulse output channel with a maximum output of
60 kHz, the maximum counting speed of the high- speed counter
is 15 kHz in the two- phase and one channel mode.
Note
6-8
The linear and circular interpolation control functions can be
used with the C32T2 control unit only.
6.2 Function Specifications and Restricted Items
FPΣ
6.2.3
Booting Time
The booting time is the time from when the instruction is executed, to the time that the
pulse is actually output.
Type of instruction
Booting time
Pulse output instruction F171 (SPDH)
trapezoidal control/home return
If CW/CCW is set
Pulse output instruction F172 (PLSH)
JOG operation
If CW/CCW is set: approx. 20 µs
If Pulse/Sign is set: approx. 320 µs (*)
: approx.200µs (with 30 steps setting)
: approx.400µs (with 60 steps setting)
If Pulse/Sign is set : approx.500µs (with 30 steps setting) (*)
: approx.700µs (with 60 steps setting) (*)
Pulse output instruction F174 (SP0H) Data If CW/CCW is set: approx. 30 µs
If Pulse/Sign is set: approx. 330 µs (*)
table control
PWM output instruction F173 (PWMH)
Approx. 30 µs
(*) If Pulse/Sign is set, a waiting time (approx. 300 µs) is included from the time that the
Sign output goes on until the pulse output instruction can be executed.
6-9
High - speed Counter and Pulse Output Functions
6.3
FPΣ
High - speed Counter Function
This section explains about the high- speed counter function of FPΣ.
6.3.1
Overview of High - speed Counter Function
High - speed counter function
The high- speed counter function counts the input signals, and when the count reaches
the target value, turns on and off the desired output.
To turn on an output when the target value is matched, use the target value match on
instruction F166 (HC1S). To turn off an output, use the target value match off instruction
F167 (HC1R).
Preset the output to be turned on and off with the SET/RET instruction.
Setting the system register
In order to use the high- speed counter function, it is necessary to set system register
Nos. 400 and 401.
6.3.2
Types of Input Modes
Addition input mode
on
off
X0
Count 0
1
2
3
4
n-3
n-2
n-1
n
Figure 62: FPΣ High- speed counter function - addition input mode
Subtraction input mode
on
off
X0
Count n
n-1
n-2
n-3
n-4
3
2
1
Figure 63: FPΣ High- speed counter function - subtraction input mode
6 - 10
0
6.3 High - speed Counter Function
FPΣ
Two - phase input mode (Phase difference input mode)
(Incremental input: CW)
X0
on
off
X1
on
off
Count
0
1
n-1
2
n
(Decremental input: CCW)
X0
on
off
X1
on
off
Count
n
n-1
n-2
2
n-3
1
Figure 64: FPΣ High- speed counter function - two - phase input mode
One input mode (Addition and subtraction input mode)
X0
on
off
X1
on
off
Count 0
1
2
3
4
Increasing
3
2
1
2
Decreasing
3
4
Increasing
3
Decreasing
Figure 65: FPΣ High- speed counter function - One input mode
Direction distinction mode
on
off
X0
on
off
X1
Count 0
1
2
3
Increasing
4
3
2
1
0
Decreasing
Figure 66: FPΣ High- speed counter function - direction distinction mode
6 - 11
High - speed Counter and Pulse Output Functions
6.3.3
FPΣ
Min. Input Pulse Width
The minimum input pulse width indicated below is necessary for the period
T (1/frequency).
Single phase
Two - phase
T
T
2
T
T
2
T T T T
4 4 4 4
Figure 67: FPΣ High- speed counter function
- min. input pulse width (single phase)
6.3.4
Figure 68: FPΣ High- speed counter function
- min. input pulse width (two- phase)
I/O Allocation
The inputting and outputting, as shown in the table on page 6 - 5, will differ depending
on the channel number being used.
The output turned on and off can be specified from Y0 to Y7 as desired with instructions
F166 (HC1S) and F167 (HC1R).
When using CH0 with incremental input and reset input
Count input
Reset input
X0
X2
Yn
* On and off output
* The output turned on and off when the target values match can be specified from Y0
to Y7 as desired.
Figure 69: FPΣ High- speed counter function - I/O allocation - 1
When using CH0 with two - phase input and reset input
A phase input
B phase input
Reset input
X0
X1
X2
Yn
* On and off output
* The output turned on and off when the target values match can be specified from Y0 to Y7
as desired.
Figure 70: FPΣ High- speed counter function - I/O allocation - 2
6 - 12
6.3 High - speed Counter Function
FPΣ
6.3.5
Instructions Used with High - speed Counter Function
High - speed counter control instruction (F0)
This instruction is used for counter operations such as software reset and count disable.
Specify this instruction together with the special data register DT90052.
Once this instruction is executed, the settings will remain until this instruction is
executed again.
Operations that can be performed with this instruction
- Counter software reset
- Counting operation enable/disable
- Hardware reset enable/disable
- Clear controls from high- speed counter instructions F166
to F176
- Clear target value match interrupt
Example:
Performing a software reset
X7
DF
F0 MV, H 1 , DT90052
⋅⋅⋅⋅⋅⋅⋅
F0 MV, H 0 , DT90052
⋅⋅⋅⋅⋅⋅⋅ 2
1
Figure 71: FPΣ Program of high- speed counter control instruction “F0”
In the above program, the reset is performed in step 1 and 0
is entered just after that in step 2 . The count is now ready for
operation. If it is only reset, counting will not be performed.
Elapsed value change and read instruction (F1)
This instruction changes or reads the elapsed value of the high- speed counter.
Specify this instruction together with the special data register DT90044.
The elapsed value is stored as 32 - bit data in the combined area of special data
registers DT90044 and DT90045.
Use this F1 (DMV) instruction to set the elapsed value.
Example 1:
Changing the elapsed value.
X7
DF
F1 DMV, K3000, DT90044
Set the initial value of K3000
in the high- speed counter
Figure 72: FPΣ Program (1) of elapsed value change and read instruction “F1”
6 - 13
High - speed Counter and Pulse Output Functions
FPΣ
Example 2:
Reading the elapsed value
X7
DF
F1 DMV, DT90044, DT100
Read the elapsed value of the
high- speed counter and copies it to DT100 and DT101
Figure 73: FPΣ Program (2) of elapsed value change and read instruction “F1”
Tip
The area DT90052 for writing channels and control codes is allocated as shown
below.
Control codes written with an F0(MV) instruction are stored by channel in special
data registers DT90190 to DT90193.
High - speed counter control flag area of FPΣ
15
12 11
8 7
DT90052:
Channel specification
H0 to H3: CH0 to CH3
Near home input
0: off
1: on
Clear high - speed counter instruction
0: Continue
1: Clear
Pulse output
0: Continue
1: Stop
Hardware reset
0: Permit
1: Prohibit
Count
0: Permit
1: Prohibit
Software reset
0: No
1: Yes
6 - 14
4 3
0
6.3 High - speed Counter Function
FPΣ
Target value match on instruction (F166)
Example 1:
XA
DF
F166 HC1S, K0, K10000, Y7
If the elapsed value
(DT90044 and DT90045) for
channel 0 matches K10000,
output Y7 turns on.
Figure 74: FPΣ Program (1) of target value match on instruction “F166”
Example 2:
XB
DF
F166 HC1S, K2, K20000, Y6
If the elapsed value
(DT90200 and DT90201) for
channel 2 matches K20000,
output Y6 turns on.
