AHER3192

Power relays ( Over 2 A ) HE-R RELAYS Product Catalog 2022.4 Power Relays (Over 2A) HE-R RELAYS Compact size 4 Form A and 4 Form A 1 Form B 40A power relays for Charging station and Industrial equipment FEATURES Protective construction：Flux-resistant type 58.0 35.0 58.0 35.0 47.0 4 Form A (4a) High capacity (40 A 480 V AC 30x103 operations) Max switching current 50 A PCB Terminals for 3 phase system Welding detection function : Mirror contact mechanisms (Compliant with IEC60947-4-1) Compact size Low operating power: 4.0 W (Holding power: 0.49 W) Contact gap: Min. 3.6 mm Short circuit capability Ip=1.85 kA I2t=4.5kA2s (Compliant with IEC62955) 47.0 TYPICAL APPLICATIONS 4 Form A 1 Form B (4a1b) Charging Station Industrial equipment （Unit：mm） DETAILS FEATURES Contact gap (initial) Insulation distance (initial) Form A contact Min. 3.6 mm each Form A contact Between Form A contact and coil Min. 8.0 mm (Clearance/Creepage) Form B contact Min. 0.5 mm (when Form A contact welded) Between Form B contact and coil Min. 3.2 mm (Clearance/Creepage) Between Form A contact sets Min. 5.5 mm (Clearance/Creepage) Between Form A contact and Form B contact Min. 8.0 mm (Clearance/Creepage)  he most suitable for IEC compliant charging stations T (IEC 61851-1, IEC 62955) · Contact Gap: Min. 3.6 mm (Initial Value) · Electrical life: 32 A 277 V AC Min. 50×103 operations · Short circuit withstand: Ip = 1.85 kA, I2t = 4.5 kA2s Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー1ー Panasonic Industry Co., Ltd. 2022 ASCTB441E 202204 Power Relays (Over 2A) HE-R RELAYS ORDERING INFORMATION (PART NO.) AHER 1 9 Contact arrangement/Operating function 3 : 4 Form A, Single side stable 4 : 4 Form A 1 Form B, Single side stable Contact type 1：Standard type Terminal shape 9：PC board terminal Rated coil voltage（DC） Part number 1 2 Rated coil voltage（V）12 24 Note : Please contact us for other coil voltages. TYPES PC board terminal Contact arrangement 4 Form A 4 Form A 1 Form B Rated coil voltage Part No. 12 V DC AHER3191 24 V DC AHER3192 12 V DC AHER4191 24 V DC AHER4192 Standard packing Inner carton Outer carton 10 pcs. 50 pcs. RATING Coil data  perating characteristics such as ‘Operate voltage’ and ‘Release voltage’ are influenced by mounting conditions, ambient O temperature, etc. Therefore, please use the relay within ± 5% of rated coil voltage. ‘Initial’ means the condition of products at the time of delivery. Rated coil voltage 12 V DC 24 V DC Operate voltage*1 (at 20°C) Release voltage*1 (at 20°C) Rated operating current (±10%, at 20°C) Coil resistance (±10%, at 20°C) Max. 75% V of rated coil voltage (Initial) Min. 5% V of rated coil voltage (Initial) 333 mA 36.0 Ω 167 mA 144.0 Ω Rated operating power Max. allowable voltage (at 55°C) 4,000 mW Holding*2: 490 mW*3 110% V of rated coil voltage *1. Square, pulse drive *2. When using with the holding voltage, switch to the holding voltage after 200ms from the application of the coil rated voltage. *3. With 35% V coil holding voltage Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー2ー Panasonic Industry Co., Ltd. 2022 ASCTB441E 202204 Power Relays (Over 2A) HE-R RELAYS Specifications Item Specifications Contact arrangement Contact resistance (initial) Max.10 mΩ (by voltage drop 20 A 6 V DC after 3 min.) Max.3 mΩ (by voltage drop 32 A 6 V DC,reference value) Contact material AgSnO2 type Contact rating (resistive) 40 A 480 V AC Max. switching power Form A contact (resistive) Contact data 19,200 VA Max. switching voltage 480 V AC Max. switching current 50 A Min. switching load (reference value)*1 100 mA 24 V DC Contact resistance (initial) Max. 100 mΩ (by voltage drop 1 A 6 V DC) Contact material Au plated AgNi type Contact rating (resistive) 1 A 30 V DC, 1 A 277 V AC Max. switching power Form B contact (resistive) (4a1b type only) Max. switching voltage 30 W, 277 VA 30 V DC, 277 V AC Max. switching current 1A Min. switching load (reference value) *1 10 mA 5 V DC Min. 1,000 MΩ (at 500 V DC, Measured portion is the same as the case