Switch.book Seite 125 Donnerstag, 4. Mai 2006 10:05 10
VDE
SAFETY INTERLOCK
SWITCH SMALL SIZE &
LIGHT FORCE
1a
3a
AGX
AGX (GX)
SWITCHES
FEATURES
TYPICAL APPLICATIONS
• Constructed with dual restoration
springs and double cut-off for safety
• Contact gap of greater than 4mm
(Conforming to IEC 950)
• As for 3 Form A type, combination of
power contact and signal contact is
available
• UL/CSA/SEMKO/TÜV/VDE approved
• Door interlock of copiers, printers,
facsimiles
• Door interlock of other compact
appliances
2a
RoHS Directive compatibility information
http://www.nais-e.com/
We have introduced Cadmium free type
products to reduce the material which is
not good for our environment. (The suffix
“F” should be added to the part number.)
If you are still using Cadmium containing
parts, which don’t have “F” on the suffix of
the part number, please use Cadmium
free parts from now on. The life of the
Cadmium free parts may be shorter than
the Cadmium containing parts based on
the load condition, so please evaluate the
Cadmium free parts with your actual
application before use.
ORDERING INFORMATION
Ex. AGX
F
Capacity and
mounting method
Product Name
Contact arrangement
GX
1: 1 Form A Power switching contact
2: 2 Form A Power switching contact
3: 3 Form A Power switching contact
6: 1 Form A Power switching contact and
2 Form A Signal switching contact
7: 2 Form A Power switching contact and
1 Form A Signal switching contact
0: Standard type 10.1 A
(Snap-in mounting)
Terminals
Contact
5: .250 Quick-connect terminal
(O.T. 2 mm)
6: .250 Quick-connect terminal
(O.T. 4 mm)
F: Cadmium free
PRODUCT TYPES
Rating
Overtravel (O.T.)
Min. mm
2
Standard type
10.1A 250V AC
4
Contact arrangement
1 Form A Power switching contact
2 Form A Power switching contact
1 Form A Power switching contact
2 Form A Power switching contact
3 Form A
Power switching contact
1 Form A
Power switching contact
2 Form A
3 Form A
Signal switching contact
2 Form A
Power switching contact
1 Form A
Signal switching contact
04/2007
Switching timing
1st ON
2nd ON
—
—
—
—
—
—
—
—
Part number
AGX105F
AGX205F
AGX106F
AGX206F
3a power
—
AGX306F
1a power
2a signal
AGX606F
2a power
1a signal
AGX706F
125
Switch.book Seite 126 Donnerstag, 4. Mai 2006 10:05 10
AGX
SPECIFICATIONS
1. Contact rating
Motor load* (EN61058-1)
(cos φ ] 0.6)
Resistive load
(cos φ ] 1)
10.1A 125V AC
10.1A 250V AC
6A 30V DC
3A 48V DC (3 Form A type only)
Number of contact
Standard type
power switching contact
3A 125V AC
3A 250V AC
0.1A 48V DC
Contact Low-level circuit:
1mA 5V DC
Signal switching contact
(3 Form A only)
—
Remark: Motor load designates an inrush current switching capability of 6 times the indicated rating
2. Characteristics
Type
Standard type
Mechanical
Expected (at 60 cpm)
life
Electrical
(at 20 cpm, operating speed: 10mm/sec.)
Insulation resistance
Between terminals
Dielectric
Between terminals and other exposed
strength
metal parts
Between terminals and ground
Initial contact resistance
Temperature rise (terminal portion)
Vibration resistance
Shock resistance
106 min.
105
(at 10.1A 250V AC)
100MΩ at 500V DC
2,000Vrms for 1 minute
2,500Vrms for 1 minute
2,000Vrms for 1 minute
100mΩ Max. (by voltage drop at 1A, 6 to 8V DC)
Initial 45 deg. Max., After test 55 deg. Max.