Figure 75: FPΣ Program (2) of target value match on instruction “F166”
Target value match off instruction (F167)
Example 1:
XC
DF
F167 HC1R, K1, K30000, Y4
If the elapsed value
(DT90048 and DT90049) for
channel 1 matches K30000,
output Y4 turns off.
Figure 76: FPΣ Program (1) of target value match off instruction “F167”
Example 2:
XD
DF
F167 HC1R, K3, K40000, Y5
If the elapsed value
(DT90204 and DT90205) for
channel 3 matches K40000,
output Y5 turns off.
Figure 77: FPΣ Program (2) of target value match off instruction “F167”
6 - 15
High - speed Counter and Pulse Output Functions
6.3.6
FPΣ
Sample Program
Positioning operations with a single speed inverter
Wiring example
Input terminal
Conveyor
Encoder input
X0
Operation start
X5
COM
Encoder
Output terminal
Inverter operation
Motor
Inverter
Y0
Operation/Stop
+
–
COM
Figure 78: FPΣ High- speed counter function - sample program 1 (wiring)
Operation chart
Speed
0
Y0
5000
Number of pulse
I/O allocation
I/O No.
Description
X0
Encoder input
X5
Operation start signal
Y0
Inverter operation signal
R100
Positioning operation running
R101
Positioning operation start
R102
Positioning done pulse
R903A
High- speed counter CH0 control flag
Figure 79: FPΣ High- speed counter function - sample program 1 (operation chart)
6 - 16
6.3 High - speed Counter Function
FPΣ
Program
When X5 is turned on, Y0 turns on and the conveyor begins moving. When the elapsed
value (DT90044 and DT90045) reaches K5000, Y0 turns off and the conveyor stops.
X5
R903A
R102
R100
Positioning operations running
DF
R100
R101
R100
DF
R101
F1 DMV
K0
Resets elapsed value of high- speed counter
CH0
,DT 90044
F167 HC1R K 0
,K 5000
,Y 0
Target value match off instruction
Y0 goes off when elapsed value of high- speed
counter CH0 reaches 5,000 pulses
Sets high- speed counter CH0
When elapsed value reaches 5,000
Y0 goes off
Y0
S
R101
R903A
R102
DF/
R100
T0
Positioning operations start
R102
TMX 0, K 5
Set the inverter operation signal “Y0”
Posotioning done pulse (0.5 s)
0.1 s type timer
Setting K5 and using it as a 0.5 s timer
Figure 80: FPΣ High- speed counter function - sample program 1 (program)
6 - 17
High - speed Counter and Pulse Output Functions
FPΣ
Positioning operations with a double speed inverter
Wiring example
Input terminal
Encoder input
X0
Operation start
X5
Conveyor
COM
Encoder
Output terminal
Inverter operation
Inverter
high- speed
Motor
Inverter
Y0
Y1
Operation/Stop
Fast/Slow
+
-
COM
Figure 81: FPΣ High- speed counter function - sample program 2 (wiring)
Operation chart
I/O allocation
Speed
0
Y0
Y1
4500
Number of pulse
5000
I/O No.
Description
X0
Encoder input
X5
Operation start signal
Y0
Inverter operation signal
Y1
Inverter high- speed signal
R100
Positioning operation running
R101
Positioning operation start
R102
Arrival at deceleration point
R103
Positioning done pulse
R900C
Comparison instruction “
S1, S2
ST>
>
S1, S2
ST>=
> =
S1, S2
ST<
<
S1, S2
ST
AN>=
AN<
ANS2”.
Begins a logic operation by comparing two 16-bit 5
data in the comparative condition “S1 S2”.
Begins a logic operation by comparing two 16-bit 5
data in the comparative condition “S1
Connects a contact serially by comparing two
5
16-bit data in the comparative condition “S1>S2”.
> =
<
< =
S1, S2
S1, S2
S1, S2
S1, S2
Connects a contact serially by comparing two
16-bit data in the comparative condition
“S1 S2”.
5
5
Connects a contact serially by comparing two
5
16-bit data in the comparative condition “S1 S1, S2
Connects a contact in parallel by comparing two 5
16-bit data in the comparative condition
“S1 S2”.
>
Connects a contact in parallel by comparing two 5
16-bit data in the comparative condition “S1>S2”.
=
S1, S2
OR>=
> =
OR<
Begins a logic operation by comparing two 16-bit 5
data in the comparative condition “S1 S2”.
< > S1, S2
OR
OR>
Begins a logic operation by comparing two 16-bit 5
data in the comparative condition “S1=S2”.
<
S1, S2
S1, S2
OR=
STD<
STD
D>
D> =
D<
D< =
Description
S1, S2
S1, S2
S1, S2
S1, S2
S1, S2
S1, S2
Begins a logic operation by comparing two 32-bit 9
data in the comparative condition “(S1+1, S1)
(S2+1, S2)”.
Begins a logic operation by comparing two 32-bit 9
data in the comparative condition “(S1+1, S1) <
(S2+1, S2)”.
Begins a logic operation by comparing two 32-bit 9
data in the comparative condition “(S1+1, S1)
(S2+1, S2)”.
Connects a contact serially by comparing two
32-bit data in the comparative condition “(S1+1,
S1) (S2+1, S2)”.
9
D< > S1, S2
D>
Connects a contact serially by comparing two
32-bit data in the comparative condition “(S1+1,
S1)>(S2+1, S2)”.
9
Connects a contact serially by comparing two
32-bit data in the comparative condition “(S1+1,
S1) (S2+1, S2)”.
9
Connects a contact serially by comparing two
32-bit data in the comparative condition “(S1+1,
S1)
Connects a contact in parallel by comparing two 9
32-bit data in the comparative condition “(S1+1,
S1)>(S2+1, S2)”.
ORD=
D=
ORD
ORD>
S1, S2
ORD>=
D> =
S1, S2
ORD<
D<
S1, S2
ORD
(S2+1, S2)”.
9
D> =
32-bit data
comparison
(OR)
Begins a logic operation by comparing two 32-bit 9
data in the comparative condition “(S1+1, S1)
(S2+1, S2)”.
Connects a contact serially by comparing two
32-bit data in the comparative condition “(S1+1,
S1)=(S2+1, S2)”.
AND>=
AND<
Begins a logic operation by comparing two 32-bit 9
data in the comparative condition “(S1+1, S1) =
(S2+1, S2)”.
S1, S2
D=
AND
AND>
Steps
S1, S2
Connects a contact in parallel by comparing two 9
32-bit data in the comparative condition “(S1+1,
S1) (S2+1, S2)”.
Connects a contact in parallel by comparing two 9
32-bit data in the comparative condition “(S1+1,
S1) (S2) → R900A: on
(S1) = (S2) → R900B: on
(S1) < (S2) → R900C: on
5
F61
32-bit data
comparison
DCMP
S1, S2
(S1+1, S1) > (S2+1, S2) → R900A: on
(S1+1, S1) = (S2+1, S2) → R900B: on
(S1+1, S1) < (S2+1, S2) → R900C: on
9
F62
16-bit data band WIN
comparison
S1, S2, S3 (S1) > (S3) → R900A: on
(S2) (S1) (S3) → R900B: on
(S1) < (S2) → R900C: on
7
13 - 53
Specifications
FPΣ
No.
Name
Boolean
Operand Description
Steps
F63
32-bit data
band
comparison
DWIN
S1, S2, S3 (S1+1, S1) > (S3+1, S3) → R900A: on
(S2+1, S2) (S1+1, S1) (S3+1, S3) → R900B: on
(S1+1, S1) < (S2+1, S2) → R900C: on
13
F64
Block data
comparison
BCMP
S1, S2, S3 Compares the two blocks beginning with “S2” and “S3” 7
to see if they are equal.