of dielectric strength) Insulation resistance (initial) Dielectric strength (initial) 4 Form A (4a), 4 Form A 1 Form B (4a1b) Between open Form A contacts 2,000 Vrms for 1 min ( detection current: 10 mA ) Between Form A contact and coil 5,000 Vrms for 1 min ( detection current: 10 mA ) Between Form A contact sets 5,000 Vrms for 1 min ( detection current: 10 mA ) Between open Form B contacts 1,000 Vrms for 1 min ( detection current: 10 mA ) Between Form B contact and coil 2,000 Vrms for 1 min ( detection current: 10 mA ) Between Form A contact and Form B contact 5,000 Vrms for 1 min ( detection current: 10 mA ) Surge withstand voltage (initial)*2 Between Form A contact and coil 10,000 V Between Form B contact and coil 2,500 V 35 to 110% V (at -40 to 55°C, Form A contact: 50 A) 35 to 50% V (at -40 to 85°C, Form A contact: 40 A to 50 A) Coil holding voltage*3 Time characteristics (initial) Operate time Max. 50 ms (at rated coil voltage, at 20°C, without bounce) Release time*4 Max. 30 ms (at rated coil voltage, at 20°C, without bounce, without diode) Functional 25 m/s2 (half-sine shock pulse: 11 ms, detection time: 10 μs) Destructive 980 m/s2 ( half-sine shock pulse: 6 ms ) Vibration resistance Functional 10 to 55 Hz (at double amplitude of 0.3 mm, detection time: 10 μs) Destructive 10 to 55 Hz (at double amplitude of 1 mm) Expected life Mechanical life Min. 100 x 103 ope. (switching frequency: 180 times/min) Conditions Conditions for usage, transport and storage Ambient temperature: -40 to +55°C (When applied coil hold voltage is 35 to 110%V of rated coil voltage.) -40 to +85°C (When applied coil hold voltage is 35 to 50%V of rated coil voltage or storage.) Humidity: 5 to 85% RH (Avoid icing and condensation) Shock resistance Unit weight Approx. 180 g *1. This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. *2. Wave is standard shock voltage of ± 1.2 × 50 μs according to JEC-212-1981 *3. Coil holding voltage is the coil voltage after 200 ms from the applied rated coil voltage. *4. Release time will lengthen if a diode, etc., is connected in parallel to the coil. Be sure to verify operation under actual conditions. Expected electorical life Type Load Form A contact Resistive load Form B contact (4a1b type only) Resistive load Switching capacity Number of operations 40 A 480 V AC 30×103 (ON : OFF= 1s : 9s) 32 A 277 V AC 50×103 (ON : OFF= 1s : 9s) 1 A 30 V DC 100×103 (ON : OFF= 1s : 9s) 1 A 277 V AC 100×103 (ON : OFF= 1s : 9s) Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー3ー Panasonic Industry Co., Ltd. 2022 ASCTB441E 202204 Power Relays (Over 2A) HE-R RELAYS REFERENCE DATA 1. Max. switching capacity 2. Switching life curve 3. Coil temperature characteristics Measured portion：Coil inside Contact current：50A, 40A, 0A Ambient temperature：25℃, 55℃, 85℃ 100.0 100 Contact current（A） 50 AC resistive load 10 25℃ 50A 90.0 Temperature rise（℃） No. of operations（×10 3） 1,000 100 250V AC resistive load 30 10 55℃ 50A 80.0 25℃ 0A 70.0 60.0 50.0 40.0 30.0 85℃ 40A 20.0 10.0 1 10 1 100 Contact voltage（V） 1,000 4. A  mbient temperature characteristics (Average) 1 0 20 40 Contact current（A） 60 5. Allowable range of coil holding voltage and temperature 85℃ 0A 0.0 20 40 60 80 100 Coil applied voltage（%V） 120 6. Allowable range of contact current and temperature Release voltage Operate voltage 0 10 5 0 ｰ5 20 40 60 80 100 Ambient （℃） temperature 120 60 100 50 80 Allowable range 60 40 ｰ10 ｰ15 Contact current（A） ｰ60 ｰ40 ｰ20 15 Coil holding voltage（％V） （％） Rate of change Tested sample：AHER4191, 6 pcs. 40 Allowable range 30 20 20 10 0 0 20 40 60 80 100 （℃） Ambient temperature ｰ60 ｰ40 ｰ20 0 0 20 40 60 80 100 （℃） Ambient temperature ｰ60 ｰ40 ｰ20 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー4ー Panasonic Industry Co., Ltd. 2022 ASCTB441E 202204 Power Relays (Over 2A) HE-R RELAYS DIMENSIONS Unit: mm ■ 4 Form A (4a) 35.0±0.5 External dimensions 28.8 1.5 5.5 ＋－0.5 0.3 47.0±0.5 58.0±0.5 0.5 2.1 1.0 12.9 13.5 13.5 9.4 21.0 13.5 General tolerance ±0.3 Recommended PC board