10 to 55Hz at single amplitude of 0.75mm
Min. 294m/s2
49N for 1 minute
(For operating direction)
Actuator strength
Min. 147N
(Pulling for operating direction)
Min. 10 to 300mm/second
60 cpm
–40°C to –45°C: 48 hours, +80°C to +90°C: 48 hours
–25°C to +85°C (Not freezing nor condensing)
Min. UL 94V-1
Min. 175
AgCuO alloy
Tensile terminal strength
Allowable operating speed
Allowable operating cycle rate
Temperature resistance
Ambient temperature
Flame retardancy
Tracking resistance (CTI)
Contact material
*Remark: Test condition and judgement are complying with “JIS C4505”, “EN61058” and “UL1054”.
3. Operating characteristics
Contact
arrangement
Standard type
10.1A 250V AC
1 Form A
2 Form A
1 Form A
2 Form A
3 Form A
Part number
Operating
force (O.F.)
Max.
AGX105
AGX205
AGX106
AGX206
AGX306
3.92 N
3.92 N
3.92 N
3.92 N
2.94 N
Total operating force
(T.F)
Max. Push button
position: 2.4mm
4.90 N
4.90 N
6.86 N
6.86 N
5.88 N
Free position
(F.P.) Max.
mm
Operating
position (O.P.)
mm
Total travel
position
(T.T.P.) mm
Over travel
(O.T.) Min.
mm
8
8
10
10
10
4.8±0.4
4.8±0.4
7.0±0.4
7.0±0.4
7.0±0.4
2.4
2.4
2.4
2.4
2.4
2.0
2.0
4.0
4.0
4.0
Remark: With the 3 Form A type sequence operation type, the specifications for the contact where the operation position turns ON first are as per the above table. However,
the specifications for the contact where the operation position turns ON later are delayed by approximatery 0.8 mm compared with the above table.
126
04/2007
Switch.book Seite 127 Donnerstag, 4. Mai 2006 10:05 10
AGX
CONSTRUCTION
Dual safety construction
• Dual restoration spring
• Double cut-off type
2mm min.
4mm or more contact gap
(2mm or more on one side) × 2
.250 Quick-connect terminal
mm General tolerance: ±0.4
DIMENSIONS
1 Form A
32
Hole cutting dimension
R0.3 max.
17
−0
15 +0.1
5 dia.
2.3
(F.P.) (O.P.)
A
2 Form A
14
Panel thickness
Dimension A
24.6 22.5
10.6
3.6
(Copper is standard as panel material)
8.75
27
14.6
Remark: 1 Form A type does not have terminal No.1
nor No.2
2
4
15
1
1.75 to 2.5
30.5 +0.1
−0
3
6.35
3
.250 Quick-connect terminal
1.0 to 1.75
30.2 +0.1
−0
3 Form A
32
Hole cutting dimension
R0.3 max.
29.8
−0
27.8 +0.1
A
Power switching contact
8 dia.
Panel thickness
Dimension A
2.3
(F.P.) (O.P.)
1.75 to 2.5
30.5 +0.1
−0
(Copper is standard as panel material)
0.65
14
0.8 to 1.75
30.2 +0.1
−0
24.6 22.5
• Signal switching contact
10.6
3.6
.250 Quick-connect terminal
6.35
15
Signal switching contact
27
2.2
2.2
11.3
10
27.2
6
2.8
5
10.6
7.1
3.6
15
4
2
1
3
27
04/2007
Remark: Power switching contact type has .250
Quick-connect terminal and signal switching contact
type has .110 Quick-connect terminal.
127
Switch.book Seite 128 Donnerstag, 4. Mai 2006 10:05 10
AGX
NOTES
1. Switch mounting
Mount the switch with the hole cutting
dimensions shown in the drawing.
2. Adjustment of the operating device:
With respect to the position of the
operating device and the switch body, set
the position as indicated in the condition
on the right. If this condition is exceeded,
the mechanical and electrical
performance will be impaired. In addition,
the force applied by the operating device
should be in a perpendicular direction.