Logic operation instructions
F65
16-bit data AND
WAN
S1, S2, D
(S1)
(S2) → (D)
7
F66
16-bit data OR
WOR
S1, S2, D
(S1)
(S2) → (D)
7
F67
16-bit data
exclusive OR
XOR
S1, S2, D
{(S1)
(S2)}
{(S1)
(S2)} → (D)
7
F68
16-bit data
exclusive NOR
XNR
S1, S2, D
{(S1)
(S2)}
{(S1)
(S2)} → (D)
7
F69
Word (16-bit)
data unite
WUNI
S1, S2,
S3, D
([S1] [S3]) ([S2] [S3]) → (D)
When (S3) is H0, (S2) → (D)
When (S3) is HFFFF, (S1) → (D)
9
Data conversion instructions
F70
Block
check code
calculation
BCC
S1, S2,
S3, D
Creates the code for checking the data specified by
“S2” and “S3” and stores it in “D”.
The calculation method is specified by “S1”.
9
F71
Hexadecimal
data → ASCII
code
HEXA
S1, S2, D
Converts the hexadecimal data specified by “S1” and
“S2” to ASCII code and stores it in “D”.
7
ASCII code →
Hexadecimal
data
AHEX
4-digit BCD
data → ASCII
code
BCDA
ASCII code →
4-digit BCD
data
ABCD
16-bit binary
data → ASCII
code
BINA
ASCII code →
16-bit binary
data
ABIN
F77
32-bit binary
data → ASCII
code
DBIA
S1, S2, D
Converts the 32 bits of binary data (S1+1, S1) to ASCII 11
code and stores it in (D+1, D).
F78
ASCII code →
32-bit binary
data
DABI
S1, S2, D
Converts the ASCII code specified by “S1” and “S2” to 11
32 bits of binary data and stores it in (D+1, D).
F72
F73
F74
F75
F76
13 - 54
Example: HABCD → H 42 41 44 43
B A D C
S1, S2, D
Converts the ASCII code specified by “S1” and “S2” to 7
hexadecimal data and stores it in “D”.
Example: H 44 43 42 41 → HCDAB
D C B A
S1, S2, D
Converts the four digits of BCD data specified by “S1”
and “S2” to ASCII code and stores it in “D”.
7
Example: H1234 → H 32 31 34 33
2 1 4 3
S1, S2, D
Converts the ASCII code specified by “S1” and “S2” to 9
four digits of BCD data and stores it in “D”.
Example: H 34 33 32 31 → H3412
4 3 2 1
S1, S2, D
Converts the 16 bits of binary data specified by “S1” to 7
ASCII code and stores it in “D” (area of “S2” bytes).
Example: K - 100 → H 30 30 31 2D 20 20
0 0 1 -
S1, S2, D
Converts the ASCII code specified by “S1” and “S2” to 7
16 bits of binary data and stores it in “D”.
Example: H 30 30 31 2D 20 20 → K - 100
0 0 1 -
13.8 Table of Instructions
FPΣ
No.
Name
Boolean
Operand Description
Steps
F80
16-bit binary
data → 4-digit
BCD data
BCD
S, D
5
4-digit BCD
data → 16-bit
binary data
BIN
F82
32-bit binary
data → 8-digit
BCD data
DBCD
S, D
Converts the 32 bits of binary data specified by (S+1, 7
S) to eight digits of BCD data and stores it in (D+1, D).
F83
8-digit BCD
data → 32-bit
binary data
DBIN
S, D
Converts the eight digits of BCD data specified by
7
(S+1, S) to 32 bits of binary data and stores it in (D+1,
D).
F84
16-bit data invert
INV
D
Inverts each bit of data of “D”.
3
F85
16-bit data
complement of
2
NEG
D
Inverts each bit of data of “D” and adds 1 (inverts the
sign).
3
F86
32-bit data
complement of
2
DNEG
D
Inverts each bit of data of (D+1, D) and adds 1 (inverts 3
the sign).
F87
16-bit data absolute
ABS
D
Gives the absolute value of the data of “D”.
3
F88
32-bit data absolute
DABS
D
Gives the absolute value of the data of (D+1, D).
3
F89
16-bit data sign
extension
EXT
D
Extends the 16 bits of data in “D” to 32 bits in (D+1, D). 3
F90
Decode
DECO
S, n, D
Decodes part of the data of “S” and stores it in “D”. The 7
part is specified by “n”.
F91
7-segment
decode
SEGT
S, D
Converts the data of “S” for use in a 7-segment display 5
and stores it in (D+1, D).
F92
Encode
ENCO
S, n, D
Encodes part of the data of “S” and stores it in “D”. The 7
part is specified by “n”.
F93
16-bit data
digit combine
UNIT
S, n, D
The least significant digit of each of the “n” words of
7
data beginning at “S” are stored (united) in order in “D”.
F94
16-bit data
digit distribute
DIST
S, n, D
Each of the digits of the data of “S” are stored in
(distributed to) the least significant digits of the areas
beginning at “D”.
F95
ASCII code
conversion
ASC
S, D
Twelve characters of the character constants of “S” are 15
converted to ASCII code and stored in “D” to “D+5”.
F96
16-bit table
data search
SRC
S1, S2, S3 The data of “S1” is searched for in the areas in the
range “S2” to “S3” and the result is stored in DT90037
and DT90038.
7
F97
32-bit table
data search
DSRC
S1, S2, S3 The data of (S1+1, S1) is searched for in the 32-bit
data designated by “S3”, beginning from “S2”, and the
result is stored in DT90037 and DT90038.
9
F81
Converts the 16 bits of binary data specified by “S” to
four digits of BCD data and stores it in “D”.
Example: K100 → H100
S, D
Converts the four digits of BCD data specified by “S” to 5
16 bits of binary data and stores it in “D”.
Example: H100 → K100
7
13 - 55
Specifications
No.
Name
FPΣ
Boolean
Operand Description
Steps
Data shift instructions
F98
Data table
shift-out and
compress
CMPR
D1, D2,
D3
Transfer “D2” to “D3”. Any parts of the data between “D1” 7
and “D2” that are 0 are compressed, and shifted in order
toward “D2”.
F99
Data table
shift-in and
compress
CMPW
S, D1, D2
Transfer “S” to “D1”. Any parts of the data between “D1” 7
and “D2” that are 0 are compressed, and shifted in order
toward “D2”.
F100
Right shift of n
bits in a 16-bit
data
SHR
D, n
Shifts the “n” bits of “D” to the right.
5
F101
Left shift of n
bits in a 16-bit
data
SHL
D, n
Shifts the “n” bits of “D” to the left.
5
F102
Right shift of n
bits in a 32-bit
data
DSHR
D, n
Shifts the “n” bits of the 32-bit data area specified by
(D+1, D) to the right.
5
F103
Left shift of n
bits in a 32-bit
data
DSHL
D, n
Shifts the “n” bits of the 32-bit data area specified by
(D+1, D) to the left.
5
F105
Right shift of
one hexadecimal digit (4-bit)
BSR
D
Shifts the one digit of data of “D” to the right.
3
F106
Left shift of
one hexadecimal digit (4-bit)
BSL
D
Shifts the one digit of data of “D” to the left.
3
F108
Right shift of
multiple bits (n
bits)
BITR
D1, D2, n
Shifts the “n” bits of data range by “D1” and “D2” to the 7
right.
F109
Left shift of
multiple bits (n
bits)
BITL
D1, D2, n
Shifts the “n” bits of data range by “D1” and “D2” to the 7
left.