pattern (BOTTOM VIEW) 13.5 13.5 13.5 R0.8 2.5 11.0 28.8 R0.5 1.0 8 21.0 12.9 Schematic (BOTTOM VIEW) 5 9 10 11 12 4 3 2 1 1.6 Tolerance ±0.1 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー5ー Panasonic Industry Co., Ltd. 2022 ASCTB441E 202204 Power Relays (Over 2A) HE-R RELAYS ■ 4 Form A 1 Form B (4a1b) 35.0±0.5 External dimensions 14.6 28.8 1.5 5.5 ＋－0.5 0.3 47.0±0.5 58.0±0.5 0.5 2.1 12.9 1.0 13.5 13.5 9.4 21.0 13.5 4a1b type only General tolerance ±0.3 Recommended PC board pattern (BOTTOM VIEW) 12.9 13.5 13.5 Schematic (BOTTOM VIEW) 13.5 R0.8 R0.5 8 9 10 11 12 4 3 2 1 21.0 11.0 14.6 28.8 7 6 2.5 5 1.0 4a1b type only 1.6 Tolerance ±0.1 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー6ー Panasonic Industry Co., Ltd. 2022 ASCTB441E 202204 Power Relays (Over 2A) HE-R RELAYS SAFETY STANDARDS UL/C-UL (Approved) Form B contact (4a1b type only) Form A contact Operations Ambient temperature 50 A 277 V AC Resistive 10 × 103 85°C 32 A 277 V AC Resistive 50 × 10 85°C File No. E43149 Contact rating 3 File No. E43149 Operations Ambient temperature 1 A 30 V DC Resistive 100 × 103 85°C 1 A 277 V AC Resistive 100 × 103 85°C Operations Ambient temperature 40 × 103 85°C Contact rating UL (Approved) Form A contact File No. E43149 Contact rating 40 A 480 V AC Resistive Operations Ambient temperature 30 × 103 85°C VDE (Approved) Form A contact Operations Ambient temperature File No. AC-1:32 A ( cosφ=1 ) 250 V AC 50 × 103 85°C 40053274 AC-1:40 A ( cosφ=1 ) 480 V AC 30 × 10 85°C File No. 40053274 Form B contact (4a1b type only) Contact rating 3 Contact rating DC-13 24 V DC 1 A, L/R=48 ms INSULATION CHARACTERISTICS (IEC61810-1) Item Characteristics Clearance/Creepage distance Min. 8.0/ 8.0 mm (Form A contact) Category of protection RT II Tracking resistance PTI 175 Insulation material group III a Over voltage category III Rated voltage 250 V Pollution degree 3 Type of insulation (Between contact and coil) Reinforced insulation (Form A contact) Type of insulation (Between open contact) Full disconnection (Form A contact) Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー7ー Panasonic Industry Co., Ltd. 2022 ASCTB441E 202204 Power Relays (Over 2A) HE-R RELAYS GUIDELINES FOR USAGE For cautions for use, please read “GUIDELINES FOR RELAY USAGE”. https://industrial.panasonic.com/ac/e/control/relay/cautions_use/index.jsp Guidelines for HE-R relays usage When coil holding voltage controlled by PWM, check coil holding voltage and operation of relay under the actual condition. If this relay is used as a DC high voltage switch, the final failure mode may be uninterruptible. In the event that the power cannot be cut off, in the worst case, the fire may spread to the surrounding area, so the power can be turned off within one second. For safety reasons, consider a fail-safe circuit for your equipment. To detect the main contacts welding by Form b contacts, please design the appropriate detection time considering with the release and bounce time. (4a1b type only) Conditions for usage, transport and storage 1) Ambient temperature -40 to + 55°C (When applied coil hold voltage is 35%V to 110%V of rated coil voltage.) -40 to + 85°C (When applied coil hold voltage is 35 to 50% of rated coil voltage or strage.) (Please reduce the Max. carrying current 0.5 A/°C at 65°C to 85°C) [Allowable range of temperature and humidity for usage, transport and storage] Humidity (％ RH) 2) Humidity 5 to 85% RH (Avoid icing and condensation) 85 Allowable range Note: In addition the humidity range depends on temperature. 