Even if the pushbutton is used in the full
total travel position, there will be no
influence on the life of the switch.
O.T. 2mm type:
2.4 to 3mm
O.T. 4mm type:
2.4 to 4mm
Operating
device
O.T. 2mm type: 8mm min.
O.T. 4mm type: 10mm min.
Free condition
Operating condition
3. Confirming insulating distance
Before mounting and wiring, the
insulating distance between terminals
and between the terminals and ground
should be checked for assurance of
proper distance. With respect to the
terminal connections, it is recommended
that receptacles with insulating sleeves or
“Positive Lock Connector*” be used. Also
consideration should be given to the
wiring not to apply force to the terminal
section normally.
*Registered by AMP, Ltd.
4. Regarding fastening lead wires to
terminals
Use .250 receptacle (terminal thickness
0.8mm) or .110 receptacle (terminal
thickness 0.5mm) should be used for
connection. Make sure the sockets are
straight. If they are skewed, the terminals
will require excessive insertion force. The
insertion force varies according to
manufacturer’s specifications. Check it for
the sockets you are using.
5. Material of the panel
Steel sheet is recommended as the panel
material. When using soft material,
confirm the condition for actual use.
6. Quality check under actual loading
conditions
To improve reliability, check the switch
under actual loading conditions. Avoid
any situation that may adversely affect
switching performance.
7. Avoid using and keeping switches
in the following conditions.
• In corrosive gases
• In a dusty environment
• Where silicon atomosphere prevails
REFERENCE
1. Outline of UL1054 test
Overload test
Standard type: 12.5A 250V AC
(Power factor 0.75 to 0.8)
Endurance test
Standard type: 10A 250V AC
(Power factor 0.75 to 0.8)
After testing, temperature rise of
terminals should be less than 30°C and
no abnormality should be observed in
characteristics.
2. Outline of EN61058-1 test
After switching 25,000 times on the
above load condition at both 85 +50 °C and
25±10°C, temperature rise of terminals
should be less than 55°C and no
abnormality should be observed in
characteristics.
50 to 100ms
18A
10A
AC: 250V
(Power
factor 0.6)
2 sec.
4 sec.
INTRODUCTION OF CONNECTORS (made by Nippon Tanshi co.,Ltd)
1. For 2 Form A power switching
contact type
2. For 2 Form A power switching
contact type of 2 Form A power
switching contact + 1 Form A signal
switching contact
For 2 Form A power
switching contact type
For 2 Form A power
switching contact type
of 2 Form A power
switching contact type
Applicable AGX switch part No.:
AGX205F, AGX206F
* Housing
Model number: N1620-4204
* Receptacle
Model numbers
17168-2 (for narrow wires, post-plated product)
17168-M2 (for narrow wires, wood veneer
plated product)
172131-M2 (for thick wires)
128
Applicable AGX switch part No.:
AGX706F
* Housing
Model number: N3220-4204
* Receptacle
Model numbers
17901-M2, 17902-M2, 17903-M3 (wire size
differences)
04/2007
Remark: Please consult us if you need above
connectors.
Switch.book Seite 129 Donnerstag, 4. Mai 2006 10:05 10
AV1
SAFETY INTERLOCK
SWITCH CONSTRUCTED
WITH DUAL RESTORATION
SPRINGS
AV1 (GW)
SWITCHES
FEATURES
TYPICAL APPLICATIONS
• 8mm or more is assured as
insulation distance between contacts
(Snap-in mounting 2 Form A and 3
Form A type)
• Durability of 100,000 times (10.1A
250V AC) is assured for UL interlock
circuit
• Constructed with easy-to-connect
terminals
Terminal specifications is .250 QuickConnect (based on DIN standards)
Connection can be made with
insulating sleeve on connecting lug
• UL/CSA/VDE (ENEC) approved
1. Office equipment
• Copiers
• Facsimiles
• Projectors
2. Home appliances
• Microwave ovens
• Refrigerators
We have introduced Cadmium free type
products to reduce the material which is
not good for our environment. (The suffix
“F” should be added to the part number.)