F110
Right shift of
one word
(16-bit)
WSHR
D1, D2
Shifts the one word of the areas by “D1” and “D2” to
the right.
5
F111
Left shift of
one word
(16-bit)
WSHL
D1, D2
Shifts the one word of the areas by “D1” and “D2” to
the left.
5
F112
Right shift of
one hexadecimal digit (4-bit)
WBSR
D1, D2
Shifts the one digit of the areas by “D1” and “D2” to the 5
right.
F113
Left shift of
one hexadecimal digit (4-bit)
WBSL
D1, D2
Shifts the one digit of the areas by “D1” and “D2” to the 5
left.
Data buffer instructions
F115
FIFO buffer
define
FIFT
n, D
The “n” words beginning from “D” are defined in the
buffer.
F116
Data read from
FIFO buffer
FIFR
S, D
The oldest data beginning from “S” that was written to the 5
buffer is read and stored in “D”.
F117
Data write into
FIFO buffer
FIFW
S, D
The data of “S” is written to the buffer starting from “D”. 5
13 - 56
5
13.8 Table of Instructions
FPΣ
No.
Name
Boolean
Operand Description
Steps
Basic function instructions
F118
UP/DOWN
counter
UDC
S, D
Counts up or down from the value preset in “S” and
stores the elapsed value in “D”.
5
F119
Left/right shift
register
LRSR
D1, D2
Shifts one bit to the left or right with the area between
“D1” and “D2” as the register.
5
Data rotation instructions
F120
16-bit data
right rotation
ROR
D, n
Rotate the “n” bits in data of “D” to the right.
5
F121
16-bit data left
rotation
ROL
D, n
Rotate the “n” bits in data of “D” to the left.
5
F122
16-bit data
right rotation
with carry flag
data
RCR
D, n
Rotate the “n” bits in 17-bit area consisting of “D” plus
the carry flag (R9009) data to the right.
5
F123
16-bit data left
rotation with
carry flag data
RCL
D, n
Rotate the “n” bits in 17-bit area consisting of “D” plus
the carry flag (R9009) data to the left.
5
F125
32-bit data
right rotation
DROR
D, n
Rotate the number of bits specified by “n” of the double 5
words data (32 bits) specified by (D+1, D) to the right.
F126
32-bit data left
rotation
DROL
D, n
Rotate the number of bits specified by “n” of the double 5
words data (32 bits) specified by (D+1, D) to the left.
F127
32-bit data
right rotation
with carry flag
data
DRCR
D, n
Rotate the number of bits specified by “n” of the double 5
words data (32 bits) specified by (D+1, D) to the right
together with carry flag (R9009) data.
F128
32-bit data left
rotation with
carry flag data
DRCL
D, n
Rotate the number of bits specified by “n” of the double 5
words data (32 bits) specified by (D+1, D) to the left
together with carry flag (R9009) data.
Bit manipulation instructions
F130
16-bit data bit
set
BTS
D, n
Set the value of bit position “n” of the data of “D” to 1.
5
F131
16-bit data bit
reset
BTR
D, n
Set the value of bit position “n” of the data of “D” to 0.
5
F132
16-bit data bit
invert
BTI
D, n
Invert the value of bit position “n” of the data of “D”.
5
F133
16-bit data bit
test
BTT
D, n
Test the value of bit position “n” of the data of “D” and
output the result to R900B.
5
F135
Number of on
(1) bits in 16-bit
data
BCU
S, D
Store the number of on (1) bits in the data of “S” in “D”. 5
F136
Number of on
(1) bits in 32-bit
data
DBCU
S, D
Store the number of on (1) bits in the data of (S+1, S)
in “D”.
S, D
Turn on the specified output and R900D after set value 5
“S” × 0.01 sec..
7
Basic function instruction
F137
Auxiliary timer
(16- bit)
STMR
13 - 57
Specifications
No.
FPΣ
Name
Boolean
Operand Description
Steps
Special instructions
F138
Hours, minutes HMSS
and seconds
data to seconds
data
S, D
Converts the hour, minute and second data of (S+1, S) 5
to seconds data, and the converted data is stored in
(D+1, D).
F139
Seconds data to SHMS
hours, minutes
and seconds
data
S, D
Converts the seconds data of (S+1, S) to hour, minute 5
and second data, and the converted data is stored in
(D+1, D).
F140
Carry flag set
STC
Turns on the carry flag (R9009).
1
F141
Carry flag reset CLC
Turns off the carry flag (R9009).
1
F143
Partial I/O
update
Updates the I/O from the number specified by “D1” to
the number specified by “D2”.
5
IORF
D1, D2
Only possible for I/O numbers in a range of X0 to XF
and Y0 to YF.
F147
Printout
PR
S, D
Converts the ASCII code data in the area starting with 5
“S” for printing, and outputs it to the word external output relay WY specified by “D”.
F148
Self-diagnostic
error set
ERR
n
(n: K100
to K299)
Stores the self-diagnostic error number “n” in DT90000 3
turns R9000 on, and turns on the ERROR/ALARM LED.
F149
Message
display
MSG
S
Displays the character constant of “S” in the connected 13
programming tool.
F157
Time addition
CADD
S1, S2, D
The time after (S2+1, S2) elapses from the time of
(S1+2, S1+1, S1) is stored in (D+2, D+1, D).
F158
Time
substruction
CSUB
S1, S2, D
The time that results from subtracting (S2+1, S2) from 9
the time (S1+2, S1+1, S1) is stored in (D+2, D+1, D).
F159
Serial data
communication
MTRN
S, n, D
This is used to send data to or receive data from an
external device through the specified COM., RS232C
or RS485 port.
7
S, D
√(S) → (D)
7
9
BIN arithmetic instruction
F160
Double word
(32-bit) data
square root
DSQR
High - speed counter and pulse output control instructions
F0
High - speed
counter and
pulse output
control
MV
S,
DT90052
Performs high- speed counter control according to the
control code specified by “S”.
F1
Change and
read of the
elapsed value
of high - speed
counter
DMV
S,
DT90044
Transfers (S+1, S) to high- speed counter elapsed val- 7
ue area (DT90045, DT90044). (* Note)
DT90044,
D
Transfers value in high- speed counter elapsed value
area (DT90045, DT90044) to (D+1, D). (* Note)
Note
13 - 58
5
7
The elapsed value area varies depending on the channel being
used.
13.8 Table of Instructions
FPΣ
No.
Name
Boolean
Operand Description
Steps
F166
Target value
much on
(with channel
specification)
HC1S
n, S, D
Turns output Yn on when the elapsed value of the
built-in high-speed counter reaches the target value of
(S+1,S).
11
F167
Target value
much off
(with channel
specification)
HC1R
n, S, D
Turns output Yn off when the elapsed value of the
11
built - in high- speed counter reaches the target value of
(S+1,S).
F171
Pulse output
(with channel
specification)
SPDH
S, n
Positioning pulses are output from the specified channel, in accordance with the contents of the data table
that starts with S.
5
PLSH
S, n
Pulse strings are output from the specified output, in
accordance with the contents of the data table that
starts with S.
5
(Trapezoidal
control and
home return)
F172
Pulse output
(with channel
specification)
(JOG operation)
F173
PWM output
(with channel
specification)
PWMH
S, n
PWM output is output from the specified output, in ac- 5
cordance with the contents of the data table that starts
with S.
F174
Pulse output
(with channel
specification)
(Selectable
data table control operation)
SP0H
S, n
Outputs the pulses from the specified channel accord- 5
ing to the data table specified by S.