3) Air pressure 86 to 106 kPa Avoid icing when used at temperatures lower than 0°C ｰ40 Coil holding voltage Max. carrying current Avoid con­ densation when used at tem­ peratures higher than 0°C 5 0 Ambient temperature (℃) 35 to 110% V 50 A Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー8ー Panasonic Industry Co., Ltd. 2022 55 65 85 35 to 50% V Reduce 0.5 A/℃ 40 A ASCTB441E 202204 GUIDELINES FOR POWER, HIGH-CAPACITY DC CUT OFF AND SAFETY RELAYS USAGE For cautions for use, please read “GUIDELINES FOR RELAY USAGE”. https://industrial.panasonic.com/ac/e/control/relay/cautions_use/index.jsp Precautions for Coil Input Long term current carrying A circuit that will be carrying a current continuously for long periods without relay switching operation. (circuits for emergency lamps, alarm devices and error inspection that, for example, revert only during malfunction and output warnings with form B contacts) Continuous, long-term current to the coil will facilitate deterioration of coil insulation and characteristics due to heating of the coil itself. For circuits such as these, please use a magnetic-hold type latching relay. If you need to use a single stable relay, use a sealed type relay that is not easily affected by ambient conditions and make a failsafe circuit design that considers the possibility of contact failure or disconnection. DC Coil operating power Steady state DC current should be applied to the coil. The wave form should be rectangular. If it includes ripple, the ripple factor should be less than 5%. However, please check with the actual circuit since the electrical characteristics may vary. The rated coil voltage should be applied to the coil and the set/reset pulse time of latching type relay differs for each relays, please refer to the relay's individual specifications. Maximum allowable voltage and temperature rise Proper usage requires that the rated coil voltage be impressed on the coil. Note, however, that if a voltage greater than or equal to the maximum continuous voltage is impressed on the coil, the coil may burn or its layers short due to the temperature rise. Furthermore, do not exceed the usable ambient temperature range listed in the catalog. Operate voltage change due to coil temperature rise In DC relays, after continuous passage of current in the coil, if the current is turned OFF, then immediately turned ON again, due to the temperature rise in the coil, the operate voltage will become somewhat higher. Also, it will be the same as using it in a higher temperature atmosphere. The resistance/temperature relationship for copper wire is about 0.4% for 1°C, and with this ratio the coil resistance increases. That is, in order to operate of the relay, it is necessary that the voltage be higher than the operate voltage and the operate voltage rises in accordance with the increase in the resistance value. However, for some polarized relays, this rate of change is considerably smaller. Coil connection When connecting coils of polarized relays, please check coil polarity (+,-) at the internal connection diagram (Schematic). If any wrong connection is made, it may cause unexpected malfunction, like abnormal heat, fire and so on, and circuit do not work. Avoid impressing voltages to the set coil and reset coil at the same time. Ambient Environment Usage, Transport, and Storage Conditions Dew condensation Condensation occurs when the ambient temperature drops suddenly from a high temperature and humidity, or the relay is suddenly transferred from a low ambient temperature to a high temperature and humidity. Condensation causes the failures like insulation deterioration, wire disconnection and rust etc. Panasonic Industry Co., Ltd. does not guarantee the failures caused by condensation. The heat conduction by the equipment may accelerate the cooling of device itself, and the condensation may occur. Please conduct product evaluations in the worst condition of the actual usage. (Special attention should be paid when high temperature heating parts are close to the device. Also please consider the condensation may occur inside of the device.) Icing Condensation or other moisture may freeze on relays when the temperature become lower than 0°C.This icing causes the sticking of movable portion, the operation delay and the contact conduction failure etc. Panasonic Industry Co., Ltd. does not guarantee the failures caused by the icing. The heat conduction by the equipment may accelerate the cooling of relay itself and the