If you are still using Cadmium containing
parts, which don’t have “F” on the suffix of
the part number, please use Cadmium
free parts from now on. The life of the
Cadmium free parts may be shorter than
the Cadmium containing parts based on
the load condition, so please evaluate the
Cadmium free parts with your actual
application before use.
RoHS Directive compatibility information
http://www.nais-e.com/
ORDERING INFORMATION
Ex. AV1
Type of switch
AV1: GW switch
Contact arrangement
1: 3 Form A (contact gap: 8 mm)
2: 2 Form A (contact gap: 8 mm)
3: 2 Form A (contact gap: 6 mm)
4: 1 Form A 1 Form B
5: 1 Form B
6: 1 Form A
4
6
5
3
Mounting method
6: Screw mounting (10.1 A)
7: Snap-in mounting type (10.1 A)
8: Snap-in mounting type
with button guard (10.1 A)
F
Agency standard
3: UL/CSA/VDE (ENEC)
(10.1 A 250 V AC 1 × 105)
Contact
F: Cadmium free
PRODUCT TYPES
Type
Mounting method
Screw mounting
Button guard
Without
Without
Snap-in mounting
With
Contact arrangement
1 Form A
1 Form B
1 Form A 1 Form B
2 Form A
2 Form A
3 Form A
2 Form A
3 Form A
04/2007
Contact gap mm
Min. 6
Min. 3
Max. 3
Min. 6
Min. 8
Min. 8
Min. 8
Min. 8
Part number
AV16653F
AV15653F
AV14653F
AV13653F
AV12753F
AV11753F
AV12853F
AV11853F
129
Switch.book Seite 130 Donnerstag, 4. Mai 2006 10:05 10
AV1
SPECIFICATIONS
1. Contact rating
VDE motor load
(cos φ ] 0.6)
3A
3A
Resistive load
(cos φ ] 1)
10.1A
10.1A
No. of load
125V AC
250V AC
* The VDE motor load rating is in accordance with VDE 0630 motorload rating which designates an inrush current switching capability of 6 times the indicating rating.
2. Characteristics
Mechanical (at 60 cpm)
Electrical (at 20 cpm, operating
speed: 10mm/sec.)
Insulation resistance
Between terminals
Dielectric
Between terminals and
strength
other exposed metal parts
106
105 (10.1A 250V AC)
5 × 104 (10(3)A 250V~)
Min. 100MΩ at 500V DC
2,000 Vrms for 1 min.
Between terminals and ground
Initial contact resistance, max.
(by voltage drop at 1A 6 to 8V DC)
2,000 Vrms for 1 min.
Expected life
2,500 Vrms for 1 min.
Max. 100mΩ
Initial 45 deg. Max.,
After test 55 deg. Max.
10 to 55Hz at double amplitude of 1.5mm (Contact opening Max. 1 msec.)
Min. 294 m/s2
49 N for 1 minute
Min. 147 N
10 to 300mm/sec.
60 cpm
–40°C to –45°C: 48 hours, +80°C to +90°C: 48 hours
Temperature rise
Vibration resistance
Shock resistance
Actuator strength
Tensile terminal strength
Min. operating speed
Max. operating cycle rate
Temperature resistance
–25 to +85°C
(Not freezing below 0°C)
UL 94V-1
Min. 175
AgCuO alloy
Ambient temperature
Flame retardancy
Tracking resistance (CTI)
Contact material
*Remark:Test condition and judgement are complying with “NECA C4505”, “EN61058” and “UL1054”.
3. Operating characteristics
1) Screw mounting type
Contact
arrangement
Max. O.F.
Max. T.F.
pushbutton position:
10mm
Max. F.P.