F175
Pulse output
(Linear interpolation)
SPSH
S, n
Pulses are output from channel, in accordance with the 5
designated data table, so that the path to the target
position forms a straight line.
F176
Pulse output
(Circular
interpolation)
SPCH
S, n
Pulses are output from channel, in accordance with the 5
designated data table, so that the path to the target
position forms an arc.
S, D
Turn on the specified output and R900D after set value 7
“S” × 0.01 sec..
Basic function instruction
F183
Auxiliary timer
(32-bit)
DSTM
Data transfer instructions
F190
Three 16-bit
data move
MV3
S1, S2,
S3, D
(S1) → (D), (S2) → (D+1), (S3) → (D+2)
10
F191
Three 32-bit
data move
DMV3
S1, S2,
S3, D
(S1+1, S1) → (D+1, D), (S2+1, S2) → (D+3, D+2),
(S3+1, S3) → (D+5, D+4)
16
Logic operation instructions
F215
32-bit data AND
DAND
S1, S2, D
(S1+1, S1)
(S2+1, S2) → (D+1, D)
12
F216
32-bit data OR
DOR
S1, S2, D
(S1+1, S1)
(S2+1, S2) → (D+1, D)
12
F217
32-bit data XOR
DXOR
S1, S2, D
{(S1+1, S1)
→ (D+1, D)
(S2+1, S2)}
{(S1+1, S1)
(S2+1, S2)} 12
F218
32-bit data XNR
DXNR
S1, S2, D
{(S1+1, S1) (S2+1, S2)}
S2)} → (D+1, D)
{(S1+1, S1)
(S2+1,
12
13 - 59
Specifications
FPΣ
No.
Name
Boolean
Operand Description
F219
Double word
(32-bit) data
unites
DUNI
S1, S2,
S3, D
{(S1+1, S1)
→ (D+1, D)
(S3+1, S3)}
Steps
{(S2+1, S2)
(S3+1, S3)}
16
Data conversion instructions
F235
16- bit binary
data →
Gray code
conversion
GRY
S, D
Converts the 16-bit binary data of “S” to gray codes,
and the converted result is stored in the “D”.
6
F236
32- bit binary
data →
Gray code
conversion
DGRY
S, D
Converts the 32-bit binary data of (S+1, S) to gray
code, and the converted result is stored in the (D+1,
D).
8
F237
16- bit gray
code →
binary data
conversion
GBIN
S, D
Converts the gray codes of “S” to binary data, and the
converted result is stored in the “D”.
6
F238
32- bit gray
code →
binary data
conversion
DGBIN
S, D
Converts the gray code of (S+1, S) to binary data,and
the converted result is stored in the (D+1, D).
8
F240
Bit line to bit
column
conversion
COLM
S, n, D
The values of bits line 0 to 15 of “S” are stored in bit
column “n” of (D to D+15).
8
F241
Bit column to
bit line
conversion
LINE
S, n, D
The values of bit column “n” of (S to S+15) are stored
in bits line 0 to 15 of “D”.
8
Character strings instructions
F257
Comparing
character
strings
SCMP
S1, S2
These instructions compare two specified character
strings and output the judgment results to a special
internal relay.
10
F258
Character
string coupling
SADD
S1, S2, D
These instructions couple one character string with
another.
12
F259
Number of char- LEN
acters in a character string
S, D
These instructions determine the number of characters 6
in a character string.
F260
Search for char- SSRC
acter string
S1, S2, D
The specified character is searched in a character
string.
F261
Retrieving data
from character
strings
(right side)
S1, S2, D
These instructions retrieve a specified number of char- 8
acters from the right side of the character string.
F262
Retrieving data LEFT
from character
strings (left side)
S1, S2, D
These instructions retrieve a specified number of char- 8
acters from the left side of the character string.
F263
Retrieving a
MIDR
character string
from a character string
S1, S2,
S3, D
These instructions retrieve a character string consist- 10
ing of a specified number of characters from the specified position in the character string.
F264
Writing a character string to
a character
string
MIDW
S1, S2, D,
n
These instructions write a specified number of charac- 12
ters from a character string to a specified position in
the character string.
F265
Replacing
character
strings
SREP
S, D, p, n
A specified number of characters in a character string
are rewritten, starting from a specified position in the
character string.
13 - 60
RIGHT
10
12
13.8 Table of Instructions
FPΣ
No.
Name
Boolean
Operand Description
Steps
Integer type data processing instructions
F270
Maximum value
(word data
(16-bit))
MAX
S1, S2, D
Searches the maximum value in the word data table
8
between the “S1” and “S2”, and stores it in the “D”. The
address relative to “S1” is stored in “D+1”.
F271
Maximum value
(double word
data (32-bit))
DMAX
S1, S2, D
Searches for the maximum value in the double word
data table between the area selected with “S1” and
“S2”, and stores it in the “D”. The address relative to
“S1” is stored in “D+2”.
F272
Minimum value
(word data
(16-bit))
MIN
S1, S2, D
Searches for the minimum value in the word data table 8
between the area selected with “S1” and “S2”, and
stores it in the “D”. The address relative to “S1” is
stored in “D+1”.
F273
Minimum value
(double word
data (32-bit))
DMIN
S1, S2, D
Searches for the minimum value in the double word data 8
table between the area selected with “S1” and “S2”, and
stores it in the “D”. The address relative to “S1” is stored
in “D+2”.
F275
Total and mean
values (word
data (16-bit))
MEAN
S1, S2, D
The total value and the mean value of the word data
with sign from the area selected with “S1” to the “S2”
are stored in the “D”.
F276
Total and mean
values (double
word data
(32-bit))
DMEAN
S1, S2, D
The total value and the mean value of the double word 8
data with sign from the area selected with “S1” to “S2”
are stored in the “D”.
F277
Sort (word data
(16-bit))
SORT
S1, S2, S3 The word data with sign from the area specified by “S1” to 8
“S2” are sorted in ascending order (the smallest word is
first) or descending order (the largest word is first).
F278
Sort (double
word data
(32-bit))
DSORT
S1, S2, S3 The double word data with sign from the area specified 8
by “S1” to “S2” are sorted in ascending order (the
smallest word is first) or descending order (the largest
word is first).
F282
Scaling of
16- bit data
SCAL
S1, S2, D
The output value “Y” is found for the input value “X” by 8
performing scaling for the given data table.
F283
Scaling of
32- bit data
DSCAL
S1, S2, D
The output value “Y” is found for the input value “X” by 10
performing scaling for the given data table.
F285
16-bit data
upper and
lower limit
control
LIMT
S1, S2,
S3, D
When S1
S3, S1 → D
When S2
S3, S2 → D
When S1
S3
32-bit data
upper and
lower limit
control
DLIMT
16-bit data
deadband
control
BAND
32-bit data
deadband
control
DBAND
F286
F287
F288
S1, S2,
S3, D
8
8
10
S2, S3 → D
When (S1+1, S1)
(S3+1, S3), (S1+1, S1) → (D+1, D) 16
When (S2+1, S2)
(S3+1, S3), (S2+1, S2) → (D+1, D)
When (S1+1, S1) (S3+1, S3) (S2+1, S2), (S3+1, S3)
→ (D+1, D)
S1, S2,
S3, D
S1, S2,
S3, D
When S1
S3, S3 - S1 → D
When S2
S3, S3 - S2 → D
When S1
S3
10
S2, 0 → D
When (S1+1, S1) (S3+1, S3),
(S3+1, S3) - (S1+1, S1) → (D+1, D)
16
When (S2+1, S2) (S3+1, S3),
(S3+1, S3) - (S2+1, S2) → (D+1, D)
When (S1+1, S1)
0 → (D+1, D)
(S3+1, S3)
(S2+1, S2),
13 - 61
Specifications
No.