icing may occur. Please conduct product evaluations in the worst condition of the actual usage. Low temperature and low humidity The plastic becomes brittle if the switch is exposed to a low temperature, low humidity environment for long periods of time. High temperature and high humidity Storage for extended periods of time (including transportation periods) at high temperature or high humidity levels or in atmospheres with organic gases or sulfide gases may cause a sulfide film or oxide film to form on the surfaces of the contacts and/ or it may interfere with the functions. Check out the atmosphere in which the units are to be stored and transported. During usage, storage, or transportation, avoid locations subjected to direct sunlight and maintain normal temperature, humidity and pressure conditions. Temperature/Humidity/Pressure When transporting or storing relays while they are tube packaged, there are cases the temperature may differ from the allowable range. In this case be sure to check the individual specifications. Also allowable humidity level is influenced by temperature, please check charts shown below and use relays within mentioned conditions. (Allowable temperature values differ for each relays, please refer to the relay's individual specifications.) 1) Temperature: The tolerance temperature range differs for each relays, please refer to the relay’s individual specifications 2) Humidity: 5 to 85 % RH 3) Pressure: 86 to 106 kPa Humidity (％ RH) 85 Allowable range Avoid icing when used at temperatures lower than 0°C Avoid con­ densation when used at tem­ peratures higher than 0°C 5 ­40 0 Ambient temperature (℃) 85 Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー9ー Panasonic Industry Co., Ltd. 2022 ASCTB412E 202204 GUIDELINES FOR POWER, HIGH-CAPACITY DC CUT OFF AND SAFETY RELAYS USAGE Package In terms of the packing format used, make every effort to keep the effects of moisture, organic gases and sulfide gases to the absolute minimum. Silicon When a source of silicone substances (silicone rubber, silicone oil, silicone coating materials and silicone filling materials etc.) is used around the relay, the silicone gas (low molecular siloxane etc.) may be produced. This silicone gas may penetrate into the inside of the relay. When the relay is kept and used in this condition, silicone compound may adhere to the relay contacts which may cause the contact failure. Do not use any sources of silicone gas around the relay (Including plastic seal types). NOx Generation When relay is used in an atmosphere high in humidity to switch a load which easily produces an arc, the NOx created by the arc and the water absorbed from outside the relay combine to produce nitric acid. This corrodes the internal metal parts and adversely affects operation. Avoid use at an ambient humidity of 85%RH or higher (at 20°C). If use at high humidity is unavoidable, please contact our sales representative. Others Cleaning • Although the environmentally sealed type relay (plastic sealed type, etc.) can be cleaned, avoid immersing the relay into cold liquid (such as cleaning solvent) immediately after soldering. Doing so may deteriorate the sealing performance. • Cleaning with the boiling method is recommended(The temperature of cleaning liquid should be 40°C or lower ). Avoid ultrasonic cleaning on relays. Use of ultrasonic cleaning may cause breaks in the coil or slight sticking of the contacts due to ultrasonic energy. Please refer to "the latest product specifications" when designing your product. •Requests to customers: https://industrial.panasonic.com/ac/e/salespolicies/ Panasonic Industry Co., Ltd. Electromechanical Control Business Division industrial.panasonic.com/ac/e/ ー 10 ー Panasonic Industry Co., Ltd. 2022 ASCTB412E 202204 Electromechanical Control Business Division 1006, Oaza Kadoma, Kadoma-shi, Osaka 571-8506, Japan industral.panasonic.com/ac/e/ ©Panasonic Industry Co., Ltd. 2022 Specifications are subject to change without notice. ASCTB441E 202204 2022.4