O.P.
Min. T.T.P.
Min. O.T.
1 Form A
(N.O. contact to ON)
4.90N
6.37N
16.6mm
(N.O. contact to ON)
12.7±0.4mm
10mm
2.1mm
1 Form B
(N.C. contact to OFF)
2.94N
7.35N
15.3mm
(N.C. contact to OFF)
14.9±0.4mm
10mm
4.3mm
1 Form A 1
Form B
(N.O. contact to ON)
5.88N
7.35N
15.3mm
(N.O. contact to ON)
12.7±0.4mm
10mm
2.1mm
1 Form A 1
Form B
(N.C. contact to OFF)
2.94N
7.35N
15.3mm
(N.C. contact to OFF)
14.9±0.4mm
10mm
2.1mm
2 Form A
(N.O. contact to ON)
7.85N
9.81N
16.6mm
(N.O. contact to ON)
12.7±0.4mm
10mm
2.1mm
2) Snap-in mounting type
Contact
arrangement
Max. O.F.
Max. T.F.
pushbutton position:
10mm
Max. F.P.
O.P.
Min. T.T.P.
Min. O.T.
2 Form A
(N.O. contact to ON)
7.85N
9.81N
14mm
(N.O. contact to ON)
9.3±0.4mm
7.5mm
2.1mm
3 Form A
(N.O. contact to ON)
9.81N
14.7N
14mm
(N.O. contact to ON)
9.3±0.4mm
7.5mm
2.1mm
130
04/2007
Switch.book Seite 131 Donnerstag, 4. Mai 2006 10:05 10
AV1
CONSTRUCTION
[Screw mounting type (1 Form A 1 Form B)
[Snap-in mounting type (3 Form A)
Pushbutton
Coil spring
(Dual restoration
spring construction)
Button guard
Double safety
structure
• Double spring
• Double cut-off
type
Insulating
ring
Distance between
different polarities:
8 mm or more
Accross terminal
No. 1 to No. 3 and
No. 2 to No. 4
Coil spring
Movable
contact
Contact
shoe
N.C. terminal
Coil spring
(Dual restoration
spring construction)
Stationary
contact
8 mm or more contact gap
(4 mm or more on one
side) × 2 = 8 mm or more
NO.1
NO.2
N.O. terminal
NO.3
NO.5
NO.6
Positive lock connector
Applicable terminal
NO.4 (AMP brand)
Double safety structure
• Double spring
• Double cut-off type
CONTACT OPERATION CHART
• 1 Form A
1. Free
position
2. Operating
position
3. Total travel
position
mm General tolerance: ±0.1
DIMENSIONS
1. Screw mounting type
22±0.1
1 Form A, 1 Form B, 1 Form A 1 Form B
(O.T.)
10 spherical radius
8 dia.
13±0.2
2-4.3±0.05 dia. hole
(F.P.)(O.P.)
(T.T.P.)
6
17.4
28
1 3
4 2
.250 Q.C.
terminal
5.8
7.6
11.8±0.8
±0.8
27
Contact gap
1 Form A: Min. 6mm
1 Form B: Min. 3mm
1 Form A 1 Form B: Max. 3mm
30
10.4
12.4
Remarks: Terminal no. 3 & 4 are for 1 Form A Terminal no. 1 & 2 are for 1 Form B.
04/2007
131
Switch.book Seite 132 Donnerstag, 4. Mai 2006 10:05 10
AV1
2 Form A
22±0.1
(O.T.)
8 dia.
13±0.2
10 spherical radius
2-4.3±0.05 dia. hole
(F.P.)(O.P.)
(T.T.P.)
6
21.7
24.8
36
10.6
10.6
.250 Q.C.
terminal
5.8
7.6
11.8±0.8
Contact gap
2 Form A: Min. 6mm
27±0.8
10.2
30
12.6
2. Snap-in mounting type
2 Form A type without button guard
2 Form A type with button guard
2 Form A
17.4
17.4
39.9
14
39.9
18
(F.P.) (T.T.P.)