Name
FPΣ
Boolean
Operand Description
Steps
Integer type data processing instructions
F289
16-bit data
zone control
ZONE
S1, S2,
S3, D
When S3 < 0, S3 + S1 → D
10
When S3 = 0, 0 → D
When S3 > 0, S3 + S2 → D
F290
32-bit data
zone control
DZONE
S1, S2,
S3, D
When (S3+1, S3) < 0,
(S3+1, S3) + (S1+1, S1) → (D+1, D)
16
When (S3+1, S3) = 0, 0 → (D+1, D)
When (S3+1, S3) > 0,
(S3+1, S3) + (S2+1, S2) → (D+1, D)
Floating-point type real number operation instructions
F309
Floating-point
type data move
FMV
S, D
(S+1, S) → (D+1, D)
8
F310
Floating-point
type data
addition
F+
S1, S2, D
( S1+1, S1) + (S2+1, S2) →(D+1, D)
14
F311
Floating-point
type data
subtraction
F-
S1, S2, D
( S1+1, S1) - (S2+1, S2) → (D+1, D)
14
F312
Floating-point
type data
multiplication
F*
S1, S2, D
( S1+1, S1) × (S2+1, S2) → (D+1, D)
14
F313
Floating-point
type data
division
F%
S1, S2, D
( S1+1, S1) ÷ (S2+1, S2) → (D+1, D)
14
F314
Floating-point
type data sine
operation
SIN
S, D
SIN (S+1, S) → (D+1, D)
10
F315
Floating-point
type data cosine operation
COS
S, D
COS (S+1, S) → (D+1, D)
10
F316
Floating-point
type datatangent operation
TAN
S, D
TAN (S+1, S) → (D+1, D)
10
F317
Floating-point
type data arcsine operation
ASIN
S, D
SIN - 1 (S+1, S) → (D+1, D)
10
F318
Floating-point
type data
arccosine
operation
ACOS
S, D
COS - 1 (S+1, S) → (D+1, D)
10
F319
Floating-point
type data
arctangent
operation
ATAN
S, D
TAN - 1 (S+1, S) → (D+1, D)
10
F320
Floating-point
type data natural logarithm
LN
S, D
LN (S+1, S) → (D+1, D)
10
F321
Floating-point
type data
exponent
EXP
S, D
EXP (S+1, S) → (D+1, D)
10
13 - 62
13.8 Table of Instructions
FPΣ
No.
Name
Boolean
Operand Description
Steps
F322
Floating-point
type data
logarithm
LOG
S, D
LOG (S+1, S) → (D+1, D)
10
F323
Floating-point
type data
power
PWR
S1, S2, D
(S1+1, S1)
14
F324
Floating-point
type data
square root
FSQR
S, D
F325
16-bit integer
data to
floating-point
type data
conversion
FLT
S, D
Converts the 16-bit integer data with sign specified by
“S” to real number data, and the converted data is
stored in “D”.
F326
32-bit integer
data to
floating-point
type data
conversion
DFLT
S, D
Converts the 32-bit integer data with sign specified by 8
(S+1, S) to real number data, and the converted data is
stored in (D+1, D).
F327
Floating-point
type data to
16-bit integer
conversion (the
largest integer
not exceeding
the floatingpoint type data)
INT
S, D
Converts real number data specified by (S+1, S) to the 8
16-bit integer data with sign (the largest integer not
exceeding the floating-point data), and the converted
data is stored in “D”.
F328
Floatingpoint type data
to 32-bit
integer conversion (the
largest integer
not exceeding
the floatingpoint type data)
DINT
S, D
Converts real number data specified by (S+1, S) to the 8
32-bit integer data with sign (the largest integer not
exceeding the floating-point data), and the converted
data is stored in (D+1, D).
F329
Floatingpoint type data
to 16-bit integer conversion
(rounding the
first decimal
point down to
integer)
FIX
S, D
Converts real number data specified by (S+1, S) to the 8
16-bit integer data with sign (rounding the first decimal
point down), and the converted data is stored in “D”.
F330
Floatingpoint type data
to 32-bit integer conversion
(rounding the
first decimal
point down to
integer)
DFIX
S, D
Converts real number data specified by (S+1, S) to the 8
32-bit integer data with sign (rounding the first decimal
point down), and the converted data is stored in (D+1,
D).
(S2+1, S2) → (D+1, D)
(S+1, S) → (D+1, D)
10
6
13 - 63
Specifications
FPΣ
No.
Name
Boolean
Operand Description
F331
Floating-point
type data to
16-bit integer
conversion
(rounding the
first decimal
point off to
integer)
ROFF
S, D
Converts real number data specified by (S+1, S) to the 8
16-bit integer data with sign (rounding the first decimal
point off), and the converted data is stored in “D”.
F332
Floating-point
type data to
32-bit integer
conversion
(rounding the
first decimal
point off to
integer)
DROFF
S, D
Converts real number data specified by (S+1, S) to the 8
32-bit integer data with sign(rounding the first decimal
point off), and the converted data is stored in (D+1, D).
F333
Floating-point
type data
rounding the
first decimal
point down
FINT
S, D
The decimal part of the real number data specified in
(S+1, S) is rounded down, and the result is stored in
(D+1, D).
F334
Floating-point
type data
rounding the
first decimal
point off
FRINT
S, D
The decimal part of the real number data stored in
8
(S+1, S) is rounded off, and the result is stored in (D+1,
D).
F335
Floating-point
type data sign
changes
F+/ -
S, D
The real number data stored in (S+1, S) is changed the 8
sign, and the result is stored in (D+1, D).
F336
Floating-point
type data
absolute
FABS
S, D
Takes the absolute value of real number data specified 8
by (S+1, S), and the result (absolute value) is stored in
(D+1, D).
F337
Floating-point
type data
degree →
radian
RAD
S, D
The data in degrees of an angle specified in (S+1, S) is 8
converted to radians (real number data), and the result
is stored in (D+1, D).
F338
Floating-point
type data
radian →
degree
DEG
S, D
The angle data in radians (real number data) specified 8
in (S+1, S) is converted to angle data in degrees, and
the result is stored in (D+1, D).
13 - 64
Steps
8
13.8 Table of Instructions
FPΣ
No.
Name
Boolean
Operand Description
Steps
Floating-point type real number data processing instructions
F345
Floating-point
type data
compare
FCMP
S1, S2
(S1+1, S1) > (S2+1, S2) → R900A: on
(S1+1, S1) = (S2+1, S2) → R900B: on
(S1+1, S1) < (S2+1, S2) → R900C: on
10
F346
Floating-point
type data band
compare
FWIN
S1, S2, S3 (S1+1, S1) > (S3+1, S3) → R900A: on
(S2+1, S2) (S1+1, S1) (S3+1,S3) → R900B: on
(S1+1, S1) < (S2+1, S2) → R900C: on
14
F347
Floating-point
type data upper
and lower limit
control
FLIMT
S1, S2,
S3, D
Floating-point
type data deadband control
FBAND
F348
When (S1+1, S1) > (S3+1, S3), (S1+1, S1) → (D+1, D) 18
When (S2+1, S2) < (S3+1, S3), (S2+1, S2) → (D+1, D)
When (S1+1, S1) (S3+1, S3)
(S3+1, S3) → (D+1, D)
S1, S2,
S3, D
When (S1+1, S1) > (S3+1, S3),
(S3+1, S3) - (S1+1, S1) → (D+1, D)
Floatingpoint type data
zone control
18
When (S2+1, S2) < (S3+1, S3),
(S3+1, S3) - (S2+1, S2) → (D+1, D)
When (S1+1, S1)
0.0 → (D+1, D)
F349
(S2+1, S2),
FZONE
S1, S2,
S3, D
(S3+1, S3)
(S2+1, S2),
When (S3+1, S3) < 0.0,
(S3+1, S3) + (S1+1, S1) → (D+1, D)
18
When (S3+1, S3) = 0.0, 0.0 → (D+1, D)
When (S3+1, S3) > 0.0,
(S3+1, S3) + (S2+1, S2) → (D+1, D)
Process control instruction
F355
PID processing
PID
S
PID processing is performed depending on the control 4
value (mode and parameter) specified by (S to S+2)
and (S+4 to S+10), and the result is stored in the
(S+3).
Data compare instructions
F373
16-bit data
revision
detection
DTR
S, D
If the data in the 16-bit area specified by “S” has
changed since the previous execution, internal relay
R9009 (carry flag) will turn on. “D” is used to store the
data of the previous execution.
6
F374
32-bit data
revision
detection
DDTR
S, D
If the data in the 32-bit area specified by (S+1, S) has
changed since the previous execution, internal relay
R9009 (carry flag) will turn on.
(D+1, D) is used to store the data of the previous execution.
6
13 - 65
Specifications
FPΣ
13.9 MEWTOCOL - COM Communication Commands
Table of MEWTOCOL - COM commands
Command name
Code
Description
Read contact area
RC
(RCS)
(RCP)
(RCC)
Reads the on and off status of contacts.
- Specifies only one point.
- Specifies multiple contacts.
- Specifies a range in word units.
Write contact area
WC
(WCS)
(WCP)
(WCC)
Turns contacts on and off.
- Specifies only one point.
- Specifies multiple contacts.
- Specifies a range in word units.
Read data area
RD
Reads the contents of a data area.
Write data area
WD
Writes data to a data area.
Read timer/counter set value area
RS
Reads the value set for a timer/counter.
Write timer/counter set value area
WS
Writes a timer/counter setting value.
Read timer/counter elapsed value area
RK
Reads the timer/counter elapsed value.
Write timer/counter elapsed value area
WK
Writes the timer/counter elapsed value.
Register or Reset contacts monitored
MC
Registers the contact to be monitored.
Register or Reset data monitored
MD
Registers the data to be monitored.
Monitoring start
MG
Monitors a registered contact or data using the code “MC or
MD”.
Preset contact area
(fill command)
SC
Embeds the area of a specified range in a 16- point on and off
pattern.
Preset data area
(fill command)
SD
Writes the same contents to the data area of a specified
range.
Read system register
RR
Reads the contents of a system register.
Write system register
WR
Specifies the contents of a system register.
Read the status of PLC
RT
Reads the specifications of the programmable controller and
error codes if an error occurs.
Remote control
RM
Switches the operation mode of the programmable controller.
Abort
AB
Aborts communication.
13 - 66
13.10 Hexadecimal/Binary/BCD
FPΣ
13.10 Hexadecimal/Binary/BCD
Decimal
Hexadecimal
Binary data
BCD data
(Binary Coded Decimal)
0
1
2
3
4
5
6
7
0000
0001
0002
0003
0004
0005
0006
0007
0000 0000 0000 0000
0000 0000 0000 0001
0000 0000 0000 0010
0000 0000 0000 0011
0000 0000 0000 0100
0000 0000 0000 0101
0000 0000 0000 0110
0000 0000 0000 0111
0000 0000 0000 0000
0000 0000 0000 0001
0000 0000 0000 0010
0000 0000 0000 0011
0000 0000 0000 0100
0000 0000 0000 0101
0000 0000 0000 0110
0000 0000 0000 0111
8
9
10
11
12
13
14
15
0008
0009
000A
000B
000C
000D
000E
000F
0000 0000 0000 1000
0000 0000 0000 1001
0000 0000 0000 1010
0000 0000 0000 1011
0000 0000 0000 1100
0000 0000 0000 1101
0000 0000 0000 1110
0000 0000 0000 1111
0000 0000 0000 1000
0000 0000 0000 1001
0000 0000 0001 0000
0000 0000 0001 0001
0000 0000 0001 0010
0000 0000 0001 0011
0000 0000 0001 0100
0000 0000 0001 0101
16
17
18
19
20
21
22
23
0010
0011
0012
0013
0014
0015
0016
0017
0000 0000 0001 0000
0000 0000 0001 0001
0000 0000 0001 0010
0000 0000 0001 0011
0000 0000 0001 0100
0000 0000 0001 0101
0000 0000 0001 0110
0000 0000 0001 0111
0000 0000 0001 0110
0000 0000 0001 0111
0000 0000 0001 1000
0000 0000 0001 1001
0000 0000 0010 0000
0000 0000 0010 0001
0000 0000 0010 0010
0000 0000 0010 0011
24
25
26
27
28
29
30
31
0018
0019
001A
001B
001C
001D
001E
001F
0000 0000 0001 1000
0000 0000 0001 1001
0000 0000 0001 1010
0000 0000 0001 1011
0000 0000 0001 1100
0000 0000 0001 1101
0000 0000 0001 1110
0000 0000 0001 1111
0000 0000 0010 0100
0000 0000 0010 0101
0000 0000 0010 0110
0000 0000 0010 0111
0000 0000 0010 1000
0000 0000 0010 1001
0000 0000 0011 0000
0000 0000 0011 0001
D
D
D
D
D
D
D
D
D
D
D
D
63
003F
0000 0000 0011 1111
0000 0000 0110 0011
D
D
D
D
D
D
D
D
D
D
D
D
255
00FF
0000 0000 1111 1111
0000 0010 0101 0101
D
D
D
D
D
D
D
D
D
D
D
D
9999
270F
0010 0111 0000 1111
1001 1001 1001 1001
13 - 67
Specifications
FPΣ
13.11 ASCII Codes
b7
13 - 68
b6
b5
b4
0
0
0
0
1
1
1
1
b5
0
0
1
1
0
0
1
1
b4
0
1
0
1
0
1
0
1
ASCII HEX
code
b3
b2
b1
b0
0
0
0
0
0
0
0
0
1
0
0
1
0
0
0
Most significant digit
2
3
4
5
6
7
NUL DEL
SPA
CE
0
@
P
‘
p
1
SOH DC1
!
1
A
Q
a
q
0
2
STX DC2
”
2
B
R
b
r
1
1
3
ETX DC3
#
3
C
S
c
s
1
0
0
4
EOT DC4
$
4
D
T
d
t
0
1
0
1
5
ENQ NAK
%
5
E
U
e
u
0
1
1
0
6
ACK SYN
&
6
F
V
f
v
0
1
1
1
7
BEL ETB
’
7
G
W
g
w
1
0
0
0
8
BS
CAN
(
8
H
X
h
x
1
0
0
1
9
HT
EM
)
9
I
Y
i
y
1
0
1
0
A
LF
SUB
*
:
J
Z
j
z
1
0
1
1
B
VT
ESC
+
;
K
[
k
{
1
1
0
0
C
FF
FS
,
<
L
¥
l
|
1
1
0
1
D
CR
GS
-
=
M
]
m
}
1
1
1
0
E
SO
RS
.
>
N
^
n
~
1
1
1
1
F
SI
US
/
?