(O.P.)
2.1
20.9
(F.P.) (T.T.P.)
(O.P.)
2.1
25.1
25.1
28.4
10.6
6
8 dia.
8 dia.
39.6
8
28.4
10.6
10.6
0.8
7.6
0.8
15.2
10.6
7.6
7.6
15.2±0.8
.250 Q.C.
terminal
10.6
30.4±0.8
13.8
32.6
0.8
0.8
30.4±0.8
8
10.6
.250 Q.C.
terminal
7.6
±0.8
39.6
13.8
32.6
Recommended panel opening dimensions (common)
R1.3 max.
14
Contact gap
2 Form A: Min. 8mm
132
Panel thickness
Dimension A
A
04/2007
1.0
36.7
2.5
37.7
Switch.book Seite 133 Donnerstag, 4. Mai 2006 10:05 10
AV1
3 Form A
3 Form A type without button guard
3 Form A type with button guard
18
18
51
51
14
18
8 dia.
6
8 dia.
(F.P.) (T.T.P.)
(O.P.)
20.9
(F.P.) (T.T.P.)
(O.P.)
2.1
2.1
50
33.3
8
50
33.3
8
47.8
47.8
7.6
15.2±0.8
±0.8
30.4
.250 Q.C.
terminal
6.35
0.8
7.6
7.6
0.8
0.8
45.6±0.8
15.2±0.8
10.6
30.4±0.8
13.8
7.6
0.8
0.8
45.6±0.8
14.8
.250 Q.C.
terminal
6.35
0.8
10.6
13.8
14.8
Recommended panel opening dimensions (common)
R1.3 max.
15
Contact gap
3 Form A: Min. 8mm
Panel thickness
Dimension A
A
1.0
47.0
2.5
47.3
NOTES
1. Switch mounting
Mount the switch to a smooth surface
using M4 screws. Tighten the screws with
0.3 to 0.5 N·m {3 to 5 kg·cm} torque. To
prevent loosening of the mounting
screws, it is recommended that spring
washers be used in combination with
adhesive material for locking the screws.
2. Adjustment of the operating device:
With respect to the position of the
operating device and the switch body, set
the position as indicated in the condition
on the right. If this condition is exceeded,
the mechanical and electrical
performance will be impaired. In addition,
the force applied by the operating device
should be in a perpendicular direction.
Even if the pushbutton is used in the full
total travel position, there will be no
influence on the life of the switch.
Screw mounting type
Operating
device
Operating
device
More than
17 mm
10 to
10.5 mm
Operating
device
7.5 to 8 mm
More than
14.5 mm
Free condition
Operation condition
3. Confirming insulating distance:
Before mounting and wiring, the
insulating distance between terminals
and between terminals and ground
should be checked for assurance of
proper distance. With respect to the
terminal connections, it is recommended
that receptacles with insulating sleeves
be used.
Also, consideration should be given to the
wiring not to apply force to the terminal
section normally.
4. Avoid using AV1 switches in the
following conditions:
• Locations where hydrogen sulfide gas
or other corrosive gases exist.
• Locations where gasoline, thinner, or
other inflammable or explosive gases
exist.
• Locations where there is dust and
refuse.
• For operation where the perpendicular
operating speed is less than 10mm/sec.
• For operation frequency of make/break
exceeding 60 cpm.
• For ambient temperatures exceeding
the range of –25°C to +85°C.
• For ambient humidity exceeding 85%
R.H.
• For use in a silicon atmosphere.
5. For use of AV14653F (1a1b type):
For the type AV14653F, the air distance
between the N.O. and N.C. contacts is
less than the required value of VDE. The
N.O. and the N.C. contacts can carry only
the same electric potential.
AV1
switch
AV1
switch
Free condition
Snap-in mounting type
Operation condition
04/2007
133