O
_
o
DEL
Leas
ast signi
nificantt d
digit
b7
b6
0
1
13.12 Dimensions
FPΣ
13.12 Dimensions
13.12.1 Control Unit
FPG - C32T, FPG - C32T2
(18/0.709)
60.0/2.362
3.5/0.138
(unit: mm/in.)
4.5/0.177
90.0/3.543
30.0/1.181
FPG - C24R2
60.0/2.362
90.0/3.543
10/0.394
3.5/0.138
(unit: mm/in.)
4.5/0.177
30.0/1.181
13 - 69
Specifications
FPΣ
13.12.2 Expansion Unit
FPG - XY64D2T
(18/0.709)
60.0/2.362
3.5/0.138
(unit: mm/in.)
13 - 70
4.5/0.177
90.0/3.543
30.0/1.181
FPΣ
Index
Index
Numbers
1:N communication, 9 - 31
A
Absolute , 6 - 23
Computer link (1 : N communication),
8 - 18
Connection example of PLC link, 10 - 18
Connection example with external device,
9 - 22
Connection example with external devices, 9 - 16
Absolute value positioning operation,
6 - 48
Constants, 13 - 12
Addition and subtraction input mode,
6 - 11
Controllable I/O points, 1 - 7, 1 - 8
Addition input mode, 6 - 10
Analog potentiometer, 11 - 3
Attachment of communication cassette,
7 - 10
B
Backup battery, 5 - 24
Basic instructions, 13 - 44
Battery error alarm, 5 - 25
BCD data, 13 - 67
Booting time, 6 - 9
C
Capacitive loads, 5 - 15
Changing the communication mode of
COM. Port, 9 - 37
Clock/calendar Function, 11 - 4
Control mode, 6 - 23
CW/CCW output method, 6 - 21
D
Data transmission, 9 - 4
Data transmission to external device,
9-8
Direction distinction mode, 6 - 11
E
Elapsed value change and read instruction (F1), 6 - 13
Elapsed value write and read instruction
(F1), 6 - 41
Emergency stop circuit, 5 - 22
Error cords, 13 - 42
F
Command, 8 - 5
F159 (MTRN) instruction, 9 - 5
Command message, 8 - 5
Features, 1 - 3
Commands, 8 - 8
Flat type mounting plate, 5 - 8
Communication Cassette, 7 - 3
FPsigma control unit, 1 - 6
Communication cassette, 1 - 6, 2 - 6,
7-6
Communication specifications of communication cassette, 7 - 8
Communication status LEDs, 2 - 4
Computer link, 7 - 3, 8 - 3
I- 1
FPΣ
Index
G
General specifications, 13 - 3
General - purpose serial communication,
7 - 4, 9 - 3
Grounding, 5 - 11, 5 - 22
J
JOG operation, 6 - 23, 6 - 54
L
LED - equipped lead switch, 5 - 13
H
High - level instructions, 13 - 51
High - speed counter, 13 - 7
High - speed counter control instruction
(F0), 6 - 13
High - speed counter function, 6 - 3, 6 - 10
High - speed counter function specifications, 6 - 5
Home return, 6 - 23
Home return operation, 6 - 50
Home return operation modes, 6 - 28
I
I/O allocation, 4 - 3, 6 - 12, 6 - 22
I/O no. allocation, 13 - 10
Incremental ,
6 - 23
LED - equipped limit switch, 5 - 14
Lifetime of backup battery, 5 - 26
link area, 10 - 13
Link area allocation, 10 - 10
M
Memory areas, 13 - 12
Min. input pulse width, 6 - 12
Momentary power failures, 5 - 23
O
One input mode, 6 - 11
Operation on error, 12 - 4
Optional mounting plate, 5 - 7
Output specifications, 2 - 9
Output wiring, 5 - 15
Inductive loads, 5 - 15
Input modes, 6 - 10
Input specifications, 2 - 7
Input wiring, 5 - 12
Installation, 5 - 3
Installation environment, 5 - 3
Installation method, 5 - 6
Installation space, 5 - 5
Instructions, 13 - 44
P
Password function, 12 - 10
Performance specifications, 13 - 5
Photoelectric sensor, 5 - 12
PLC link, 7 - 5, 10 - 3
PLC link function specification, 13 - 9
PLC link function specifications, 7 - 9
Interlock circuit, 5 - 22
Positioning control instruction (F171),
6 - 24, 6 - 26
Internal circuit diagram, 2 - 8, 2 - 10,
2 - 11
Programming tools, 1 - 9
Protect error, 12 - 10
Proximity sensor, 5 - 12
Pulse output, 13 - 7
I- 2
FPΣ
Index
Pulse output control instruction (F0),
6 - 41
Pulse output function, 6 - 3, 6 - 20
Pulse output function specifications, 6 - 6
Pulse output instruction (F172), 6 - 29
Pulse output method, 6 - 21
Pulse/Sign output method, 6 - 21
PWM output function, 6 - 3, 6 - 56
PWM output instruction, 6 - 56
PWM output specifications, 13 - 7
R
Receiving data from external device,
9 - 12
Relative value positioning operation,
6 - 44, 6 - 46
Relays, 13 - 12
Removal method, 5 - 6
Response, 8 - 5
Response message, 8 - 6
Restrictions on unit combinations, 1 - 7
RUN/PROG. mode switch, 2 - 4
S
Safety measures, 5 - 22
Self - diagnostic error, 12 - 5, 13 - 43
Self - diagnostic function, 12 - 3
Serial communication specifications (1:1
communication), 7 - 8, 13 - 8
Serial communication specifications (1:N
communication), 7 - 8, 13 - 8
Short - circuit protective circuit, 5 - 15
Slim 30 type mounting plate, 5 - 7
Software environment, 1 - 9
Subtraction input mode, 6 - 10
Suitable cable, 1 - 9
Suitable wire, 7 - 11
Syntax check error, 13 - 42
System registers, 13 - 14
System watchdog timer, 12 - 7
T
Target value match off instruction (F167),
6 - 15
Target value match on instruction (F166),
6 - 15
Terminal layout diagram, 2 - 12
Terminal station, 8 - 22
Tool port, 2 - 6
Transmission error, 12 - 11
Troubleshooting, 12 - 5
Two - phase input mode, 6 - 11
Two - wire type sensor, 5 - 13
Type I home return, 6 - 28
Type II home return, 6 - 28
U
Unit (station) number setting switch, 2 - 5
Unit no., 10 - 6
Unit types, 1 - 6
W
Weight, 13 - 4
Wiring of communication cassette, 7 - 11
Wiring of MIL connector type, 5 - 17
Wiring of power supply, 5 - 9
Special internal relays, 13 - 21
Specifications, 13 - 3
Start up sequence, 5 - 22
Status indicator LEDs, 2 - 4, 12 - 3
I- 3
Index
I- 4
FPΣ
Record of changes
FPΣ
Record of changes
Manual No.
Date
Description of changes
ARCT1F333E/
ACG - M333E
Sept. 2001
First edition
ARCT1F333E - 1/
ACG - M333E - 1
Feb. 2002
2nd edition
S Additions:
Control units
- FPG - C32T2
- FPG - C24R2
Expansion unit
- FPG - XY64D2T
Tool software
- FPWIN Pro Ver. 4
R- 1
Record of changes
R- 2
FPΣ
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Automation Controls Company
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COPYRIGHT
ARCT1F333E - 1 200202 - 1YT
ACG-M333E - 1
Specifications are subject to change without notice.
2002 All Rights Reserved
Printed in Japan.
